Murphy Centurion C3-1 Installation And Operation Manual Download Page 1

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CE-05171N page 1 of 44

CE-05171N

Effective 05-13-05

Section 50

(00-02-0590)

CENTURION

Configurable Controller

Installation and

Operations Manual

Summary of Contents for Centurion C3-1

Page 1: ...CE 05171N page 1 of 44 CE 05171N Effective 05 13 05 Section 50 00 02 0590 CENTURION Configurable Controller Installation and Operations Manual T TM M TM ...

Page 2: ...Disconnect all power and be sure machine is inoperative before beginning installation Installation is to be done only by qualified technician Observe all Warnings and Cautions at each section in these instruc tions Device shall be wired in accordance with Class I Division 2 wiring methods This equipment is suitable for use in Class I Division 2 Groups B C and D hazardous Areas WARNING Explosion Ha...

Page 3: ... AND WIRING 11 5 1 Mounting the Centurion Controller 11 5 2 Mounting the Centurion C3 3 Display 11 5 3 Power Supply Wiring 11 Power 11 Centurion C3 1 I O Module 11 Centurion C3 2 Optional Expansion Module 11 5 4 Wiring the Centurion C3 3 Display 12 5 5 Wiring the Centurion C3 1 C3 2 13 14 6 0 USING C3 3 DISPLAY TO VIEW AND CONFIGURE THE CENTURION CONTROLLER SETTINGS 15 6 1 Features 15 6 1 1 Keypad...

Page 4: ...vigational Aids 37 6 4 1 Function Key 37 6 4 2 Help Key 37 7 0 COMMUNICATIONS 37 7 1 Communication Ports 37 Port 1 SERIAL 37 Port 2 SERIAL 37 Port 2 USB 38 Port 3 CAN 38 7 2 Downloading Configurations and Firmware Updates 38 7 2 1 Boot Loader 38 7 2 2 Downloading Configurations Via C3 3 Display 38 Special 35 Jump Code 38 7 2 3 Downloading Configurations Via MConfigPro Software 39 7 2 4 Pass Throug...

Page 5: ...u nication equipment including radio and satellite communications systems The heart of the Centurion system is the Main Input Output I O Module known as C3 1 which can be mounted on a standard DIN rail While it is designed to work with any Modbus Master compliant HMI Human Machine Interface or with no operator interface at all it is optimally configured and field configurable through MConfigPro po...

Page 6: ... high active low non incendive There is one screw terminal connector for each digital input Terminals 30 to 61 are DI terminals Green LEDs give visual indication of active input signal Thermocouple Inputs TC See 3 1 3 Analog Inputs AI See 3 1 2 Communications RS4232 485 USB CAN J1939 C3 1 Digital Outputs DO See 3 1 5 Magnetic Pickup MPU See 3 1 4 Digital Inputs DI See 3 1 1 Optional Analog Outputs...

Page 7: ...ouple Detection Drives terminal reading high max of scale Automatic Cold Junction Compensation is built in There are two screw terminal connectors for each thermocouple Terminals 1 to 16 are TC terminals where White or Yellow indicate positive inputs and Red indicates negative inputs An additional terminal connector is provided identified as SHD which isolates thermocouple shields This con nection...

Page 8: ...crew terminal connectors for each relay output and two screw terminal connectors for each FET and IGBT output Terminals 70 to 81 are for the four relay terminals Terminals 82 to 89 are for the four FET terminals Terminals 90 to 93 are for the two IGBT terminals Green LEDs give a visual indication of active output signal Warning A A h he ea at t s siin nk k iis s a at tt ta ac ch he ed d t to o t t...

Page 9: ...s added to the C3 1 at the factory inside the DIN enclosure While these terminals are present on all models the feature may not be installed 3 2 Input Output Types and Specifications for the Optional C3 2 Expansion Module to the Centurion C3 1 3 2 1 Analog Inputs AI N Nu um mb be er r o of f D De ev viic ce es s 8 8 Device Types Analog Input 4 to 20 mA or 0 to 5 V 12 bit hardware There is one scre...

Page 10: ...ld wires If ground ed thermocouples are used the shied terminal should not be connected 3 2 3 Analog Outputs AO N Nu um mb be er r o of f D De ev viic ce es s 4 4 Device Types Analog Output 4 to 20 mA or 0 5 V 16 bit hardware There are two screw terminal connectors for each analog output Terminals 137 to 144 are AO terminals 4 0 Hazardous Area Operation The Centurion approvals for CSA CLASS 1 DIVI...

Page 11: ...e mounting surface 5 3 Power Supply Wiring Power Centurion C3 1 I O Module Requirements 10 to 32 VDC 30W Max There are two screw terminal connectors for power hookup at terminals 62 and 63 labeled B and B respectively Centurion C3 2 Optional Expansion Module Requirements 10 to 32 VDC There are three screw terminal connectors for power hookup at terminals 134 to 136 labeled B B and B respectively 6...

Page 12: ...TTD 98055N page 12 of 44 5 4 Wiring the Centurion C3 3 Display ...

Page 13: ...TTD 98055N page 13 of 44 5 5 Wiring the Centurion C3 1 C3 2 ...

Page 14: ...TTD 98055N page 14 of 44 5 5 Wiring the Centurion C3 1 C3 2 continued ...

Page 15: ...pgradeable flash bootloader Communications LED active indication for each port RS232 485 Modbus Master RS232 485 USB 1 1 Compliant Port Download Configuration Monitoring Approvals Approvals for CSA CLASS 1 DIVISION 2 Groups B C and D are pending 6 6 1 1 1 1 K Ke ey yp pa ad d D De es sc cr riip pt tiio on n a an nd d N Na av viig ga at tiio on n The keypad for the C3 3 Display has 12 keys The foll...

Page 16: ...iin ng g S St ta at tu us s S Sc cr re ee en n Enter Function mode and display a dialog box with additional available functions Automatically can cels upon moving to the next mode or if no subsequent function is chosen within five seconds S Se et t U Up p S Sc cr re ee en n Enter Function mode and display a dialog box with additional available functions Automatically can cels upon moving to the ne...

Page 17: ...e user will not be allowed to increment the selected digit if it would result in exceeding range limits ARROW DOWN O Op pe er ra at tiin ng g S St ta at tu us s S Sc cr re ee en n Scroll down one line Automatically repeats if held down continuously until reaching the final line For history screens scrolls down one history i e Shutdown or Event S Se et t U Up p S Sc cr re ee en n Scroll down one li...

Page 18: ...ve the cursor to the next digit TEST O Op pe er ra at tiin ng g S St ta at tu us s S Sc cr re ee en n Enter test mode and start test timer This is not applicable in Shutdown mode S Se et t U Up p S Sc cr re ee en n No associated action E Ed diit t S Sc cr re ee en n No associated action TIMER 0 O Op pe er ra at tiin ng g S St ta at tu us s S Sc cr re ee en n Zero displayed timer Global Timers Stat...

Page 19: ... limits Values which can be positive or negative will have a sign to the left of the number To change the sign value simply move the cursor to the sign using the LEFT arrow key and toggle between and using the U and DOWN arrow keys If the range of the value will exceed range limits the sign may not be allowed to change In this case try reducing the numebr by decrementing the left most digit by one...

Page 20: ... MConfigPro software allows users to configure up to five screens with controller I O groupings Possible custom screen types that may have been configured as a default operating screen or which may be also displayed include a Custom Line by Line allows process data to be displayed in a list format with description and value b Custom Gage allows user to display four 4 most important pieces of data ...

Page 21: ...nowledged alarms will be preceded by a musical note character and acknowledged alarms will have a bar through the staff of the note Pressing ACK on this screen will acknowledge all active alarms This screen shows the alarm annunciation as it will appear on a status screen The alarm message s will overwrite the bottom line of the active screen area and then briefly clear once a second This will con...

Page 22: ... to display the mode hours state and active timer status 6 6 2 2 7 7 C Cu us st to om m P PI ID D S Sc cr re ee en n The user may choose to display any configured PID functions in this convenient format The control output will be displayed as a percentage of the range The bottom two lines are used to display the mode hours state and active timer status TM C C C Operating Status Screen 2 COMP OIL P...

Page 23: ...e Standard menus Valid Super User passwords can be in the range of 100 to 65535 The Super User password can not be the same as the Standard password Download Only password This Special 35 Jump Code allows access to a download menu and is set to a fixed value of 35 This allows a configuration to be downloaded in the event that the current passwords are lost or no initial configuration has been down...

Page 24: ...and it is the Centurion s default value TM C C C Digital Inputs Setup Screen 1 DIGITAL INPUTS DIGITAL INPUT 1 DIGITAL INPUT 2 DIGITAL INPUT 3 DIGITAL INPUT 4 DIGITAL INPUT 5 D_IN_01 N 0 ENTER EDIT MORE MENUS ___________________________________ ___________________________________ ___________________________________ Digital Inputs Setup Screen 2 TM C C C DIGITAL INPUTS DIGITAL INPUT 1 DIGITAL INPUT ...

Page 25: ...1 ENTER EDIT ESC EXIT THIS MENU ___________________________________ ___________________________________ TM C C C Analog Input 1 Setup Screen ___________________________________ ___________________________________ ___________________________________ ANALOG INPUT 1 SETUP MOVING AVERAGE SAMPLES RAW COUNT OFFSET RAW COUNT SPAN MINIMUM MAXIMUM 1 2 OR 4 1 ENTER ACCEPT ESC CANCEL Analog Output Setup Scre...

Page 26: ...etup Screen 1 ___________________________________ ANALOG OUTPUTS 1 SETUP RAW COUNT OFFSET RAW COUNT SPAN 00000 MINIMUM MAXIMUM ENTER ACCEPT ESC CANCEL ___________________________________ ___________________________________ _ TM C C C Thermocouple 1 Setup Screen THERMOCOUPLE 1 SETUP THERMOCOUPLE TYPE THERMOCOUPLE OFFSET J OR K J ENTER EDIT ESC EXIT THIS MENU ___________________________________ ____...

Page 27: ... No Flow The global delay used for delaying the triggering of a No Flow event This global no flow timer is enabled after B1 expires and begins timing after any of the no flow transi tion times configured in the digital input dialog expires f f Test Time given to allow for maintenance testing of end devices without triggering a fault or shutdown condition The timer initiates when switched to test m...

Page 28: ..._________________________________ ___________________________________ MAINTENANCE TIMER SETUP MAINTENANCE TIMER 1 MAINTENANCE TIMER 2 MAINTENANCE TIMER 3 MAINTENANCE TIMER 4 MAINTENANCE TIMER 5 CHANGE OIL ENTER SUBMENU MORE MENUS Maint_1 Setup Screen TM C C C ___________________________________ MAINTENANCE TIMER SETUP TIMER DURATION TIME REMAINING CHANGE OIL 00100 ENTER EDIT ESC EXIT THIS MENU ___...

Page 29: ...ol Output 1 PID 2 from Control Output 2 and so on If the configured output is a pulsed cycle the user may edit those behaviors by following the available steps a a Assign value to Increase Max On Time Set limit of maxi mum on time for Increase pulses b b Assign value to Increase Off Time Set fixed off time for Increase pulses c c Assign value to Increase Changeover On Time Set fixed on time for si...

Page 30: ...error 4 4 Over Ride Max Change Assign a maximum allowed change This represents the total amount of change allowed into or out of the ramp amount from the set point The maximum change value should be large enough to effect change 5 5 Set Point Assign the desired goal the target feedback base value 6 6 DeadBand Assign a value around the set point during which the PID will not calculate error 7 7 Min...

Page 31: ...g cold temperature offset values should only be adjusted by personnel with a full working knowledge of the Centurion in conjunction with calibrated reference equipment jj Core Cold Temp Offset Enter a non zero Value for Core Temperature Adjustment in tenths to adjust the temperature readings for all Thermocouple inputs on both the Main I O Module C3 1 Entering a non zero value will adjust the Cold...

Page 32: ...ly override the default behavior of the display It may be helpful to turn off a fault annunciation screen that prevents the view ing of information on operating status screens a a Com Fail Disable b b Set up T O Disable c c Config Fail disable Note that the reset history commands do not permanently switch to Yes when entered but instead toggle back to NO after sending the command to the controller...

Page 33: ...ation download through Communication Port 2 c c USB Config Download Selecting Yes initiates configura tion download through USB port d d Firmware Download Selecting Yes Initiates the download 6 6 3 3 1 18 8 D Diis sp plla ay y B Bo oa ar rd d S St ta at tu us s The user may view diagnostic information that reflects the operating conditions of the C3 3 Display only The Heater PWM refers to the LCD ...

Page 34: ...agnostico Digital Inputs Screen ___________________________________ DIGITAL INPUT STATUS X CLOSED O OPEN 1 X 0 0 X X X 0 0 8 9 0 0 0 X X X X X 16 17 0 0 0 0 0 0 0 0 24 25 0 0 0 0 0 0 0 0 32 MORE MENUS ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ TM C C C Diagnostic...

Page 35: ...______________ ___________________________________ P1 SW OVERRUNS TM C C C Diagnostic Thermocouples Screen ___________________________________ THERMOCOUPLE STATUS THERMOCOUPLE 1 TH 1 00000 THERMOCOUPLE 2 THERMOCOUPLE 3 THERMOCOUPLE 4 MORE MENUS ___________________________________ ___________________________________ THERMOCOUPLE 5 TM C C C Diagnostic Analog Outputs Status Screen 2 _________________...

Page 36: ...GISTER REG 40001 VAL 00000 ENTER EDIT MORE MENUS ___________________________________ ___________________________________ TM C C C Communication Status Screen 3 ___________________________________ COMMUNICATION STATUS MODBUS REGISTER REGISTER 40001 _ ENTER ACCEPT ESD CANCEL ___________________________________ ___________________________________ TM C C C Diagnostic PIDs Screen ______________________...

Page 37: ...t has been configured Protocol Modbus Slave Connection There are three 3 screw terminal connectors for RS485 These are identified as A B and SHD There are three 3 screw terminal connectors for RS232 These are identified as RX TX and DTR SHD is common for both ports Port 2 SERIAL Interface Refer to the Sequence of Operations to determine how the communication port has been configured INSERT DIAGRAM...

Page 38: ...nsmit configuration updates to C3 3 Display through Pass Through Communications will operate according to default state parameters for configuration transfers During boot loader mode the transfer rate is 9600 N 8 1 and assumes a serial communication port setting of RS485 or a USB connection Due to the Modbus strings of code the controller recognizes whether the bootloader is for a configuration or...

Page 39: ...iis sp plla ay y Firmware updates for the C3 3 Display require a USB con nection While boot loader mode for the display is not required for configuration downloads it is required for firmware updates The bootloader can be entered by menu selection if the USB cable is currently connected otherwise the C3 3 Display will reset and restart the current application firmware Optionally the bootloader can...

Page 40: ...e A super user could choose to also download the configuration from the super user menu on C3 3 Display A user who without access to the super user menu could activate the download through the Special Jump Code 35 This screen indicates that the controller is not responding to poll requests There are only two ways to exit this screen either by normal responses resuming or if the SETUP ENTER key is ...

Page 41: ...would need to enter 1000 and 1000 would be stored in the appropriate Modbus register From the C3 3 Display the value will be represented with a decimal in the fixed position For additional information please refer to the Centurion Configurable Controller Programming Manual 7 4 Features of Transferring Data in Modbus Note that text visible in the MConfigPro software and on the C3 3 Display is not s...

Page 42: ...ic c P Piic ck k U Up p Terminals 64 to 65 are for magnetic pick up M Ma ax xiim mu um m Maximum of engineering applied scale to the Offset and Span M Miin niim mu um m Minimum of engineering applied scale to the Offset and Span N No o F Fllo ow w Designed to protect against compressor or engine failures the controller monitors the cycle time of lubrication system cycles and if that cycle time fal...

Page 43: ...g the bootloader 9 2 Controller Accuracies and Tolerances Refer to the Centurion Configurable Controller Specification Sheet for a detailed breakdown of specifications 9 3 Restrictions on Numeric Values in Gage and PID Monitor Screens Due to a combination of the limited space and the spirit of the design objectives there are certain restrictions imposed upon the formatted size of numbers in C3 3 D...

Page 44: ...nsion I O Module Model C3 2 optional Display Module Model C3 3 optional The minimum system requirements C3 1 Main I O Module Display capable of Modbus communications The Murphy C3 3 Display Module is a highly integrated HMI for use with the C3 Series system and is recommended for most customers Some systems may require additional I O which is available on the C3 2 Expansion I O Module Only one C3 ...

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