Munters CSI24 Instruction Manual Download Page 5

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QM1217r0

1.2 Parts (continued)

Unpacking the Equipment

Chapter 1

10'L. CSI24 Door Kit (continued)

CSI2410

Cat. No.

Qty.

Description

[6]

AC3441

Flat Joiner Plate, 12"L., GZ

[7]

AC3720

Pinion Gear for 1" Pipe, AL

[8]

AC3708

Housing Rack Pinion Gear, PL

[9]

AC3722

Pivoting Connector, Rack to Door, AL

[A]

KP1257

Clevis Pin, ¼

"D x 2"L., ZP

[B]

KP1105

Hairpin Cotter Pin, 0.59"D x 1.13"L., SS

[C]

KS2808

M8-1.0, INT-HX, Set Screw, KNRL-CUP, ZP

[D]

KS1064

⁄

”-16 x 2.25” Hex Bolt, ZP

[E]

KN1717

⁄

”-20 Hex Flange Nylock Nut, SS

[F]

KS1513

⁄

”-20 x 2.25” Carriage Bolt, ZP

[G]

KN1709

⁄

”-16 Nylock Nut, ZP

[H]

KS2282

#10-16 x ³⁄₄” HXWSR TEK Screw, SS

[J]

KS1402

#9-15 x 1½

” Seal Washer Polebarn Screw, ZP

[K]

KS2463

⁄

” x 1½

” Lag Screw, ZP

[L]

KS1080

⁄

”-16 x 1” Hex Bolt, ZP

[M]

KW3036

⁄

” Flat Washer, USS, ZP

[10]

AC3407

Inside Door Support, 24", GZ

[11]

AC3417

Outside Door Support, 24", GZ

[12]

AC3410

Rack Mounting Plate, GZ

[13]

AC3704

Guide Plate w/BRNZ Bushing, 1" Pipe, L, GZ

[A]

[B]

[C]

[D]

[E]

[F]

[G]

[H]

[J]

[K]

Summary of Contents for CSI24

Page 1: ... Series CSI24 Continuous Sidewall Inlet Models CSI24100SF CSI2410SF CSI24100CF CSI2410CF HORIZON CSI24 Continuous Sidewall Inlet Flush Mount CSI24 Continuous Sidwall Inlet Straight Rack Room Side View CSI24 Continuous Sidwall Inlet Straight Rack Outside Hallway Side View ...

Page 2: ...y Please read all instructions carefully before beginning installation Warranty For Warranty claims information see the Warranty Claims and Return Policy form QM1021 available from the Munters Corporation office at 1 800 227 2376 or by e mail at aghort info munters com Conditions and Limitations Products and Systems involved in a warranty claim under the Warranty Claims and Return Policy shall hav...

Page 3: ...List 4 6 2 Installation Instructions 7 2 1 Framing 7 2 2 Foam Seal 8 2 3 Door Assembly 9 2 4 Left Door Assembly 9 2 5 Middle Door Assembly 12 2 6 Right Door Assembly 14 2 7 Door Installation 17 2 8 Drive Frame Installation 22 2 9 Actuator Installation 26 2 10 Drive Pipe Preperation 26 2 11 Drive Pipe Installation 27 3 Maintenance 33 ...

Page 4: ...old separately For example For a system that is 450 L with Offset Mount and Straight Racks operated by 3 Actuators the customer would receive the following 4 CSI24100SF 5 CSI2410SF 3 AC2872 and 3 Actuators actuator sold separately Catalog Number Definition 1 2 Parts List CSI 24 100 S F Mounting Type O Offset F Flush Style of Rack S Straight C Curved Length of Kit 100 100 ft 10 10 ft Height of Door...

Page 5: ...r Pin 0 59 D x 1 13 L SS C KS2808 2 M8 1 0 INT HX Set Screw KNRL CUP ZP D KS1064 2 3 8 16 x 2 25 Hex Bolt ZP E KN1717 6 1 4 20 Hex Flange Nylock Nut SS F KS1513 6 1 4 20 x 2 25 Carriage Bolt ZP G KN1709 2 3 8 16 Nylock Nut ZP H KS2282 64 10 16 x HXWSR TEK Screw SS J KS1402 64 9 15 x 1 Seal Washer Polebarn Screw ZP K KS2463 2 1 4 x 1 Lag Screw ZP L KS1080 2 3 8 16 x 1 Hex Bolt ZP M KW3036 6 3 8 Fla...

Page 6: ...ar PL 9 AC3720 1 Pinion Gear for 1 Pipe AL 12 AC3710 2 Rack Mounting Plate GZ 13 AC3704 1 Guide Plate w BRNZ Bushing 1 Pipe L GZ 15 AC3484 2 Door End Trim 24 L CSI24 GZ 16 AC3706 1 Straight Coupling Actuator to 1 Pipe 3 5 to CL GZ A KP1257 1 Clevis Pin D x 2 L ZP B KP1105 1 Hairpin Cotter Pin 0 59 D x 1 13 L SS C KS2808 2 M8 1 0 INT HX Set Screw KNRL CUP ZP D KS1064 3 3 8 16 x 2 25 Hex Bolt ZP E K...

Page 7: ...ize See Chart A If installing 2 or more sections of CSI24 doors be sure to leave 24 minimum between each framed opening See Figure 1A Use Treated 2x6 s for the Framing Door Length 4 22 2x6 Treated Figure 1B HALLWAY SIDE Wall Material 10 0 O C 2x4 Treated Step 1B On the hallway side of the framing install a treated 2x4 18 from the end framing and then every 10 0 O C down the length of the framing w...

Page 8: ...on the End Framing the top of the P should be flush with the inside edge of the framing and should run from the inside edge of the Top Framing to the bottom of the Foam Seal on the next frame member See Figure 2A and 2B Step 3 Continue attaching the P Shaped Foam Seal until there is Foam Seal attached to 3 sides of each Framed Opening Once the Foam Seal is completely attached go back and permanent...

Page 9: ...alling them to the framed openings See Figure 3 If the run is only 20 L then there is only the Left Door and the Right Door Figure 3 View from Hallway Hinge Side TEK Screw H TEK Screw H location for Left End Door Door Edge Trim 2 Figure 4 Do not use this hole at this time 2 3 Door Assembly Step 5 Slide Door Edge Trim 2 onto the bottom edge of the CSI24 Door 1 and secure it with 14 TEK Screws H thr...

Page 10: ...ach side of the door to the left pair of holes in the Door Edge Trim using 2 TEK Screws H per Plate See Figure 6 Then attach an Outside Door Support 11 24 at the right end of the CSI24 Door on the room side so that half of the Support is on the Door and the other half of the Support hangs off the end See Figure 6 Figure 6 Rack Mounting Plate 12 Left Pair of Holes TEK Screw H CSI24 Door with Hinge ...

Page 11: ...g 2 Carriage Bolts F and Nylock Nuts E with the Nuts on the Pivoting Connector See Figure 8 Nylock Nut E Rack Mounting Plate 12 Figure 8 Carriage Bolt F Pivoting Connector 9 Step 8 Drill a hole through the CSI24 Door using the Square Holes in the Rack Mounting Plate 12 as a guide See Figure 7 Make sure the holes go through the holes on one side of the door through the holes on the other side Also ...

Page 12: ...nge 1 Door Edge Trim 2 Do not use this hole at this time Do not use this hole at this time Step 11 Attach a Rack Mounting Plate 12 on each side of the door to the left pair of holes in the Door Edge Trim using 2 TEK Screws H per Plate See Figure 10 Then attach an Outside Door Support 11 24 at the right end of the CSI24 Door on the room side so that half of the Support is on the Door and the other ...

Page 13: ...sing 2 Carriage Bolts F and Nylock Nuts E with the Nuts on the Pivoting Connector See Figure 12 Figure 12 Step 12 Drill a hole through the CSI24 Door using the Square Holes in the Rack Mounting Plate 12 as a guide See Figure 11 Make sure the holes go through the holes on one side of the door through the holes on the other side Also drill a hole through the 2 holes in the Outside Door Support 11 Se...

Page 14: ...les in the middle area of the Door Edge Trim and the right most hole See Figure 13 Figure 13 2 6 Right Door Assembly TEK Screw H CSI24 Door with Hinge 1 Door Edge Trim 2 TEK Screw H location for Right End Door Do not use this hole at this time Step 15 Slide a Door End Trim 15 over the Left Door and secure in place with 8 TEK Screws H See Figure 14 Figure 14 TEK Screw H Door End Trim 15 CSI24 Door ...

Page 15: ...TEK Screws H per Plate See Figure 6 Figure 15 Rack Mounting Plate 12 Left Pair of Holes TEK Screw H Right Pair of Holes CSI24 Door with Hinge Step 17 Drill a hole through the CSI24 Door using the Square Holes in the Rack Mounting Plate 12 as a guide See Figure 11 Make sure the holes go through the holes on one side of the door through the holes on the other side Figure 16 Rack Mounting Plate 12 Ho...

Page 16: ...oting Connector 9 to the Pair of holes in each Rack Mounting Plate on Hinge Side using 2 Carriage Bolts F and Nylock Nuts E with the Nuts on the Pivoting Connector See Figure 17 Figure 17 Nylock Nut E Rack Mounting Plate 12 Carriage Bolt F Pivoting Connector 9 Pivoting Connector 9 CSI24 Door with Hinge ...

Page 17: ... in place with the Top Edge of the CSI24 Door Hinge aligned with chalk line and the End of the Door overlapping the End Framing by 2 and attach Left CSI24 Door to Framing using Polebarn Screws J The first screw should be 2 from the end and space the rest of the screws 4 apart See Figure 18 CSI24 Door Figure 18 Polebarn Screw J Left CSI24 Door Hinge Door Hinge Framing Polebarn Screw J 2 Polebarn Sc...

Page 18: ...oor and attach to framing using Polebarn Screws J spaced 4 apart See Figure 19 Figure 19 Polebarn Screw J Bead of Caulk Left CSI24 Door Middle CSI24 Door Hinge Outside Door Support Step 21 Secure Outside Door Support from Left Door to Middle Door using 1 TEK Screws H Then using the round hole and square hole as a guide drill 2 holes through Middle Door See Figure 20 Make sure the drill bit goes th...

Page 19: ...1 Carriage Bolt F Holes in Bracket Left CSI24 Door Middle CSI24 Door Bead of Caulk Nut E Step 23 Repeat Steps 20 21 and 22 for the remainder of the Middle Doors in the row until you just have the Right CSI24 Door to install Step 24 When the Right CSI24 Door is installed tight against the last Middle Door it should overlap the right End Framing by 2 If needed the left end of the Right CSI24 Door ma...

Page 20: ...sing Polebarn Screws J spaced 4 apart See Figure 23 Figure 23 Polebarn Screw J Bead of Caulk Left CSI24 Door Middle CSI24 Door Outside Door Support Right CSI24 Door Hinge Step 26 Secure Outside Door Support from Middle Door to Right Door using 1 TEK Screws H Then using the round hole and square hole as a guide drill 2 holes through Middle Door See Figure 24 Make sure the drill bit goes through str...

Page 21: ...and Outside Door Supports See Figure 25 Apply a bead of caulk to the joint between doors at the hinge and the top of the doors Middle CSI24 Door Figure 26 V Notch in Joiner Plate Joint Between Doors Flat Joiner Plate 6 Step 28 On the bottom of the doors at the joint between each pair of doors attach a Flat Joiner Plate 6 with 6 TEK Screws H Make sure the V Notch in the Joiner Plate is aligned with...

Page 22: ...on August 2022 22 QM1217r0 Installation Instructions Chapter 2 Step 29 Attach Actuator to actuator framing using 4 Lag Screws L See Figure 27 2 8 Actuator Installation Figure 27 Lag Screws L Framing 9 Actuator Framing 2 ...

Page 23: ...raming Guide Plate 13 Lag Screw K 4 Step 31 For the 126 L Drive Pipe 3 that will be at the actuator end slide the Straight Coupling 16 over the large end of the pipe so that the 2 holes are over the pipe Then using these holes as a guide drill 2 pilot holes through the pipe and then drill 2 dia holes through the pipe See Figure 29 2 9 Drive Pipe Preparation Swedged End of Pipe Straight Coupling 16...

Page 24: ...helpful to mark each pipe as it is drilled so that when they are installed the pipes that are pre drilled together will be installed together Figure 30 126 L Drive Pipe 3 126 L Drive Pipe 3 Step 33 Install 2 Set Screws C in each Pinion Gear 7 See Figure 31A Slide 1 Pinion Gear with Set Screws onto the first pre drilled Drive Pipe 3 See Figure 31B Each Pinion Gear will eventually line up with each ...

Page 25: ...ear with Set Screws Figure 33 Step 35 For next Drive Pipe 3 slide 1 Pinion Gear onto Pipe then slide the swedged end of the Drive Pipe through the next Bronze Bushing in Guide Plate 13 Then slide the opposite end onto the swedged end of the previous pipe If needed slide the Pinion Gear past the joint in the pipes to align with the Pivoting Connector Align the pre drilled holes and secure pipes tog...

Page 26: ...wedged end of the previous pipe If needed slide one of the Pinion Gears past the joint in the pipes to align with the Pivoting Connector Align the pre drilled holes and secure pipes together using Bolt D and Nut G See Figure 34 Cut excess Drive Pipe 3 past the last Pinion Gear Bolt D Last Drive Pipe 3 with Pinion Gears Nut G Drive Pipe 3 Figure 35 Step 37 Slide the Straight Coupling 17 over the en...

Page 27: ...ews with a Pivoting Connector on the Door below the Drive Pipe See Figure 37 Pinion Gear with Set Screws Pivoting Connectors Figure 36 Step 38 Align the hole in the Straight Coupling on Drive Pipe with the hole in the Saft of Actuator and secure with 1 Bolts D and Nuts G See Figure 36 Bolt D Nut G Shaft of Actuator Straight Coupling ...

Page 28: ...art is away from door and insert end of Straight Rack 5 with no teeth into Retainer Gear Assembly and slide it in until the teeth on the Straight Rack 5 engage the Pinion Gear Rotate the Straight Rack towards the bottom of the door and fasten the end of the Straight Rack 5 to the Pivoting Connector 9 using Clevis Pin A and Hairpin Cotter B See Figure 39 If Curved Racks were purchased See Figure 40...

Page 29: ...Curved Rack from the Pivoting Connector slide the Rack out of the Plastic Retainer to be able to rotate the Pinion Gear slightly to be able to access both Set Screws Then slide the Rack back into the Plastic Retainer and reconnect it to the Pivoting Connector See Figure 41 Pinion Gear 7 with Set Screws Black Plastic Retainer 8 Step 43 Before operating the system use Tubes of Grease provided to lig...

Page 30: ...HT CURVED RACKS Carefully clean dust from racks and frame so that racks open and close doors freely A brush or cloth should be used DOORS Clean any dust or feathers from doors using a brush 3 CHECK FASTENERS For safety all fasteners should be inspected 1 month after initial operation and yearly thereafter Tighten any loose connections 4 INSPECT INLET CONTROL With power disconnected inspect all ele...

Page 31: ...31 Munters Corporation August 2022 QM1217r0 This page left blank intentionally ...

Page 32: ...5 Italy Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Japan Munters K K Phone 81 3 5970 0021 Korea Munters Korea Co Ltd Phone 82 2 761 8701 Mexico Munters Mexico Phone 52 818 262 54 00 Russia Munters AB Phone 7 812 448 5740 Singapore Munters Pte Ltd Phone 65 744 6828 South Africa and Sub Sahara Countries Munters Pty Ltd Phone 27 11 997 2000 Spain Munters Spain S A Phone 34 91 640 09 02 Swe...

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