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4

OPERATING AND MAINTENANCE MANUAL

Chapter 2 

- Safety

NRC0020-0200 UL

The data in this manual are not binding and may be changed by the manufacturer without notice. 

Reproduction of this manual, even partial, is strictly prohibited.

C

HAPTER

 2

S

AFETY

CAUTION

This unit is designed for safety in its intended use, provided it is installed, commissioned, and serviced in compliance with the instructions given
in the present manual.
The unit contains electrical components that operate at mains voltage and also moving parts such as fans, it must therefore normally be
disconnected from the electrical power supply before it is opened.
Operation, overhauls or repair of the unit or any maintenance operations that call for access to the unit must be executed by skilled or suitably
qualified personnel who are fully aware of all the necessary precautions, preferably under the guidance of a qualified supervisor.

2 . 1

G e n e r a l

The user must ensure that all personnel involved in operating and servicing the dryer and the auxiliary equipment have read and 
understood all the warnings, precautions, prohibitions and notes given in this manual and affixed to the unit.

If the user adopts operational procedures or uses tools or working procedures that are not specifically recommended, care must be taken to ensure 
that the dryer and the auxiliary equipment are not damaged or made unsafe and that no risks emerge in relation to persons or property.
Any improper use of the machine will relieve the manufacturer from any liability for possible personal injury or property damage.
Arbitrary modifications made to the unit will automatically invalidate all forms of guarantee provided by the manufacturer.

2 . 2

G e n e r a l   p r e c a u t i o n s

2.2.1 Type of compressed gases to be dried

The compressed gases that can be dried must be compatible with the unit's construction materials (carbon steel, cast iron, copper and copper 
alloys) and can be, for example air, nitrogen, argon and helium.

CAUTION

The compressed gases must not give rise to phenomena of corrosion that could impair the condition of pressurised containers and they must not
be able to cause fire or explosions in the event of leakage or expulsion.

2.2.2 Precautions during lifting and transport

When a load is lifted from the ground keep well clear of the area beneath the load and the immediately surrounding area.
Keep accelerations and lifting speed well within safety limits and never leave a suspended load attached to a hoist any longer than strictly necessary.
Handling of dryers must be carried out in compliance with the diagrams given (see the final part of this manual).
The manufacturer does not supply bars, belts and lifting hooks with the unit.

CAUTION

The unit's weight is shown on the dataplate and on the label affixed to the crate.

2.2.3 Precautions to be adopted during installation and operation

For connection to the mains power supply follow the instructions given in Chapter 5 “Installation” and refer to the electrical diagrams.
Check the direction of rotation of the motors (in particular three-phase fans) when starting the unit for the first time after work has been 
performed on the electrical connections or on the power supply sectioning device.
All piping must be painted and marked clearly in compliance with local safety prescriptions in force in the place of installation.
Do not remove or tamper with safety devices, protections, or the insulating materials installed in the unit or in the auxiliary equipment.
The dryer and its auxiliary equipment must be connected to earth and protected against short circuits and overloads.
When the unit is powered, the voltage in the electrical circuit assumes potentially lethal values so the maximum precautions must be adopted if 
work is to be carried out on the electrical circuit.
Do not open the electrical equipment enclosure panels while the electrical system is powered unless this is strictly necessary for the execution of 
tests, measurements or settings.
This work must be carried out exclusively by qualified personnel equipped with suitable tools and wearing all the relevant protective equipment 
to safeguard against electrical hazards.

2.2.4 Precautions for maintenance and repair

If spare parts are required, use exclusively genuine original parts.
Keep a written record of all work carried out on the unit and the auxiliary equipment.
The frequency and nature of the work required in a certain period can reveal abnormal operating conditions that require correction.
Use exclusively the refrigerant specified on the machine dataplate.
Make sure that all the instructions concerning operation and maintenance are followed scrupulously and that the entire unit and all the 
accessories and safety devices are maintained in proper working order.
Always keep the unit clean.
Protect components and exposed openings, plugging them, for example with clean rags during maintenance and repair work.
Precautions must be taken when before welding or performing repair operations that may generate heat, flames or sparks.
Components in the vicinity must be protected with non-inflammable material.
Do not weld or perform work that generates heat close to a system that contains oil.

Summary of Contents for NRC0020-0200 UL

Page 1: ...R e f r i g e r a t e d a i r d r y e r s OPERATING AND MAINTENANCE MANUAL Our contact details www n psi com 38178800655 Original instructions NRC0020 0200 UL...

Page 2: ......

Page 3: ...Location 8 5 2 Piping 8 5 3 Electrical connections 9 Chapter 6 START UP 11 Chapter 7 IDRY ELECTRONIC CONTROLLER 12 7 1 User interface 12 7 1 1 Display 12 7 1 2 Buttons 12 7 1 3 Icons 13 7 2 Main func...

Page 4: ...in the dimensional drawings and refrigerant circuit diagrams in this manual The meaning of each symbol is indicated hereinafter The following warning symbols are to be found on the decals affixed to t...

Page 5: ...long working life If spare parts are needed use exclusively genuine original components Requests for SPARE PARTS and any INFORMATION concerning the dryer must be made to the nearest dealer or service...

Page 6: ...n strictly necessary Handling of dryers must be carried out in compliance with the diagrams given see the final part of this manual The manufacturer does not supply bars belts and lifting hooks with t...

Page 7: ...pted to protect against the toxic fumes that may be given off Before removing any panels or dismantling any parts of the unit perform the following steps Isolate the unit from the electrical power sup...

Page 8: ...max Sum of FLA of all loads INSTALLED POWER P max Sum of the maximum power input of all loads PROTECTION RATING According to European standard UL508A and EN60529 ELECTRICAL DIAGRAM Identifies the elec...

Page 9: ...h the air air section of the thermal mass where it absorbs the heat of the warm and humid compressed air entering the dryer and thereby cools the inlet flow This air air exchanger both reduces the amo...

Page 10: ...lation drawing 1 The inlet and outlet connections are clearly marked see Chapter 1 General Information The piping and connections must be correctly sized and suitable for the working pressure of the a...

Page 11: ...the electrical panel components undo the nuts fixing its protective cover to the front panel 2 Connect the unit terminal in the electrical panel to the electrical earthing system of the building 3 Ma...

Page 12: ...ing ambient temperature according to the chosen installation type see the indications on the electrical diagram Use exclusively copper cables marked UL in compliance with NEC NATIONAL ELECTRICAL CODE...

Page 13: ...see Chapter 7 iDRY Electronic Controller 6 Press button of the control unit Once the programmed delay has elapsed the compressor and fan will start On three phase power supply models make sure the fa...

Page 14: ...ges shown on the LCD display The display messages can be Unit OFF Unit running normal operation High Dew Point temperature BUTTON FUNCTION Displays or edits the set point During programming selects a...

Page 15: ...he display will show the message 0 W The icon indicates compressor operation In the event of sudden power failure when the unit is running the unit will resume operation automatically when the power i...

Page 16: ...ithin the time interval set in parameter the alarm is activated The message is displayed the compressor is shut down and control is suspended To resume normal operation the device must be switched off...

Page 17: ...played Press and hold buttons and for a few seconds until the message flashes on display The keypad is now unlocked NOTE The new value entered is saved to the memory also when you quit programming mod...

Page 18: ...vated on opening of the contact the digital input is activated on closure of the contact oP CL CL X Pr1 Digital input configuration external alarm external shutdown alarm pressure switch remote On Off...

Page 19: ...he instrument off 7 5 2 High and low temperature alarm memorization When the icon illuminates the unit is in alarm status Flashing Alarm active Steady Temperature alarm reset and memorised To check th...

Page 20: ...ic board monitors the signal sent by the capacitive sensor continuously When the condensate level reaches the sensor lower limit the solenoid valve is de energized thereby interrupting condensate drai...

Page 21: ...rom the insulated condensate drain pipe which protrudes from the underside of the dryer The pipe fittings of the condensate drain are supplied in a plastic bag secured to the condensate drain insulate...

Page 22: ...end breaks without any problem In this case remember when the unit is required for duty again to switch the dryer on at least 10 15 minutes before the air compressor 9 2 M a i n t e n a n c e CAUTION...

Page 23: ...n the limit for which the dryer was selected normally 35 40 C 95 104 F When the compressor is running check that its upper part is not too hot more than approximately 50 C 122 F Check that the dryer s...

Page 24: ...sitioning Circuit has insufficient refrigerant charge Isolate the dryer from the air network dismantle the solenoid valve clean the components and refit the valve Air cooled dryers front surface of th...

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