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13/1

1/14 M2.5 (GE-TF)_EN

ENGLISH

ENGLISH

GENERAL SAFETY INSTRUCTIONS

NOTE: 

the information contained in this manual are 

subject to change without notice.

The instructions in this manual are intended as indicative only. 

It is the responsibility of the owner/operator to evaluate risks 

and potential damages in relation to the use of the product in 

the specific conditions of application. Remember that the non 

observance of the indications of this manual may result in da-

mage to people or things. 

In all cases, however, it is understood that the use shall be in 

compliance with the applicable laws/regulations. 

•  Before operating the machine, read carefully the safety in-

structions contained in this manual and other manuals sup-

plied  (engine, alternator, etc.).

•  All operations, handling, installation, use, maintenance, re-

pair should be carried out by authorized and qualified per

-

sonnel.

•  When operating, wear personal protective equipment (PPE): 

footwear, gloves, helmet, etc..

•  The owner is responsible for maintaining the equipment in 

safe conditions.

Use only in perfect technical conditions

  The machinery or equipment must be used in perfect tech-

nical condition. Remove  immediately any defects that may 

affect the safe conditions of use.

•  Before starting to use this equipment it is important to take 

knowledge of all the controls of the machine, all its functions 

and its correct installation in order to avoid accidents to pe-

ople and damage to the machine itself. In particular, it is 

important to know how to stop the equipment quickly in case 

of emergency.

•  Do not allow the use of the machine to people unless pre-

viously instructed with all the information for a proper, safe 

use.

•  Forbid the access in the operational area to non authorized 

personnel, children and pets so as to protect them from pos-

sible injury caused by any part of the machine.

SAFETY PRECAUTIONS DURING HANDLING AND TRAN-

SPORTATION

•  Lift the machine using only the points allocated for this fun-

ction.

   The  lifting eye (or eyes) and the correct positioning of the 

forks of the forklift are marked with specific adhesives.

•  Clear the operational area of possible obstacles and all un-

necessary personnel.

•  Always use lifting equipment properly sized and controlled 

by enabled bodies.

•  It is forbidden to set on the frame of the equipment objects 

or accessories that alter weight and center of gravity and 

cause stresses not foreseen to the lifting points.

• Do not submit the machine and the lifting equipment to 

swinging or shock which may transmit dynamic stress to the 

structure.

Equipments with trailers or site tows

•  Never drag the machine without trailer (or site tow)

•  Check for a correct assembly of the machine to the towing 

device.

•  Always make sure that the hook of the vehicle is suitable for 

towing of the total mass of the trailer.

•  Do not tow the trailer if the coupling devices are worn or 

damaged.

•  Check for proper tire pressure.

•  Do not replace the tires with types different from the original 

ones.

•  Check that the brakes and the optical signaling of the trailer 

are working properly.

• Verify that the bolts of the wheels are in place and well 

tightened.

•  Do not park the machine (on trailer or site tow) on a steep 

slope.

  For the stops, not followed by a work session, always enga-

ge the parking brake and / or block the wheels by means of 

wheel chocks.

•  Do not tow the trailer on bumpy roads.

•  Do not exceed the maximum permissible speed on public 

roads of 80 km/h with the trailer, in any case comply with the 

legislation applicable in the country of use.

•  Do not use the site tow on public roads, this is intended for 

use only in private and delimited areas. The maximum per-

mitted speed is 40 km/h on smooth surfaces (asphalt or con-

crete), adapt in each case the speed to the type of ground.

SAFETY PRECAUTIONS DURING INSTALLATION AND 

USE

•  Always locate the machine on a flat and solid ground, so as 

to avoid tipping, slipping or falling during operation. Avoid 

using the machine on slopes greater than 10 degrees.

•  Make sure the area immediately surrounding the machine is 

clean and free from debris.

•  Connect the machine to an earthing system according to 

the regulations in force at the place of installation. Use the 

ground terminal on the front of the machine.

•  Do not use the machine with wet or damp hands and / or 

clothing.

•  Use plugs suitable for the output sockets of the machine and 

make sure that electrical cords are in good condition.

•  The machine must always be positioned so that the exhaust 

gases are dispersed in the air without being inhaled by peo-

ple or living beings.

•  If you use the machine indoors is necessary that the instal-

lation is designed and built by skilled technicians in a wor-

kmanlike manner.

•  During normal operation, keep doors closed. The access to 

the internal parts should be allowed only for maintenance 

reasons.

•  Do not place objects or obstructions in the vicinity of the air 

intakes and air outlets, a possible overheating of the gene-

rator could cause a fire.

•  Keep  area  near  to  the  muffler  free  from  objects  such  as 

rags, paper, cardboard. The high temperature of the muffler 

could cause the burning of objects and cause fire.

•  Immediately stop the machine in case of malfunction.

  Do  not  restart  the  machine  without  first  having  found  and 

fixed the problem.

REV
.0-03/15

M

2.5

SAFETY RULES

GENERATING SETS - LIGHTING TOWERS

8

Summary of Contents for GE 3500 HBM

Page 1: ...romerzeuger GrupoGerador Stroomaggregaten Skupinagener toru Codice Code Code Codigo Kodezahl C digo Code K d Edizione Edition dition Edici n Ausgabe Edi o Editie Edice 10 2019 NAKED GE 3500 HBM STAGE...

Page 2: ......

Page 3: ...ACEMENTS COVERED UNITS PAG 13 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 14 M2 6 INSTALLATION AND ADVICE PAG 15 M25 SET UP FOR OPERATION GASOLINE ENGINE PAG 19 M26 1 STARTING AND STOPPING HONDA GASO...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable direct...

Page 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Page 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Page 8: ...trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for...

Page 9: ...AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the ou...

Page 10: ...e and alternator mounted on anti vibration dampers to increase service life and reduce noise whilst a steel frame provides protection for the complete machine The recessed control panel houses the soc...

Page 11: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 12: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 13: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICT...

Page 14: ...09 10 19 CJ6N5010_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE GE 3500 HBM KBM REV 0 10 19 14...

Page 15: ...force ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamen...

Page 16: ...tain pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and...

Page 17: ...to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical...

Page 18: ...e evaluated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radi...

Page 19: ...shown on the manual attached to the battery When battery is activated DON T add any other liquid LUBRICANT Please refer to the motor operating manual for the recommen ded viscosity To check the oil l...

Page 20: ...rgency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 stop to draw single phase current from the auxiliary sockets 2 Wait for a few minutes to...

Page 21: ...ed with the starter off let it turn for a few minutes before drawing the load STOPPING To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use...

Page 22: ...otezione termica corrente aux Aux current thermal switch Protection thermique courant aux Thermoschutz Hilfsstrom F Fusibile Fuse Fusible Sicherung O1 Spia luminosa pressione olio Oil pressure warning...

Page 23: ...8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying car...

Page 24: ...ating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit r...

Page 25: ...lectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical...

Page 26: ...c c terminal battery connections respect the polarities the battery is not faulty or has a short circuited element the battery level is not too low with the consequent recharge current being too high...

Page 27: ...t the motor Operating Manual DIESEL ENGINE The motor does not start up or starts up and then stops immediately 1 Lack of fuel in tank or fuel tap closed 2 Fuel filter clogged 3 Air leaks in fuel syste...

Page 28: ...h setting wrong or fault 1 Regulate speed to its nominal no load value 2 Check winding diodes etc on alternator See to alternator manual Repair or replace A s k f o r intervention of Service Departmen...

Page 29: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 30: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Page 31: ...level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads...

Page 32: ...09 10 19 CJ6N5010_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN GE 3500 HBM KBM REV 0 10 19 650 490 520 32...

Page 33: ...dge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic control D5 Actuator E5 Pick up F5 Warning light high temperature G5 Commutato...

Page 34: ...d Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore Y Y Y MANUAL RECOIL STARTER AVVIAMENTO A STRAPPO KEY COLOR LEGE...

Page 35: ...W Y Y H3 S2 BL R Y LED EXT EXT OIL AL G3 BL R ROSSO RED Engine Honda GX 270 UT2 manual recoil starter oil alert 25460 prg 25460 S 010 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data...

Page 36: ...230V 16A H B Q4 C ROTOR BL BL R B BL B B B B B B B B B Y Y Y Y F F 10A Y GIALLO YELLOW R B B F A Unificato schema 6 1 0 2 5 0 7 2 16A P4 GE 4000 GE 5000 GE 3500 12A Aux 230Mx2 12DC T CJ6D6010 prg 2537...

Page 37: ...09 10 19 CJ6N5010_IT M 61 SCHEMA ELETTRICO ELECTRIC DIAGRAM SCHEMAS ELECTRIQUES ESQUEMA EL CTRICO STROM LAUFPLAN ESQUEMA EL CTRICO ELECTRISCH GEDEELTE GE 3500 KBM REV 0 06 17 37...

Page 38: ...11 01 01 Note NOTE 38...

Page 39: ......

Page 40: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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