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!

Caution

2. Check the cropping method for the  printed circuit board 

in advance.

2-1. Printed circuit board cropping shall be carried out by 

using a jig or an apparatus (Disc separator, router 
type separator, etc.) to prevent the mechanical 
stress that can occur to the board.

Level of stress on board

Board Separation Method

High

Hand Separation

Nipper Separation

Medium

(1) Board Separation Jig

Medium

(2) Disc Separator

Low

Recommended

Notes

Hand and nipper 
separation apply a high 
level of stress.
Use another method.

· Board handling

· Board bending direction

· Layout of capacitors

· Board handling

· Layout of slits

· Design of V groove

· Arrangement of blades

· Controlling blade life

Board handling

(3) Router Type Separator

Board Separation Apparatus

* When a board separation jig or disc separator is used, if the following precautions are not observed, a large board deflection stress will occur and the capacitors 

  may crack. Use router type separator if at all possible.

(1) Example of a suitable jig

[In the case of Single-side Mounting]
An outline of the board separation jig is shown as 
follows. Recommended example: Stress on the 
component mounting position can be minimized by 
holding the portion close to the jig, and bend in the 
direction towards the side where the capacitors 
are mounted. Not recommended example: The risk 
of cracks occurring in the capacitors increases due 
to large stress being applied to the component 
mounting position, if the portion away from the jig 
is held and bent in the direction opposite the side 
where the capacitors are mounted.

[Outline of Jig]

Load Point

Load Point

Board Cropping Jig

V-groove

Printed Circuit Board

Components

Components

Printed Circuit Board

Direction of Load

Direction of Load

Printed Circuit Board

Not Recommended

Recommended

[In the case of Double-sided Mounting]
Since components are mounted on both sides of the 
board, the risk of cracks occurring can not be 
avoided with the above method.
Therefore, implement the following measures to 
prevent stress from being applied to the 
components.

(Measures)

(1) Consider introducing a router type separator.

If it is difficult to introduce a router type separator, 
implement the following measures. (Refer to item 1. 
Mounting Position)

(2) Mount the components parallel to the board 

separation surface.

(3) When mounting components near the board 

separation point, add slits in the separation position 
near the component.

(4) Keep the mounting position of the components 

away from the board separation point.

Hand Separation

g

q

*

q

*

n

Continued from the preceding page.

Continued on the following page.

!

Note

• Please read rating and 

!

CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc.

• This catalog has only typical specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering.

Summary of Contents for GA2

Page 1: ... Board 7 Printed Circuit Board Cropping 8 Assembly 9 Die Bonding Wire Bonding Other 1 Under Operation of Equipment 2 Other Rating 1 Operating Temperature 2 Atmosphere Surroundings gaseous and liquid 3 Piezo electric Phenomenon Soldering and Mounting 1 PCB Design 1 Notice for Pattern Forms 2 Land Dimensions 3 Board Design 2 Adhesive Application 3 Adhesive Curing 4 Flux for Flow Soldering 5 Flow Sol...

Page 2: ...ature changes The following actions are recommended in order to ensure suitable capacitance values 1 Select a suitable capacitance for the operating temperature range 2 The capacitance may change within the rated temperature When you use a high dielectric constant type capacitor in a circuit that needs a tight narrow capacitance tolerance e g a time constant circuit please carefully consider the t...

Page 3: ...ltage Pulse Voltage E 0 E 0 E 0 E 0 4 Type of Applied Voltage and Self heating Temperature 1 Confirm the operating conditions to make sure that no large current is flowing into the capacitor due to the continuous application of an AC voltage or pulse voltage When a DC rated voltage product is used in an AC voltage circuit or a pulse voltage circuit the AC current or pulse current will flow into the c...

Page 4: ...undamental frequency may be included In such a case please contact Murata The excessive generation of heat may cause deterioration of the characteristics and reliability of the capacitor Absolutely do not perform measurements while the cooling fan is operating as an accurate measurement may not be performed The surface temperature of the capacitor 125 C or less including self heating The sine wave...

Page 5: ...200 Allowable Voltage Vp p 1000 Frequency kHz 1000 100 10 1 10 100 250 Allowable Voltage Vp p 1000 Frequency kHz 1000 100 10 1 10 100 500 Allowable Voltage Vp p 1000 U2J 7U char Rated Voltage DC250V to 2 200pF 4 700pF 4 700pF 10 000pF 10 000pF 22 000pF 22 000pF 47 000pF 47 000pF to 2 200pF 2 200pF 4 700pF 10 000pF 22 000pF 47 000pF to 1 000pF The sine wave frequency VS allowable voltage The surfac...

Page 6: ... 50 40 30 20 10 0 10 20 30 0 0 5 1 1 5 2 AC Voltage Vr m s 100 80 60 40 20 0 20 0 10 20 30 40 50 DC Voltage V Example of DC Voltage Characteristics Sample X7R R7 Characteristics 0 1μF Rated Voltage 50VDC Example of AC Voltage Characteristics Sample X7R R7 Characteristics 10μF Rated Voltage 6 3VDC Capacitance Change Capacitance Change 6 Capacitance Aging 1 The high dielectric constant type capacito...

Page 7: ...at 1 Mounting Position Locate chip horizontal to the direction in which stress acts It is effective to implement the following measures to reduce stress in separating the board It is best to implement all of the following three measures however implement as many measures as possible to reduce stress Component Direction Chip Mounting Close to Board Separation Point When a capacitor is mounted near ...

Page 8: ...of chip 5 To control mounting speed carefully because ZRB series is heavier than standard MLCC Board Guide Correct Suction Nozzle Board Support Pin Incorrect Deflection 2 Information before Mounting 1 Do not re use capacitors that were removed from the equipment 2 Confirm capacitance characteristics under actual applied voltage 3 Confirm the mechanical stress under actual process and equipment use 4 ...

Page 9: ...ing Soldering Preheating 220 C 200 C 190 C 170 C 170 C 150 C 150 C 130 C Time Temperature C Peak Temperature Pb Sn Solder Sn 37Pb Lead Free Solder Sn 3 0Ag 0 5Cu 3 When a capacitor is mounted at a temperature lower than the peak reflow temperature recommended by the solder manufacturer the following quality problems can occur Consider factors such as the placement of peripheral components and the r...

Page 10: ... Continued from the preceding page Continued on the following page 100 150μm NFM15 18 21 3D 31 100 200μm NFM41 Guideline of solder paste thickness 2 6 2 5 4 4 1 0 0 6 1 2 NFM21PS 2 0 2 5 3 9 1 0 0 6 0 8 NFM3DCC 3DPC NFM31PC 31KC NFM18PS 2 6 3 5 5 5 1 5 0 6 1 0 NFM41CC 41PC NFM15CC 15PC 2 2 1 0 0 4 0 6 1 2 NFM18CC 18PC 0 4 NFM21CC 21PC 1 4 2 6 0 6 0 8 0 6 1 9 0 8 0 4 0 1 1 2 1 2 0 05 2 0 0 85 1 85 ...

Page 11: ...ponents will decrease because a sudden temperature change causes deformation inside the components In order to prevent mechanical damage to the components preheating is required for both of the components and the PCB Preheating conditions are shown in table 2 It is required to keep the temperature differential between the solder and the components surface ΔT as low as possible 3 Excessively long s...

Page 12: ...spot heater to the component is too close cracks may occur due to thermal shock To prevent this problem follow the conditions shown in Table 4 2 2 In order to create an appropriate solder fillet shape it is recommended that hot air be applied at the angle shown in Figure 1 3 Optimum solder amount when re working with a soldering iron 3 1 If the solder amount is excessive the risk of cracking is hig...

Page 13: ...ounting on the printed circuit board 1 1 Avoid bending the printed circuit board by the pressure of a test probe etc The thrusting force of the test probe can flex the PCB resulting in cracked chips or open solder joints Provide support pins on the back side of the PCB to prevent warping or flexing Install support pins as close to the test probe as possible 1 2 Avoid vibration of the board by shock ...

Page 14: ...rs increases due to large stress being applied to the component mounting position if the portion away from the jig is held and bent in the direction opposite the side where the capacitors are mounted Outline of Jig Load Point Load Point Board Cropping Jig V groove Printed Circuit Board Components Components Printed Circuit Board Direction of Load Direction of Load Printed Circuit Board Not Recomme...

Page 15: ...ade Top Blade Bottom Blade Top Blade Bottom Blade Top Blade Bottom Blade Top Blade Printed Circuit Board V groove Recommended Not Recommended Top bottom Misalignment Left right Misalignment Front rear Misalignment 3 Example of Router Type Separator The router type separator performs cutting by a router rotating at a high speed Since the board does not bend in the cutting process stress on the boar...

Page 16: ...th support pins or a dedicated jig before insertion Support below the board so that the board does not bend When using support pins on the board periodically confirm that there is no difference in the height of each support pin 2 3 Attaching Removing Sockets and or Connectors Insertion and removal of sockets and connectors etc might cause the board to bend Please insure that the board does not warp...

Page 17: ...e Bonding of Capacitors 1 1 Use the following materials for the Brazing alloys Au Sn 80 20 300 to 320 C in N2 atmosphere 1 2 Mounting 1 Control the temperature of the substrate so it matches the temperature of the brazing alloy 2 Place the brazing alloy on the substrate and place the capacitor on the alloy Hold the capacitor and gently apply the load Be sure to complete the operation within 1 minu...

Page 18: ...e with equipment capable of creating a wave similar to a 50 60Hz sine wave 2 Voltage Applied Method The capacitor s lead or terminal should be firmly connected to the output of the withstanding voltage test equipment and then the voltage should be raised from near zero to the test voltage If the test voltage is applied directly to the capacitor without raising it from near zero it should be applied...

Page 19: ...ern Forms 1 1 Unlike leaded components chip components are susceptible to flexing stresses since they are mounted directly on the substrate They are also more sensitive to mechanical and thermal stresses than leaded components Excess solder fillet height can multiply these stresses and cause chip cracking When designing substrates take land patterns and dimensions into consideration to eliminate the...

Page 20: ...low soldering can only be used for products with a chip size from 1 6x0 8mm to 3 2x1 6mm Solder Resist a b c Chip Capacitor Land Continued from the preceding page Continued on the following page Chassis Solder ground Electrode Pattern Solder Resist Solder Resist Solder Resist Lead Wire Soldering Iron Lead Wire Solder Resist Pattern Forms Placing Close to Chassis Placing of Chip Components and Lead...

Page 21: ...o 0 5 0 4 to 0 6 0 6 to 0 8 0 7 to 0 9 1 0 to 1 2 1 2 1 2 1 0 to 1 4 2 2 to 2 5 1 8 to 2 0 1 9 to 2 1 2 0 to 2 4 2 8 to 3 4 3 0 to 3 5 4 0 to 4 6 4 0 to 4 6 0 15 to 0 2 0 20 to 0 25 0 2 to 0 3 0 4 to 0 5 0 6 to 0 8 0 12 to 0 18 0 2 to 0 3 0 25 to 0 35 0 25 to 0 35 0 35 to 0 45 0 4 to 0 5 0 6 to 0 7 0 7 to 0 8 0 6 to 0 7 0 6 0 6 to 0 8 0 6 to 0 8 0 8 to 1 0 0 9 to 1 2 1 0 to 1 3 1 0 to 1 2 1 2 to 1...

Page 22: ...anical stress from the PCB Recommended slit design is shown in the Table 1 6g0 8 2 0g1 25 3 2g1 6 3 2g2 5 4 5g2 0 4 5g3 2 5 7g2 8 5 7g5 0 1 0 to 2 0 1 0 to 2 0 1 0 to 2 8 1 0 to 2 8 1 0 to 4 0 1 0 to 4 0 3 2 to 3 7 4 1 to 4 6 3 6 to 4 1 4 8 to 5 3 4 4 to 4 9 6 6 to 7 1 LgW d e in mm Applicable to beyond Rated Voltage of 200VDC Land Solder Resist L W Chip Capacitor Slit d e Series Chip Dimension Co...

Page 23: ... less than 1mm per 1A 1mm A For example in case of 10A signal land pattern width should be 10mm or more 1mm A 10A 10mm 1 For large current design width of signal land pattern should be wider not less than 1mm per 1A 1mm A For example in case of 10A signal land pattern width should be 10mm or more 1mm A 10A 10mm Small diameter thru hole ø0 4 1 4 1 0 1 2 0 6 2 6 3 0 2 5 4 4 NFM31KC 1 10mm or more in...

Page 24: ...trength must not decrease when exposed to moisture during soldering 3 The adhesive must have good coatability and shape retention properties 4 The adhesive must have a long pot life 5 The curing time must be short 6 The adhesive must not be corrosive to the exterior of the capacitor or the board 7 The adhesive must have good insulation properties 8 The adhesive must not emit toxic gases or otherwi...

Page 25: ...x containing too high a percentage of halide may cause corrosion of the terminations unless there is sufficient cleaning Use flux with a halide content of 0 1 max 3 Strong acidic flux can corrode the capacitor and degrade its performance Please check the quality of capacitor after mounting 3 Adhesive Curing 1 Insufficient curing of the adhesive can cause chips to disconnect during flow soldering and ...

Page 26: ...A 2 1 2 pattern to be mounted and the mounting location Be sure to verify the effect on the actual device in advance Other Continued from the preceding page 0 7 31 2 2 0 3 2 2 120 11 of the thermal contraction of the resin during curing process The stress is affected by the amount of resin and curing contraction 2 0 1 5 2 5 30 20 2 The difference in the thermal expansion coefficient 25 2 0 1 0 0 1...

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