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13/1

1/14 M60_EN

ENGLISH

ENGLISH

A  : Alternator

B  : Wire connection unit

C  : Capacitor

D  : G.F.I.

E  : Welding PCB transformer

F  : Fuse

G  : 400V 3-phase socket

H  : 230V 1phase socket

I  : 110V 1-phase socket

L  : Socket warning light

M  : Hour-counter

N  : Voltmeter

P  : Welding arc regulator

Q  : 230V 3-phase socket

R  : Welding control PCB

S  : Welding current ammeter

T  : Welding current regulator

U  : Current transformer

V  : Welding voltage voltmeter

Z  : Welding sockets

X  : Shunt

W  : D.C. inductor

Y  : Welding diode bridge

A1  : Arc striking resistor

B1  : Arc striking circuit

C1  : 110V D.C./48V D.C. diode bridge

D1  : E.P.1 engine protection

E1  : Engine stop solenoid

F1  : Acceleration solenoid

G1  : Fuel level transmitter

H1  : Oil or water thermostat

I1  : 48V D.C. socket

L1  : Oil pressure switch

M1  : Fuel warning light

N1  : Battery charge warning light

O1  : Oil pressure warning light

P1  : Fuse

Q1  : Starter key

R1  : Starter motor

S1  : Battery

T1  : Battery charge alternator

U1  : Battery charge voltage regulator

V1  : Solenoid valve control PCBT

Z1  : Solenoid valve

W1  : Remote control switch

X1  : Remote control and/or wire feeder 

socket

Y1  : Remote control plug

A2  : Remote control welding regulator

B2  : E.P.2 engine protection

C2  : Fuel level gauge

D2  : Ammeter

E2  : Frequency meter

F2  : Battery charge trasformer

G2  : Battery charge PCB

H2  : Voltage selector switch

I2  : 48V a.c. socket

L2  : Thermal relay

M2  : Contactor

N2  : G.F.I. and circuit breaker

O2  : 42V EEC socket

P2  : G.F.I. resistor

Q2  : T.E.P. engine protection

R2  : Solenoid control PCBT

S2  : Oil level transmitter

T2  : Engine stop push-button T.C.1

U2  : Engine start push-buttonT.C.1

V2  : 24V c.a. socket

Z2  : Thermal magnetic circuit breaker

W2  : S.C.R. protection unit

X2  : Remote control socket

Y2  : Remote control plug

A3  : Insulation moitoring

B3  : E.A.S. connector

C3  : E.A.S. PCB

D3  : Booster socket

E3  : Open circuit voltage switch

F3  : Stop push-button

G3  : Ignition coil

H3  : Spark plug

I3  : Range switch

L3  : Oil shut-down button

M3  : Battery charge diode

N3  : Relay

O3  : Resistor

P3  : Sparkler reactor

Q3  : Output power unit

R3  : Electric siren

S3  : E.P.4 engine protection

T3  : Engine control PCB

U3  : R.P.M. electronic regulator

V3  : PTO HI control PCB

Z3  : PTO HI 20 l/min push-button

W3  : PTO HI 30 l/min push-button

X3  : PTO HI reset push-button

Y3  : PTO HI 20 l/min indicator

A4  : PTO HI 30 l/min indicator

B4  : PTO HI reset indicator

C4  : PTO HI 20 l/min solenoid valve

D4  : PTO HI 30 l/ min solenoid valve

E4  : Hydraulic oil pressure switch

F4  : Hycraulic oil level gauge

G4  : Preheating glow plugs

H4  : Preheating gearbox

I4  : Preheating indicator

L4  : R.C. filter

M4  : Heater with thermostat

N4  : Choke solenoid

O4  : Step relay

P4  : Circuit breaker

Q4  : Battery charge sockets

R4  : Sensor, cooling liquid temperature

S4  : Sensor, air filter clogging

T4  : Warning light, air filter clogging

U4  : Polarity inverter remote control

V4  : Polarity inverter switch

Z4  : Transformer 230/48V

W4  : Diode bridge, polarity change

X4  : Base current diode bridge

Y4  : PCB control unit, polarity inverter

A5  : Base current switch

B5  : Auxiliary push-button ON/OFF

C5  : Accelerator electronic control

D5  : Actuator

E5  : Pick-up

F5  : Warning light, high temperature

G5  : Commutator auxiliary power

H5  : 24V diode bridge

I5  : Y/

s

 commutator

L5  : Emergency stop button

M5  : Engine protection EP5

N5  : Pre-heat push-button

O5  : Accelerator solenoid PCB

P5  : Oil pressure switch

Q5  : Water temperature switch

R5  : Water heater

S5  : Engine connector 24 poles

T5  : Electronic GFI relais

U5  : Release coil, circuit breaker

V5  : Oil pressure indicator

Z5  : Water temperature indicator

W5  : Battery voltmeter

X5  : Contactor, polarity change

Y5  : Voltage switch

A6  : Commutator/switch

B6  : Control panel power switch

C6  : QEA control unit

D6  : Connector, PAC

E6  : Frequency rpm regulator

F6  : Arc-Force selector

G6  : Device starting motor

H6  : Fuel electro pump 12V c.c.

I6  : Start Local/Remote selector

L6  : Choke button

M6  : Switch CC/CV

N6  : Connector – wire feeder

O6  : 420V/110V 3-phase transformer

P6  : Switch IDLE/RUN

Q6  : Hz/V/A analogic instrument

R6  : EMC filter

S6  : Wire feeder supply switch

T6  : Wire feeder socket

U6  : DSP chopper PCB

V6  : Power chopper supply PCB

Z6  : Switch and leds PCB

W6  : Hall sensor

X6  : Water heather indicator

Y6  : Battery charge indicator

A7  : Transfer pump selector AUT-0-MAN

B7  : Fuel transfer pump

C7  : "GECO" generating set test

D7  : Flooting with level switches

E7  : Voltmeter regulator

F7  : WELD/AUX switch

G7  : Reactor, 3-phase

H7  : Switch disconnector

I7  : Solenoid stop timer

L7  : "VODIA" connector

M7  : "F" EDC4 connector

N7  : OFF-ON-DIAGN. selector

O7  : DIAGNOSTIC push-button

P7  : DIAGNOSTIC indicator

Q7  : Welding selector mode

R7  : VRD load

S7  : 230V 1-phase plug

T7  : V/Hz analogic instrument

U7  : Engine protection EP6

V7  : G.F.I. relay supply switch

Z7  : Radio remote control receiver

W7  : Radio remote control trasnsmitter

X7  : Isometer test push-button

Y7  : Remote start socket

A8  : Transfer fuel pump control

B8  : Ammeter selector switch

C8  : 400V/230V/115V commutator

D8  : 50/60 Hz switch

E8  : Cold start advance with temp. switch

F8  : START/STOP switch

G8  : Polarity inverter two way switch

H8  : Engine protection EP7

I8  : AUTOIDLE switch

L8  : AUTOIDLE PCB

M8  : A4E2 ECM engine PCB

N8  : Remote emergency stop connector

O8  : V/A digital instruments and led VRD 

PCB

P8  : Water in fuel

Q8  : Battery disconnect switch

R8  : Inverter

S8  : Overload led

T8  : Main IT/TN selector

U8  : NATO socket 12V

V8  : Diesel pressure switch

Z8  : Remote control PCB

W8  : Pressure turbo protection

X8  : Water in fuel sender

Y8  : EDC7-UC31 engine PCB

A9  : Low water level sender

B9  : Interface card

C9  : Limit switch

D9  : Starter timing card

E9  : Luquid pouring level float

F9  : Under voltage coil

G9  :  Low water level warning light

H9  : Chopper driver PCB

I9  : Fuel filter heater

L9  : Air heater

M9  : ON/OFF switch lamp

N9  :  UP/DOWN button mast

O9  :  Hydraulic unit solenoid valve

P9  :  Hydraulic unit engine

Q9  : Ignitor

R9  : Lamp

S9  :  Power system

T9  :  48Vdc power system

U9  :  LED projector

V9  :  125/250V 1phase socket

Z9  :  AMF25 generating set test

W9  :  Multifunction LED instrument

X9  :  InteliNano generating set test

Y9 :

M

60

ELECTRICAL SYSTEM LEGENDE

REV
.12-02/17

33

Summary of Contents for GE 3500 HBM

Page 1: ...romerzeuger GrupoGerador Stroomaggregaten Skupinagener toru Codice Code Code Codigo Kodezahl C digo Code K d Edizione Edition dition Edici n Ausgabe Edi o Editie Edice 10 2019 NAKED GE 3500 HBM STAGE...

Page 2: ......

Page 3: ...ACEMENTS COVERED UNITS PAG 13 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 14 M2 6 INSTALLATION AND ADVICE PAG 15 M25 SET UP FOR OPERATION GASOLINE ENGINE PAG 19 M26 1 STARTING AND STOPPING HONDA GASO...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable direct...

Page 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Page 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Page 8: ...trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for...

Page 9: ...AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the ou...

Page 10: ...e and alternator mounted on anti vibration dampers to increase service life and reduce noise whilst a steel frame provides protection for the complete machine The recessed control panel houses the soc...

Page 11: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 12: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 13: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICT...

Page 14: ...09 10 19 CJ6N5010_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE GE 3500 HBM KBM REV 0 10 19 14...

Page 15: ...force ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamen...

Page 16: ...tain pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and...

Page 17: ...to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical...

Page 18: ...e evaluated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radi...

Page 19: ...shown on the manual attached to the battery When battery is activated DON T add any other liquid LUBRICANT Please refer to the motor operating manual for the recommen ded viscosity To check the oil l...

Page 20: ...rgency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 stop to draw single phase current from the auxiliary sockets 2 Wait for a few minutes to...

Page 21: ...ed with the starter off let it turn for a few minutes before drawing the load STOPPING To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use...

Page 22: ...otezione termica corrente aux Aux current thermal switch Protection thermique courant aux Thermoschutz Hilfsstrom F Fusibile Fuse Fusible Sicherung O1 Spia luminosa pressione olio Oil pressure warning...

Page 23: ...8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying car...

Page 24: ...ating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit r...

Page 25: ...lectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical...

Page 26: ...c c terminal battery connections respect the polarities the battery is not faulty or has a short circuited element the battery level is not too low with the consequent recharge current being too high...

Page 27: ...t the motor Operating Manual DIESEL ENGINE The motor does not start up or starts up and then stops immediately 1 Lack of fuel in tank or fuel tap closed 2 Fuel filter clogged 3 Air leaks in fuel syste...

Page 28: ...h setting wrong or fault 1 Regulate speed to its nominal no load value 2 Check winding diodes etc on alternator See to alternator manual Repair or replace A s k f o r intervention of Service Departmen...

Page 29: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 30: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Page 31: ...level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads...

Page 32: ...09 10 19 CJ6N5010_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN GE 3500 HBM KBM REV 0 10 19 650 490 520 32...

Page 33: ...dge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic control D5 Actuator E5 Pick up F5 Warning light high temperature G5 Commutato...

Page 34: ...d Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore Y Y Y MANUAL RECOIL STARTER AVVIAMENTO A STRAPPO KEY COLOR LEGE...

Page 35: ...W Y Y H3 S2 BL R Y LED EXT EXT OIL AL G3 BL R ROSSO RED Engine Honda GX 270 UT2 manual recoil starter oil alert 25460 prg 25460 S 010 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data...

Page 36: ...230V 16A H B Q4 C ROTOR BL BL R B BL B B B B B B B B B Y Y Y Y F F 10A Y GIALLO YELLOW R B B F A Unificato schema 6 1 0 2 5 0 7 2 16A P4 GE 4000 GE 5000 GE 3500 12A Aux 230Mx2 12DC T CJ6D6010 prg 2537...

Page 37: ...09 10 19 CJ6N5010_IT M 61 SCHEMA ELETTRICO ELECTRIC DIAGRAM SCHEMAS ELECTRIQUES ESQUEMA EL CTRICO STROM LAUFPLAN ESQUEMA EL CTRICO ELECTRISCH GEDEELTE GE 3500 KBM REV 0 06 17 37...

Page 38: ...11 01 01 Note NOTE 38...

Page 39: ......

Page 40: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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