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PAGE 8 — QP2TZ TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #2 (08/14/14) 

SAFETY INFORMATION

  CAUTION

 

„

NEVER lubricate components or attempt service on a 

running machine.

 

„

NEVER block or restrict flow from discharge hose. 

Remove kinks from discharge line before starting pump. 

Operation with a blocked discharge line can cause water 

inside pump to overheat.

  NOTICE

 

„

ALWAYS fi ll the pump casing with water before starting 

the engine. Failure to maintain water inside the pump 

housing will cause severe damage to the pump and 

mechanical seal.

 

„

In winter drain water from pump housing to prevent 

freezing.

 

„

NEVER start the pump with the clean-out cover removed. 

The rotating impeller inside the pump can cut or sever 

objects caught in it. Before starting the pump, check that 

the clean-out cover is securely fastened.

 

„

ALWAYS keep the machine in proper running condition.

 

„

ALWAYS ensure pump is on level ground before use.

 

„

Fix damage to machine and replace any broken parts 

immediately.

 

„

ALWAYS store equipment properly when it is not being 

used. Equipment should be stored in a clean, dry location 

out of the reach of children and unauthorized personnel.

ENGINE SAFETY

  WARNING

 

„

NEVER operate the engine with heat shields or 

guards removed.

 

„

DO NOT remove the engine oil drain plug 

while the engine is hot. Hot oil will gush 

out of the oil tank and severely scald any 

persons in the general area of the pump.

  CAUTION

 

„

NEVER touch the hot exhaust manifold, 

muffl er or cylinder. Allow these parts to cool 

before servicing equipment.

  NOTICE

 

„

NEVER run engine without an air fi lter or with a dirty air 

fi lter. Severe engine damage may occur. Service air fi lter 

frequently to prevent engine malfunction.

 

„

NEVER tamper with the factory settings 

of the engine or engine governor. Damage 

to the engine or equipment can result 

if operating in speed ranges above the 

maximum allowable.

FUEL SAFETY

  DANGER

 

„

DO NOT add fuel to equipment if it is placed inside truck 

bed with plastic liner. Possibility exists of explosion or 

fi re due to static electricity.

 

„

DO NOT start the engine near spilled fuel or combustible 

fl uids. Fuel is extremely fl ammable and its vapors can 

cause an explosion if ignited. 

 

„

ALWAYS refuel in a well-ventilated area, away from 

sparks and open fl ames. 

 

„

ALWAYS use extreme caution when working with 

fl ammable liquids. 

 

„

DO NOT fi ll the fuel tank while the engine is running 

or hot.

 

„

DO NOT overfi ll tank, since spilled fuel could ignite if it 

comes into contact with hot engine parts or sparks from 

the ignition system. 

Summary of Contents for QP2TZ

Page 1: ...TS MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL QP2TZ TRASH PUMP HATZ 1B20 DIESEL ENGINE Re...

Page 2: ...PAGE 2 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PROPOSITION 65 WARNING...

Page 3: ...QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PAGE 3 NOTES...

Page 4: ...formation 13 Pump Components 14 Basic Engine 15 Inspection Engine 16 Setup 17 Operation 18 19 Maintenance Pump 20 21 Maintenance Engine 22 24 Storage 25 Troubleshooting Engine 26 Troubleshooting Engin...

Page 5: ...iew Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for...

Page 6: ...y messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which...

Page 7: ...e department This information will be invaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode T...

Page 8: ...Y WARNING NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any pers...

Page 9: ...heriskofadangerousconcentration of combustible gases If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the...

Page 10: ...ts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and...

Page 11: ...2 0 in 50 mm Discharge Size 2 0 in 50 mm Maximum Pumping Capacity 198 gallons minute 750 liters minute Max Solids Diameter 0 75 in 19 1 mm Max Head 95 ft 29 0 m Max Lift 25 ft 7 62 m Max Pressure 41 1...

Page 12: ...gine Displacement 14 8 in3 243 liters Idle Speed 1 000 R P M Fuel Type EN 590 DIN 51601 BS 2869 A1 A2 ASTM D 975 1D 2D Lube Oil Capacity 0 95 quarts 0 9 liters Engine Oil Type CCMC D4 D5 PD or API CD...

Page 13: ...suction and discharge ports on the QP2TZ trash pump use a 2 inch diameter opening which allows the pump to pump at a rate of approximately 199 gallons minute gpm or 750 liters minute lpm Trash or self...

Page 14: ...Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect a flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked U...

Page 15: ...SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufac turer s Engine manual for operating and servicing information 1 Fuel F...

Page 16: ...k from the engine oil filler hole See Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown o...

Page 17: ...through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal 1 Place pump as near to...

Page 18: ...understood CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter STOPPINGTHE ENGINE Normal Shutdown 1 Move the engine speed lever to...

Page 19: ...e is stopped This prevents backflow and allows for faster priming when the engine is restarted NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level MAINTENANCE PUMP CAUTION D...

Page 20: ...PAGE 20 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 MAINTENANCE PUMP Figure 10 Pump Vacuum Tester...

Page 21: ...ten If Necessary X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace...

Page 22: ...explosion DAILY 1 Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the sprin...

Page 23: ...m forming Wipe any oil or dirt that may have accumulated on the engine HATZ DIESEL scs DIESEL HATZ 1B20 Remove the drain plug from the pump and drain out any water left in the housing Remove the pump...

Page 24: ...ne oil too thick Refill engine crankcase with correct type of oil for winter environment Defective battery Replace battery Engine fires but stops soon as starter is switched off Fuel filter blocked Re...

Page 25: ...ean strainer Suction hose damaged Replace or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump is located too high above water line Move pump close...

Page 26: ...guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Colum...

Page 27: ...T MECHANICAL SEAL O RINGS 1 2258040031ASSY IMPELLER ASSY 2 0631211159 FLOODING CAP W O RING 1 01535302 CAP FUEL TANK 1 01635210 FUEL FILTER FUEL TANK 1 01548800 ROPE RECOIL STARTER 3 50426000 ELEMENT...

Page 28: ...PAGE 28 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PUMP ASSEMBLY 57 SEAL KIT 58...

Page 29: ...ING CASING 1 19 2257214010P002 BASE SS400 1 20 0481310550 O RING NIPPLE 2 21 0482200180 O RING MECHANICAL SEAL SLEEVE 2 22 22572140200014 ENGINE BASE SS400 1 23 0631211159 FLOODING CAP PF1 1 2 W O RIN...

Page 30: ...PAGE 30 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PUMP ASSEMBLY 57 SEAL KIT 58...

Page 31: ...BBER M10 8 44 0205490100 NUT PUMP M10 2 45 0451290100 SPRING WASHER PUMP M10 2 46 0401650080 WASHER ENGINE M8 4 47 0457290080 SPRING WASHER VOLUTE CASING M8 2 48 0451290080 SPRING WASHER DRAIN COVER S...

Page 32: ...PAGE 32 QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 ENGINE SERVICE PARTS HATZ DIESEL scs DIESEL HATZ 1 2 3 4 5...

Page 33: ...UAL REV 2 08 14 14 PAGE 33 ENGINE SERVICE PARTS NO PART NO PART NAME QTY REMARKS 1 01535302 CAP FUEL TANK 1 2 01635210 FUEL FILTER FUEL TANK 1 3 01548800 ROPE RECOIL STARTER 1 4 50426000 ELEMENT AIR F...

Page 34: ...ducts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions...

Page 35: ...QP2TZTRASH PUMP OPERATION AND PARTS MANUAL REV 2 08 14 14 PAGE 35 NOTES...

Page 36: ...nc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Mul...

Page 37: ...search Figure 5 D or equivalent a moly lubricant spray the area around the shaft key To break loose the impeller drill two 7 32 inch holes 6 into the impeller as shown in Figure D Next use a 1 4 inch...

Page 38: ...MOVE DRAIN COVER LOCKING KNOB 4 LOOSEN A F H D EXISTING IMPELLER DISCARD EXISTING SHAFT KEY P N 0482200180 DISCARD E NEW IMPELLER P N 1889040031 QP2TE QP2TH INSTALL USE CHEMSEARCH A MOLY LUBRICANT FRE...

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