Napoleon GDS25N Installation And Operation Instructions Manual Download Page 23

23

W415-0547 / B / 05.08.06

NOTE: Check and adjust, if necessary, the primary air 
to 

7

/

16

” for propane and 

1

/

4

” for natural gas.

  Replace the 

screws.

7. 

Turn on the gas supply and check for gas leaks by brushing 

on a soap and water solution. 

Do not use open fl ame.

8. 

Replace the log set. Then light the pilot and main burner 

to ensure that the gas lines have been purged.

9. 

 Replace the glass viewing door and cast front. Turn on 

the electrical supply to the fi replace.

Purge all gas lines with the glass door removed. 

Assure that a continuous fl ow is at the burner before

re-installing the door.

1. 

Turn off the electrical 

and gas supply to the fi re-
place.

2. 

Remove the cast front, 

glass viewing door and 
log set.

3. 

Remove the 2 securing 

screws. Slide the burner 
assembly to the right and 
lift out.

4. 

Using a deep  

9

/

16

” socket 

wrench, remove the main 
burner orifi ce. A 

7

/

8

” back-up 

wrench must be used on 
the manifold, located below 
the housing to ensure that 
the aluminum tubing does 
not twist or kink. Replace 
the correct burner orifice 
using pipe thread compound.

5. 

Loosen nut and replace with appro-

priate injector

6. 

Reinstall the burner ensuring that the 

Venturi tube fi ts over the orifi ce.  

ORIFICE

LOCATION

BURNER 

ASSEMBLY

FIGURE 37

Air shutter adjustment must only be done by a

qualifi ed gas installer!

FIGURE 36

ADJUSTMENTS

PILOT INJECTOR AND ORIFICE REPLACEMENT

VENTURI ADJUSTMENT

TURN OFF THE GAS AND UNPLUG

ELECTRICAL POWER BEFORE

SERVICING THE STOVE!

CAUTION: Label all wires prior to disconnection when servic-
ing controls. Wiring errors can cause improper and dangerous 
operation. Verify proper operation after servicing. This stove 
and its venting system should be inspected before use and 
at least annually by a qualifi ed service person. The fi replace 
area must be kept clear and free of combustible materials, 
gasoline or other fl ammable vapours and liquids. The fl ow of 
combustion and ventilation air must not be obstructed.

1

. In order to properly clean the burner and pilot assembly, 

remove the logs exposing both assemblies.

2

. Keep the control compartment, logs, burner, air shutter 

opening and the area surrounding the logs clean by vacuum-

ing or brushing, at least once a year.

3

. Check to see that all burner ports are burning. Clean out 

any of the ports which may not be burning or are not burning 
properly.

4

. Check to see that the pilot fl ames are large enough to 

engulf the thermocouple and the thermopile on one leg and 
reaches toward the burner on the other leg.

5

. Replace the cleaned logs.

6

. Check to see that the main burner ignites completely on 

all openings when the gas knob for the burner is turned on. 
A 5-10 second total light-up period is satisfactory. If ignition 
takes longer, consult your Napoleon dealer/distributor.

7. 

Check that the door gasketing is not broken or missing. 

MAINTENANCE

Remove the 2 screws securing the burner. Natural gas models 
have air shutters set to 0.25" open (1/4"). Propane models 
have air shutters set to 0.438" open (7/16").   
After making adjustments replace the burner ensuring that the 
venturi tube fi ts over the orifi ce and replace the screws.

Closing the air shutter will cause a more yellow flame, 
but can lead to carboning. The flame may not appear 
yellow immediately; allow 15 to 30 minutes for the final 
flame colour to be established.

FIGURE 35

This must be carried out by an AUTHORIZED
REPRESENTATIVE OF WOLF STEEL LTD. or a QUALIFIED 
GAS INSTALLER in accordance with local codes or in the 
absence of local codes with the requirements of the provin-
cial / state authorities having jurisdiction and in accordance 
with the requirements of the  CAN1-B149 Installation Code in 
Canada and the ANSI Z223.1 National Fuel Gas Code in the 
United States.

Summary of Contents for GDS25N

Page 1: ...1 W415 0547 B 05 08 06 W415 0547 B 05 08 06...

Page 2: ...l your gas supplier from a neighbor s phone Follow the gas supplier s instructions Installation and service must be performed by a qualified installer service agency or the gas supplier Follow the ins...

Page 3: ...f any part has been under water Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been under water Do not...

Page 4: ...AZER logs and embers nor any venting com ponents used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to...

Page 5: ...to conform with local codes Installation practices vary from region to region and it is im portant to know the specifics that apply to your area for example in Massachusetts State The fireplace dampe...

Page 6: ...ove FIGURE 2 LOCATION CLEARANCES STOVE DIMENSIONS FIGURE 1 7 DIA 23 1 2 12 3 4 23 5 8 25 5 8 17 1 2 4 DIA AT A DISTANCE OF 2 FROM THE WALL INSTALLATION OR SERVICE TO THE BLOWER MAY NOT BE PRACTICAL A...

Page 7: ...the pal nut and the knob supplied 9 Connect the male connector on the switch to the female connector coming from the unit 10 Tuck all of the wires into the housing and close Secure using the screw re...

Page 8: ...anently closed windows Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to unventilated soffit Cl...

Page 9: ...L KIT GD176 24 of venting included or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT GD180 for wall penetration be...

Page 10: ...e installed so that when final grading is completed the bottom air slot is located a minimum of 12 inches above grade The maximum allowable vent length depends on the fireplace as illustrated FIGURES...

Page 11: ...ed vertical vent lengths in feet feet inches 1 0 03 0 5 15 0 45 6 0 30 0 9 11 0 45 1 35 16 0 90 2 7 32 0 the first 45 and 90 offset has a zero value and is shown in the formula as 45 and 90 respective...

Page 12: ...TAL VENT RUN PLUS OFFSETS IN FEET when HT VT Simple venting configuration only one 45 and 90 elbow Example 2 V1 4 ft V2 1 5 ft VT V1 V2 4 ft 1 5 ft 5 5 ft H1 2 ft H2 1 ft H3 1 ft H4 1 5 ft HR H1 H2 H3...

Page 13: ...n is acceptable when HT VT See graph to determine the required vertical rise VT for the FIGURE 9 REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSETS IN FEET FIGURE10 90 elbow the follow...

Page 14: ...ration is unacceptable REQUIRED VERTICAL R I S E I N FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET FIGURE 11 The shaded area within the lines represents acceptable values for HT and VT 90 FIGURE 12...

Page 15: ...iner as straight as possible The inlet air collar of the termina tion cap must be connected to the air intake pipe Use Simpson Duravent Chimney Liner Termination Kit 923GK Baseplate and Co Linear to C...

Page 16: ...the stove pipe and any combustible material Try to center the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT...

Page 17: ...RMANCE IT IS RECOMMENDED THAT ALL HORIZONTAL RUNS HAVE A MINIMUM INCH RISE PER FOOT ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT OR...

Page 18: ...or mobile home installations the fireplace must be fastened in place It is recommended that the fireplace be secured in all installations Use the levelling securing kit GDSLL KT for this purpose SEALA...

Page 19: ...he front fit behind the front legs Note It is not necessary to remove the cast front in order to remove the door DOOR RETAINER FRONT LEGS TAB FRONT FIGURE 31 LATCHES DOOR 3 2 FIGURE 30 FIGURE 32 SWITC...

Page 20: ...ar log as shown onto the rear log support brackets Ensure the cutout on the left underside of the log fits over the pilot assembly Bend the bracket on the right side to help retain the rear log 2 Plac...

Page 21: ...onnect the wires from the wall switch thermostat to the two brown wires extending from the fireplace mounted ignition control box Purge all gas lines with the glass door of the fireplace open Assure t...

Page 22: ...THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN U...

Page 23: ...place area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly...

Page 24: ...FIRESTOP WALL PLATE 32 W020 0032 HARDWARE 33 BRTC7 BRASS TRIM COLLAR 34 BM6724 24 STOVE PIPE 7 DIAMETER 35 W010 0300 10 ALUMINIUM FLEX LINER C W SPACERS 4 DIA 36 W025 0001 DECORATIVE BRASS BAND 37 GD1...

Page 25: ...25 W415 0547 B 05 08 06 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd...

Page 26: ...ded wire about 3 16 away from the I terminal on the module If no spark the I terminal module must be replaced If there is a spark the I terminal is fine Inspect pilot assembly for a shorted wire or cr...

Page 27: ...res and they are connected in the right order Module or Valve Conduct the following test to verify if the problem is the module or valve To measure voltages turn multimeter to DC place the red lead fr...

Page 28: ...28 W415 0547 B 05 08 06 Fireplace Service History This fireplace must be serviced annually depending on usage DATE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE SPECIAL CONCERNS...

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