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QP TRASH PUMPS — IMPELLER REPLACEMENT KIT INSTRUCTIONS 

 —

 

REV. #0 (03/17/09) 

— PAGE 1 OF 2

 QP2TE, QP2TH and QP2TZ Trash Pumps

 

Impeller Replacement Kit

The following instructions are intended to assist the user in the removal of the old style impeller and installing a new 
easily removable impeller. Please read all assembly instructions before installing the kit.

PARTS

Verify that all parts are accounted for. See Table 1.

WORK SAFELY!

Only a 

qualifi ed service technician

 with proper training 

should perform this installation. Follow all shop safety rules 
when performing this installation.

OLD STYLE IMPELLER REMOVAL

Place the pump on level secure surface that is free of 

1. 

dirt and debris. 

Remove drain cover (Figure 

2. 

A

). Set drain cover aside 

in a safe place.

Using a 3/8 ratchet with a 12 mm socket (Figure 

3. 

B

), 

remove the impeller bolt from the engine shaft. 

Discard

 

the impeller bolt

.  It will not be used again.

Attached to the impeller bolt (Figure 

4. 

C

) are two 

impeller washers. Discard the 

smaller impeller

 

lock

 

washer

; it will not be used again. 

Retain the larger

 

impeller fl at washer

.

Impeller Kit Parts

Table 1. 

Item

Qty.

Part No.

Description

Remarks

1

1

1890040031ASSY

KIT, IMPELLER

(QP2TH and QP2TE)

INCLUDES ITEMS 

3 THRU 7

2

1

2258040031ASSY

KIT, IMPELLER

(QP2TZ)

INCLUDES ITEMS 

3 THRU 7

3

1

1889040031

IMPELLER

QP2TE/QP2TH 

3

1

2258040031

IMPELLER

QP2TZ

4

1

0191190544

BOLT

5

1

0458220080

WASHER, LOCK

6

1

0482200180

O-RING

7

1

0520030310

KEY, SHAFT

Using a can of Chemsearch™ (Figure 

5. 

D

) or equivalent, 

a moly-lubricant, spray the area around the shaft key. 

To break loose the impeller, drill two 7/32-inch holes 

6. 

into the impeller as shown in Figure 

D

. Next, use a 

1/4-inch tap on the pre-drilled holes. 

Insert a 1/4 bolt (Figure 

7. 

D

) into each side of a steering 

wheel type puller. Align the two bolts on the puller 
with the pre-tapped holes and tighten. Insert a 70 MM 
bolt into the center opening of the puller. Using a 12 
MM socket, turn the bolt clockwise until the impeller 
breaks free.

Remove the 

8. 

impeller and shaft key

. They will not be 

used again.

NEW STYLE IMPELLER INSTALLATION

Install new impeller and shaft key onto the engine shaft 

1. 

as shown in Figure 

E

.

Place new o-ring into impeller groove as shown in 

2. 

Figure 

F

.

Using new impeller bolt, place new impeller lock washer 

3. 

onto the bolt as shown in Figure 

G

. Next, place the large 

impeller fl at washer onto the impeller bolt.

Insert impeller bolt along with associated hardware 

4. 

(Figure 

G

) into engine shaft. Tighten impeller bolt to 

22 ft-lb (30 N·m).

Reinstall drain cover (Figure 

5. 

H

) back onto pump casing. 

Turn locking knobs clockwise to secure drain cover.

NEW STYLE IMPELLER REMOVAL

Using a 3/8 ratchet with a 12 mm socket remove the 

1. 

impeller bolt, lock washer and fl at washer from the 
engine shaft. Retain these items.

Insert a M12 bolt (70 mm) into the engine shaft hole. 

2. 

Using a ratchet, tighten bolt.

Continue to turn the ratchet in a clockwise direction, 

3. 

notice as the bolt turns the impeller will begin to slide 
off the engine shaft. Remove impeller.

REQUIRED TOOLS

3/8" Ratchet

 

12 MM Socket

 

Drill Motor

 

7/32-Inch Drill Bit

 

Chemsearch™ (Rust Lubricant)

 

1/4-Inch Tap

 

Summary of Contents for QP2TZ

Page 1: ...TS MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL QP2TZ TRASH PUMP HATZ 1B20 DIESEL ENGINE Re...

Page 2: ...PAGE 2 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PROPOSITION 65 WARNING...

Page 3: ...QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PAGE 3 NOTES...

Page 4: ...formation 13 Pump Components 14 Basic Engine 15 Inspection Engine 16 Setup 17 Operation 18 19 Maintenance Pump 20 21 Maintenance Engine 22 24 Storage 25 Troubleshooting Engine 26 Troubleshooting Engin...

Page 5: ...iew Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for...

Page 6: ...y messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which...

Page 7: ...e department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode T...

Page 8: ...Y WARNING NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any pers...

Page 9: ...heriskofadangerousconcentration of combustible gases If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the...

Page 10: ...ts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and...

Page 11: ...2 0 in 50 mm Discharge Size 2 0 in 50 mm Maximum Pumping Capacity 198 gallons minute 750 liters minute Max Solids Diameter 0 75 in 19 1 mm Max Head 95 ft 29 0 m Max Lift 25 ft 7 62 m Max Pressure 41 1...

Page 12: ...gine Displacement 14 8 in3 243 liters Idle Speed 1 000 R P M Fuel Type EN 590 DIN 51601 BS 2869 A1 A2 ASTM D 975 1D 2D Lube Oil Capacity 0 95 quarts 0 9 liters Engine Oil Type CCMC D4 D5 PD or API CD...

Page 13: ...suction and discharge ports on the QP2TZ trash pump use a 2 inch diameter opening which allows the pump to pump at a rate of approximately 199 gallons minute gpm or 750 liters minute lpm Trash or self...

Page 14: ...Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect a flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked U...

Page 15: ...SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufac turer s Engine manual for operating and servicing information 1 Fuel F...

Page 16: ...k from the engine oil filler hole See Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown o...

Page 17: ...through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal 1 Place pump as near to...

Page 18: ...understood CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter STOPPINGTHE ENGINE Normal Shutdown 1 Move the engine speed lever to...

Page 19: ...e is stopped This prevents backflow and allows for faster priming when the engine is restarted NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level MAINTENANCE PUMP CAUTION D...

Page 20: ...PAGE 20 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 MAINTENANCE PUMP Figure 10 Pump Vacuum Tester...

Page 21: ...ten If Necessary X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace...

Page 22: ...explosion DAILY 1 Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the sprin...

Page 23: ...m forming Wipe any oil or dirt that may have accumulated on the engine HATZ DIESEL scs DIESEL HATZ 1B20 Remove the drain plug from the pump and drain out any water left in the housing Remove the pump...

Page 24: ...ne oil too thick Refill engine crankcase with correct type of oil for winter environment Defective battery Replace battery Engine fires but stops soon as starter is switched off Fuel filter blocked Re...

Page 25: ...ean strainer Suction hose damaged Replace or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump is located too high above water line Move pump close...

Page 26: ...guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Colum...

Page 27: ...T MECHANICAL SEAL O RINGS 1 2258040031ASSY IMPELLER ASSY 2 0631211159 FLOODING CAP W O RING 1 01535302 CAP FUEL TANK 1 01635210 FUEL FILTER FUEL TANK 1 01548800 ROPE RECOIL STARTER 3 50426000 ELEMENT...

Page 28: ...PAGE 28 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PUMP ASSEMBLY 57 SEAL KIT 58...

Page 29: ...ING CASING 1 19 2257214010P002 BASE SS400 1 20 0481310550 O RING NIPPLE 2 21 0482200180 O RING MECHANICAL SEAL SLEEVE 2 22 22572140200014 ENGINE BASE SS400 1 23 0631211159 FLOODING CAP PF1 1 2 W O RIN...

Page 30: ...PAGE 30 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PUMP ASSEMBLY 57 SEAL KIT 58...

Page 31: ...BBER M10 8 44 0205490100 NUT PUMP M10 2 45 0451290100 SPRING WASHER PUMP M10 2 46 0401650080 WASHER ENGINE M8 4 47 0457290080 SPRING WASHER VOLUTE CASING M8 2 48 0451290080 SPRING WASHER DRAIN COVER S...

Page 32: ...PAGE 32 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 ENGINE SERVICE PARTS HATZ DIESEL scs DIESEL HATZ 1 2 3 4 5...

Page 33: ...UAL REV 2 08 14 14 PAGE 33 ENGINE SERVICE PARTS NO PART NO PART NAME QTY REMARKS 1 01535302 CAP FUEL TANK 1 2 01635210 FUEL FILTER FUEL TANK 1 3 01548800 ROPE RECOIL STARTER 1 4 50426000 ELEMENT AIR F...

Page 34: ...ducts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions...

Page 35: ...QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PAGE 35 NOTES...

Page 36: ...nc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Mul...

Page 37: ...search Figure 5 D or equivalent a moly lubricant spray the area around the shaft key To break loose the impeller drill two 7 32 inch holes 6 into the impeller as shown in Figure D Next use a 1 4 inch...

Page 38: ...MOVE DRAIN COVER LOCKING KNOB 4 LOOSEN A F H D EXISTING IMPELLER DISCARD EXISTING SHAFT KEY P N 0482200180 DISCARD E NEW IMPELLER P N 1889040031 QP2TE QP2TH INSTALL USE CHEMSEARCH A MOLY LUBRICANT FRE...

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