background image

13/1

1/14 M37_EN

ENGLISH

ENGLISH

Access forbidden to area adjacent to electricity-

generating group for all non-authorized personnel.

The electricity-generating groups are to be considered electrical 

energy producing stations.

The dangers of electrical energy must be considered together 

with those related to the presence of chemical substances 

(fuels, oils, etc.), rotating parts and waste products (fumes, 

discharge gases, heat, etc.).

GENERATION IN AC (ALTERNATING CURRENT)

Before each work session check the efficiency of the ground 

connection for the electricity-generating group if the distribution 

system adopted requires it, such as, for example, the TT and 

TN systems.

Check  that  the  electrical  specifications  for  the  units  to  be 

powered - voltage, power, frequency - are compatible with those 

of the generator. Values that are too high or too low for voltage 

and frequency can damage electrical equipment irreparably.

In some cases, for the powering of three-phase loads, it is 

necessary to ensure that the cyclic direction of the phases 

corresponds to the installation’s requirements.

Connect the electric devices to be powered to the AC sockets, 

using suitable plugs and cables in prime condition.

Before starting up the group, make certain no dangerous 

situations exist on the installation to be powered.

Check that the thermal-magnetic switch (Z2) is in the OFF 

position (input lever in downward position).

Start up the electricity-generating group, positioning the 

thermal-magnetic switch (Z2) and differential switch (D) to ON 

(input lever in upward position). 

Before powering on the utilities, check that the voltmeter (N) 

and frequency meter (E2) indicate nominal values; in addition, 

check on the voltmeter change-over switch (H2) (where it is 

assembled) that the three line voltages are the same.

+

 

In the absence of a load, the values for voltage and frequency 

can be greater than their nominal values. See sections on 

VOLTAGE and FREQUENCY.

OPERATING CONDITIONS

POWER

The electrical power expressed in kVA on an electricity-

generating group is the available output power to the reference 

environmental conditions and nominal values for: voltage, 

frequency, power factors (cos 

ϕ

).

There are various types of power: PRIME POWER (PRP), 

STAND-BY POWER established by ISO 8528-1 and 3046/1 

Norms, and their definitions are listed in the manual’s 

TECHNICAL SPECIFICATIONS page.

+

 

During the use of the electricity-generating group 

NEVER 

EXCEED 

the power indications, paying careful attention when 

several loads are powered simultaneously.

VOLTAGE

GENERATORS WITH COMPOUND SETTING 

(THREEPHASE)

GENERATORS WITH CONDENSER SETTING 

(SINGLEPHASE)

In these types of generators, the no-load voltage is generally 

greater than 3–5% with respect to its nominal value; f.e. for 

nominal voltage, threephase 400Vac or singlephase 230Vac, 

the no-load voltage can be comprised between 410-420V 

(threephase) and 235-245V (singlephase). The precision of the 

load voltage is maintained within ±5% with balanced loads and 

with a rotation speed variation of 4%. Particularly, with resistive 

loads (cos 

ϕ

 = 1), a voltage over-elevation occurs which, with 

the machine cold and at full load, can even 10 %, a 

value which in any case is halved after the first 10-15 minutes 

of operation.  

The insertion and release of the full load, under constant rotation 

speed, provokes a transitory voltage variation that is less than 

10%; the voltage returns to its nominal value within 0.1 seconds.

GENERATORS WITH ELECTRONIC SETTING (A.V.R.)

In these types of generators, the voltage precision is maintained 

within ±1,5%, with speed variations comprised from -10% to 

+30%, and with balanced loads. The voltage is the same both 

with no-load and with load; the insertion and release of the full 

load provokes a transitory voltage variation that is less than 

15%; the voltage returns to its nominal value within 0.2–0.3 

seconds.

FREQUENCY

The frequency is a parameter that is directly dependent on the 

motor’s rotation speed. Depending on the type of alternator, 2 

or 4 pole, we will have a frequency of 50/60 Hz with a rotation 

speed of 3000/3600 or 1500/1800 revolutions per minute.

M

37

UsE As gEnErAtor

REV
.3-1

1/1

1

WARNING

It is absolutely forbidden to connect the unit to the public 

mains and/or another electrical power source .

WARNING

For the canopy generator sets provided with doors, the 

following instruction shall be observed. During the normal 

operation, the doors of the engine compartment and/or the 

electrical box shall be kept closed, locked up if possible, as 

they must be considered in all respects as protection barriers. 

The access to the internal parts shall occur for maintenance 

purposes only, by qualified personnel and, in any case, when 

the engine is stopped.

!

!

23

Summary of Contents for GE 3500 HBM

Page 1: ...romerzeuger GrupoGerador Stroomaggregaten Skupinagener toru Codice Code Code Codigo Kodezahl C digo Code K d Edizione Edition dition Edici n Ausgabe Edi o Editie Edice 10 2019 NAKED GE 3500 HBM STAGE...

Page 2: ......

Page 3: ...ACEMENTS COVERED UNITS PAG 13 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 14 M2 6 INSTALLATION AND ADVICE PAG 15 M25 SET UP FOR OPERATION GASOLINE ENGINE PAG 19 M26 1 STARTING AND STOPPING HONDA GASO...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable direct...

Page 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Page 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Page 8: ...trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for...

Page 9: ...AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the ou...

Page 10: ...e and alternator mounted on anti vibration dampers to increase service life and reduce noise whilst a steel frame provides protection for the complete machine The recessed control panel houses the soc...

Page 11: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 12: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 13: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICT...

Page 14: ...09 10 19 CJ6N5010_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE GE 3500 HBM KBM REV 0 10 19 14...

Page 15: ...force ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamen...

Page 16: ...tain pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and...

Page 17: ...to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical...

Page 18: ...e evaluated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radi...

Page 19: ...shown on the manual attached to the battery When battery is activated DON T add any other liquid LUBRICANT Please refer to the motor operating manual for the recommen ded viscosity To check the oil l...

Page 20: ...rgency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 stop to draw single phase current from the auxiliary sockets 2 Wait for a few minutes to...

Page 21: ...ed with the starter off let it turn for a few minutes before drawing the load STOPPING To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use...

Page 22: ...otezione termica corrente aux Aux current thermal switch Protection thermique courant aux Thermoschutz Hilfsstrom F Fusibile Fuse Fusible Sicherung O1 Spia luminosa pressione olio Oil pressure warning...

Page 23: ...8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying car...

Page 24: ...ating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit r...

Page 25: ...lectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical...

Page 26: ...c c terminal battery connections respect the polarities the battery is not faulty or has a short circuited element the battery level is not too low with the consequent recharge current being too high...

Page 27: ...t the motor Operating Manual DIESEL ENGINE The motor does not start up or starts up and then stops immediately 1 Lack of fuel in tank or fuel tap closed 2 Fuel filter clogged 3 Air leaks in fuel syste...

Page 28: ...h setting wrong or fault 1 Regulate speed to its nominal no load value 2 Check winding diodes etc on alternator See to alternator manual Repair or replace A s k f o r intervention of Service Departmen...

Page 29: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 30: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Page 31: ...level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads...

Page 32: ...09 10 19 CJ6N5010_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN GE 3500 HBM KBM REV 0 10 19 650 490 520 32...

Page 33: ...dge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic control D5 Actuator E5 Pick up F5 Warning light high temperature G5 Commutato...

Page 34: ...d Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore Y Y Y MANUAL RECOIL STARTER AVVIAMENTO A STRAPPO KEY COLOR LEGE...

Page 35: ...W Y Y H3 S2 BL R Y LED EXT EXT OIL AL G3 BL R ROSSO RED Engine Honda GX 270 UT2 manual recoil starter oil alert 25460 prg 25460 S 010 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data...

Page 36: ...230V 16A H B Q4 C ROTOR BL BL R B BL B B B B B B B B B Y Y Y Y F F 10A Y GIALLO YELLOW R B B F A Unificato schema 6 1 0 2 5 0 7 2 16A P4 GE 4000 GE 5000 GE 3500 12A Aux 230Mx2 12DC T CJ6D6010 prg 2537...

Page 37: ...09 10 19 CJ6N5010_IT M 61 SCHEMA ELETTRICO ELECTRIC DIAGRAM SCHEMAS ELECTRIQUES ESQUEMA EL CTRICO STROM LAUFPLAN ESQUEMA EL CTRICO ELECTRISCH GEDEELTE GE 3500 KBM REV 0 06 17 37...

Page 38: ...11 01 01 Note NOTE 38...

Page 39: ......

Page 40: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

Reviews: