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21

EN

M1.3.BT200-BT200M.NLFREN   13112018

2  Safety warning labels

1.  Don’t put hands under the mounting/demounting head during 

operation.

2.  Don’t put hands between the jaws during operation.

3.  Don’t put hands inside the tyre bead when demounting the tyre.

4.  Make sure and the system is equipped with a good grounding 

circuit.

5.  Don’t put feet between the bead breaker shovel and the body 

during operation.

CAUTION!

When the security warning labels are defaced or off, 

please recovery them in time!

Do not allow to operate when the security warning 

labels are missed or imperfect. Do not allow to set 

any objects to obscure the security warning labels.

Clients can self-set the warning labels (as right 

picture shows) at any necessary positions.

 

.1211  . V201301   

 

- 1 

 

Warning 

This instruction manual is important for the machine, please read carefully before installation and use; also it is 

important for safe use and  machine  maintenance of machine. Please keep this manual properly  in order to further 
maintenance of the machine. 

1. Introduction: 

Application Range: The semi-automatic tyre changer is especially designed for demounting / mounting tyres from 

wheel rims. 

 
Caution

Please use the machine only for purpose for 

which it is designed, don't use it for other purposes. 

Manufacturer shall not be liable for any damage or 

injury caused by failure to comply with these regulations.

  

 
Safety regulation: Use of this machine is especially 

reserved to trained and qualified professional persons, 
those who already read the introduction manual carefully, 
or someone have the experience for operating similar 
machinery. Any changes and beyond the scope of use on 
this machine without manufacturer

s permission or do not 

according to the manual, may cause the malfunction and 
damage to machine, manufacturer can cancel  warranty 
coverage for above. If some parts are damaged due to 
some  reason, please replace them according to the spare 
parts list.  (Attention:  warranty is one  year  after 

manufactures’

  delivery date;  warranty excludes  the 

easy-broken parts). 

 
 

2. Safety Warnings: 

01 

Don’t put hands under 

the Mounting/demounting head during operation;

 

 

0

2 Don’t put hands 

between the jaws during operation; 

0

3 Don’t put hands in

side the tyre bead when demounting the tyre; 

04 Make sure and to check the system is equipped with a good grounding circuit; 

 

0

5 Don’t put feet 

between the Bead Breaker shovel and the body during operation; 

 
Security warning labels 
 

Caution:   
When the security warning labels are defaced or off, please recovery them in time! 

Do not allow to operate when the security warning  labels  are missed or imperfect.     

Do not allow to set any objects to obscure the security warning labels

   
Clients can self-set the warning labels (as right picture show) at any necessary positions. 

 

 
 
 
 
 
 

3  Technical data

Model

BT200

BT200M

Swing arm

Pneumatic clamping

External locking rim dimensions

10 - 21 ‘‘

Internal locking rim dimensions

12 - 24 ‘‘

Maximum wheel diameter

1040 mm / 41’’

Maximum wheel width

355 mm / 14’’

Working pressure

8 bar

Power supply

3 x 400 V

230 V

Motor power

0.75 kW

Maximum rotating torque turntable

1078 Nm

Noise level

75 dB (A)

Overall dimensions

960 x 760 x 920 mm

Net weight

207 kg

Remark

Rim dimensions defined at above table are based on the iron wheel rims. Aluminium rims are thicker than the iron wheel rims, 

so here above rim dimensions are just for the reference. 

copyrighted 

document 

- all 

rights 

reserved 

by 

FBC

Summary of Contents for 754563092

Page 1: ...Bandenwisselaar D monte pneu Tyre changer P 02 Gelieve te lezen en voor later gebruik bewaren P 11 Veuillez lire et conserver pour consultation ult rieure P 20 Please read and keep for future referen...

Page 2: ...e wijziging zonder de toestemming van de fabrikant of elk gebruik die niet voldoet aan de instructies van deze handleiding kan tot storingen of schade aan de machine leiden en annuleert de fabrieksgar...

Page 3: ...eyond the scope of use on this machine without manufacturer s permission or do not according to the manual may cause the malfunction and damage to machine manufacturer can cancel warranty coverage for...

Page 4: ...optional device IT suffix version accessory details can be found at the IT suffix version exploded drawing 4 Transport When transporting the machine should be with original package and placed accordin...

Page 5: ...band breken 2 De band demonteren 3 De band monteren AANDACHT Draag nauwsluitende kleren een hoofdbescherming handschoenen en antislip veiligheidsschoenen Laat de lucht volledig uit de band en verwijd...

Page 6: ...voor het plaatsen en demonteren van de band 4 Laat de ene kant van de band boven het achterste deel van de demontage montagekop en de andere kant onder het voorste deel van de demontage montagekop 5 D...

Page 7: ...van de rol F Vergrendelingsschakelaar voor de rechter hulparm G Rol G De functie van de hendel van de hulparm werkt op volgende manier De hendel afb 8 D dient voor het stijgen en dalen van de rollen C...

Page 8: ...rm the operations do not allow other to operate or be near the tyre changer Fig 13 Afb 13 11 De band opblazen BELANGRIJK Een band opblazen is gevaarlijk Wees uiterst voorzichtig en volg de instructies...

Page 9: ...demounting head to rim please adjust Hexagonal Locking Plate refer to Fig 17 and adjust the X Fig 14 Fig 15 Afb 14 7 Please use forklift to move the machine Disconnect the tyre changer from the electr...

Page 10: ...de cilinder Spanklauwen versleten Vervang de spanklauwen Sluitringen gebroken op de cilinder Vervang de sluitringen De demontage montagekop raakt steeds de velg tijdens het werk De slotplaat is niet c...

Page 11: ...risation du fabricant et toute utilisation ne respectant pas les instructions de ce manuel peut entra ner un dysfonctionnement et des dommages la machine et annule la garantie du fabricant Si une pi c...

Page 12: ...ry Any changes and beyond the scope of use on this machine without manufacturer s permission or do not according to the manual may cause the malfunction and damage to machine manufacturer can cancel w...

Page 13: ...olumn C mount it on the machine body B by using the nut A through the bolt located on the machine body B If the column becomes loose after a period of using tight them immediately Otherwise the result...

Page 14: ...eu ATTENTION Portez des v tements pr s du corps un casque des gants et des chaussures de s curit antid rapantes Veillez vacuer compl tement l air du pneu et retirez toutes les masses d quilibrage pr s...

Page 15: ...ertical 2 Mettez le pneu sur la jante 3 Laissez le culbuteur en arri re pour placer comme pour d monter le pneu 4 Laissez un c t du pneu au dessus de la partie arri re de la t te de montage d montage...

Page 16: ...r fig 8 D sert lever et abaisser les rouleaux C G pour r gler la hauteur de montage d montage du pneu Montez le levier fig 8 D pour faire monter les rouleaux C G Abaissez le levier fig 8 D pour faire...

Page 17: ...trained persons are allowed to perform the operations do not allow other to operate or be near the tyre changer Fig 13 Fig 13 11 Gonfler le pneu IMPORTANT Le gonflage du pneu est une op ration danger...

Page 18: ...eet the requirement that 2 3mm from the bottom of Mounting demounting head to rim please adjust Hexagonal Locking Plate refer to Fig 17 and adjust the X Fig 14 Fig 15 Fig 14 7 Please use forklift to m...

Page 19: ...as Remplacez le piston du cylindre M choires us es Remplacez les m choires Rondelles cass es sur le cylindre Remplacez les rondelles La t te de montage d montage touche toujours la jante pendant le tr...

Page 20: ...erating similar machinery Any changes and beyond the scope of use on this machine without manufacturer s permission or do not according to the manual may cause the malfunction and damage to machine ma...

Page 21: ...scope of use on this machine without manufacturer s permission or do not according to the manual may cause the malfunction and damage to machine manufacturer can cancel warranty coverage for above If...

Page 22: ...ng circuit for prevent electric leakage And have operation range of ground for skid prevention 2 Unscrew the nut A on the cabinet body B as shown in Fig 3 Lift the column C mount it on the machine bod...

Page 23: ...hat gloves and skid proof shoes Ensure to exhaust the air in the tyre completely and remove all the wheel weights from the rim 1211 V201301 9 1 Breaking the tyre bead Ensure to exhaust the air in the...

Page 24: ...mounting arm 2 Put the tyre on the rim 3 Let the rocker arm back to place as demounting the tyre 4 Let one side of tyre down bead above the rear section of the mounting demounting head the other side...

Page 25: ...to approach rim Fig 11 Fig 8 Fig 9 Fig 10 Fig 12 1 Fig 12 10 1 Helping arm components A Swing arm B Small helping arm C Roller C D Raise fall roller handle F Locking switch for right helping arm G Ro...

Page 26: ...s are allowed to perform the operations do not allow other to operate or be near the tyre changer Fig 13 Fig 13 11 Inflating the tyre IMPORTANT It is very dangerous during inflating operation take car...

Page 27: ...o rim please adjust Hexagonal Locking Plate refer to Fig 17 and adjust the X Fig 14 Fig 15 Fig 14 7 Please use forklift to move the machine Disconnect the tyre changer from the electricity power suppl...

Page 28: ...work Replace the cylinder piston Worn jaws Replace the jaws Broken washers of the chuck cylinder Replace it The mounting demounting head always touch the rim during operation The locking plate incorre...

Page 29: ...B 014 080251 0 Outer hex bolt M8x25 7 B 010 080201 0 Hex socket head bolt M8 20 8 B 040 061412 1 Flat washer 6 14 1 2 200 9 C 000 001020 0 Rubber foot buffer 200 10 C 200 500000 0 Bead breaker buffer...

Page 30: ...Muffler 1 8 221 133 CX 221 160000 0 Vertical arm 221 134 C 228 520000 0 Vertical arm washer 135 3 CW 113 020003 0 Complete mount demount head 3 200 138 CX 200 150200 0 Mount demount head pulley 200 13...

Page 31: ...te square turntable 615 219 B 040 123030 1 Flat washer 12X30X3 200 220 CX 200 300000 0 Connection rod nut 221 221 CX 221 110100 0 Jaw slide guide without pin 221 222 C 221 100400 0 Threaded connection...

Page 32: ...er cylinder piston rod 329 B 014 080201 0 Outer hex bolt M8 20 311 S 005 168115 0 V seal 185X168X11 5 330 S 011 010808 0 Straight union1 8 8 200 312 C 200 050200 0 Bead breaker cylinder piston 200 334...

Page 33: ...33 M1 3 BT200 BT200M NLFREN 13112018 1211 V201301 200 480 c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b y F B C...

Page 34: ...441 B 010 080201 0 Hex socket head bolt M8 20 200 415 C 200 061500 0 Cam 442 S 012 010808 0 Quick Union1 8 8 200 416 C 200 810000 0 Cam washer 445 S 016 010808 2 Quick T union1 8 2 8 417 B 010 060201...

Page 35: ...020 0 Key washer 6 20 200 507 C 200 320400 0 Worm rod 508 S 040 006010 0 Bearing 6010 200 509 C 200 320200 0 Worm gear shaft 200 510 C 200 320100 0 Worm gear 200 511 CZ 200 320600 0 Worm gear shaft sp...

Page 36: ...00686 0 Tyre changer belt A 28 605 B 014 080651 0 Outer hex bolt M8X65 606 B 040 083030 1 Flat washer 8X30X3 607 80 S 063 008000 0 Capacitor 80 f 110V 607 50 S 063 005000 0 Capacitor 50 f 220V 608 B 0...

Page 37: ...0 Raise fall control valve F9816 S 023 010801 6 Muffler brass F9817 S 012 010406 0 Quick L union 1 4 6 F9818 S 013 104206 0 Quick T union 2X 6 4 F9820 S 017 010806 2 T union 1 8 2 6 F9823 C 007 18100...

Page 38: ...0M NLFREN 13112018 1211 V201301 16 Circuit diagram 17 Pneumatic drawing NL FR EN 16 Schakelschema 16 Sch ma lectrique 16 Circuit diagram c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e...

Page 39: ...BT200 BT200M NLFREN 13112018 18 17 Pneumatic drawing NL FR EN 17 Pneumatisch schema 17 Sch ma pneumatique 17 Pneumatic drawing c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b...

Page 40: ...met inbegrip van deze betreffende het tijdstip van de verklaring der geldende veranderingen R pond aux normes g n rales caract ris es plus haut y compris celles dont la date correspond aux modificati...

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