MULTIQUIP Power WHISPERWATT DCA70USI2 Operation And Parts Manual Download | Manualshive

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page 60 — DCa70USI2 60 hz generaTor • operaTIon anD parTS manUal — rev. #0 (06/28/11)

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Summary of Contents for Power WHISPERWATT DCA70USI2

Page 1: ...PANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com Whisperwatt Series MODEL dca70USI2 60hz generator isuzu BJ4JJ1 XYGD 02 DIESEL ENGINE PARTS LIST NO M2870400304C Revision 0 06 28 11 ...

Page 2: ...page 2 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 proposition 65 warning Diesel engine exhaust and some of ...

Page 3: ...ay open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Multiquip To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www nhtsa dot gov or write to Administrator NHT...

Page 4: ...ter AC Voltmeter Gauges 27 Output Terminal Panel Connections 28 29 Inspection Setup 30 33 Generator Start Up Procedure 34 35 Generator Shut Down Procedures 36 Maintenance 37 39 Trailer Maintenance 40 43 Trailer Wiring Diagram 44 Generator Wiring Diagram 45 Engine Wiring Diagram 46 Troubleshooting Generator 47 Troubleshooting Diagnostic Lamp 48 Explanation Of Code In Remarks Column 50 Suggested Spa...

Page 5: ...site View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 ...

Page 6: ... safety messages specifically address the level of exposure to the operator and are preceded by one of four words Danger WarnIng CaUTIon or noTICe SaFeTY SYmBolS Danger Indicates a hazardous situation which if not avoided WIll result in DeaTh or SerIoUS InJUrY WarnIng Indicates a hazardous situation which if not avoided CoUlD result in DeaTh or SerIoUS InJUrY CaUTIon Indicates a hazardous situatio...

Page 7: ...not recommended by MQ Power for this equipment Damage to the equipment and or injury to user may result alWaYS know the location of the nearest fire extinguisher alWaYS know the location of the nearest first aid kit alWaYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be i...

Page 8: ...tion never tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less than 40 of the rated output it will not...

Page 9: ...operating condition alWaYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating alWaYS inspect the hitch and coupling for wear never tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inﬂated t...

Page 10: ...pplicable laws and electrical codes Failure to do so could result in electrical shock or burn causing serious injury or even death power Cord Cable Safety Danger never let power cords or cables lay in water never stand in water while AC power from the generator is being transferred to a load never use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the in...

Page 11: ...tery in a well ventilated environmenttoavoidtheriskofadangerousconcentration of combustible gasses If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to...

Page 12: ...771 lbs 1 710 kg Weight Fuel 4 553 lbs 2 065 kg Maximum Lifting Capacity 14 050 lbs 6 370 kg Table 2 Engine Specifications Model ISUZU BJ 4JJ1XYGD 02 Tier 3 Type 4 cycle water cooled direct injection turbo charged air to air intercooled No of Cylinders 4 cylinders Bore x Stroke 3 76 in x 4 13 in 95 4 mm x 105 mm Displacement 183 cu in 3 000 cc Rated Output 87 4 HP 1800 RPM Starting Electric Coolan...

Page 13: ...age 13 Dimensions Figure 1 Dimensions Table 3 Dimensions Reference Letter Dimension in mm Reference Letter Dimension in mm A 30 10 in 790 mm F 105 1 in 2 670 mm B 30 20 in 766 mm G 68 30 in 1 735 mm C 30 20 in 766 mm H 37 40 in 950 mm D 30 20 in 766 mm E 30 20 in 766 mm ...

Page 14: ...page 14 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 Installation Figure 2 Typical Generator Grounding Application ...

Page 15: ...isolate vibration of the generator when it is running The generator must set at least 6 inches above the floor or grade level in accordance to NFPA 110 Chapter 5 4 1 DO NOT remove the metal skids on the bottom of the generator They are to resist damage to the bottom of the generator and to maintain alignment CAUTION Pay close attention to ventilation when operating the generator inside tunnels and...

Page 16: ...from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configuration of the open delta to the series connection of B to C This has the effec...

Page 17: ...Figure 3 Major Components Table 4 Generator Major Components ITEM NO DESCRIPTION 1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assembly 5 Output Terminal Assembly 6 Battery Assembly 7 Fuel Tank Assembly 8 Generator Control Panel Assembly 9 Engine Operating Panel Assembly ...

Page 18: ...e AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 5 ACVoltmeter Indicates the output voltage present at the U V and W Output Terminal Lugs 6 AC Ammeter Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase selector switch 7 Frequency Meter Indicates the output frequency in he...

Page 19: ...DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 page 19 Notes ...

Page 20: ...6 28 11 ENGINE OPERATING PANEL Figure 5 Engine Operating Panel OFF W U V OFF W U V W U V DECREASE INCREASE 1000 2000 3000 0 R P M AUTO MANUAL OFF RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO 20001Q 3 4 5 6 7 11 9 8 12 2 1 10 ...

Page 21: ...erator During cranking cycle the ECU will attempt to crank the engine for 10 seconds before disengaging If the engine does not engage start by the third attempt the engine will be shutdown by the engine controller s Over Crank Protection mode If the engine engages at a speed RPM s that is not safe the controller will shutdown the engine by initializing the Over Speed Protection mode Also the engin...

Page 22: ...enerator Lift up on the cover to gain access to receptacles and terminal lugs NOTICE Terminal legs O and Ground are considered bonded grounds OutputTerminal Familiarization The Output Terminal Panel Figure 6 is provided with the following Three 120 240V output receptacles 50 amp Three Circuit Breakers 50 amps Two 120V GFCI receptacles 20 amp Two GFCI Circuit Breakers 20 amps Five Output Terminal L...

Page 23: ...69 receptacles Figure 8 provided on the output terminal panel These receptacles can only be accessed when the voltage selector switch is placed in the single phase 240 120 position Figure 8 120 240V Twist Lock Auxiliary Receptacles Each auxiliary receptacle is protected by a 50 amp circuit breaker These breakers are located directly above the GFCI receptacles Remember the load output current on al...

Page 24: ...ut terminals from overload a 3 pole 175A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine Figure 11 Connecting Loads Over Current Relay An over current relay Figure 12 is connected to the main circuit breaker In the event of an overload both the circuit breaker and the over current relay may trip If the circuit breaker can n...

Page 25: ...r Factor By Load Type of Load Power Factor Single phase induction motors 0 4 0 75 Electric heaters incandescent lamps 1 0 Fluorescent lamps mercury lamps 0 4 0 9 Electronic devices communication equipment 1 0 Common power tools 0 8 Three Phase Load When calculating the power requirements for 3 phase power use the following equation Aninadequatesizeconnectingcablewhichcannotcarrythe required load c...

Page 26: ...Ø Line Line 208V 220V 240V 416V 440V 480V 1Ø Line Neutral 120V 127V 139V 240V 254V 277V Voltage Selector Switch Single Phase 240 120V Position 1Ø Line Neutral Line Line 120V Line Neutral N A N A 240V Line Line N A N A Generator Amperage Table 8 shows the maximum amps the generator can provide DO NOT exceed the maximum amps as listed GFCI Receptacle Load Capability The load capability of the GFCI r...

Page 27: ...tch Figure 14 Voltage Selector Switch 240 139V 3Ø Position AC Voltmeter Gauge Reading Place the ACVoltmeter Change Over Switch Figure 15 in theW U position and observe the phase to phase voltage reading between the W and U terminals as indicated on the ACVoltmeter Gauge Figure 16 NOTICE For 3Ø 208V 1Ø 120V place the Voltage Selector Switch in the 3 Phase 240 139 position Figure 15 AC Voltmeter Cha...

Page 28: ...tch 3Ø 240 139V Position 2 Connect the load wires to the UVWO terminals as shown in Figure Figure 20 Figure 20 UVWO Terminal Lugs 3Ø 240 139V Connections 3 Turn the voltage regulator knob Figure 21 clockwise to increase voltage output turn counterclockwise to decrease voltage output Use voltage regulator adjustment knob whenever fine tuning of the output voltage is required Figure 21 Voltage Regul...

Page 29: ...ge regulator adjustment knob whenever fine tuning of the output voltage is required 1Ø 240 120V UVWOTerminal Output Voltages 1 Place the voltage selector switch in the 1Ø 240 120 position as shown in Figure 26 Figure 26 Voltage Selector Switch 1Ø 240 120V Position 2 Connect the load wires to the UVWO terminals as shown in Figure 27 Figure 27 UVWO Terminal Lugs 1Ø 240 120V Connections 3 Turn the vo...

Page 30: ...ith the specified amount of oil as outlined in the ISUZU Engine Owner s Manual Oil should be warm before draining Other types of motor oils may be substituted if they meet the following requirements API Service Classification CC SC API Service Classification CC SD API Service Classification CC SE API Service Classification CC SF Table 11 Recommended Motor Oil Fuel Check Refilling the Fuel System T...

Page 31: ...WAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank NOTICE ONLY use 2 diesel fuel when refueling 2 Open cabinet doors on the right side of the generator from generator control panel position Remove fuel cap and fill tank Figure 31 Figure 31 Fueling the Generator 3 NEVER overfill fuel tank It is important to r...

Page 32: ...burns Table 12 Coolant Capacity Engine and Radiator 3 57gal 13 5 liters Reserve Tank 2 quarts 1 9 liters Table 13 Anti Freeze OperatingTemperatures Vol Anti Freeze Freezing Point Boiling Point C F C F 50 37 34 108 226 NOTICE When the antifreeze is mixed with water the antifreeze mixing ratio must be less than 50 Cleaningthe Radiator The engine may overheat if the radiator fins become overloaded wi...

Page 33: ...FIRST and reconnect negative terminal LAST When connecting battery do the following 1 NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position ALWAYS make sure that the MPEC Control Switch is in the OFF RESET position when connecting the battery 2 Place a small amount of battery terminal treatment compound around both battery terminals...

Page 34: ...ventilation when operating Direct exhaust away from nearby personnel WARNING NEVERmanuallystarttheenginewiththemain GFCIor auxiliary circuit breakers in the ON closed position INCORRECT CORRECT Starting 1 Place the voltage selector switch in the desired voltage position Figure 38 Figure 38 Voltage Selector Switch Starting Manual 1 Place the engine speed switch Figure 39 in the LOW down position Fi...

Page 35: ... 46 to increase or decrease the desired voltage Figure 46 Voltage Adjust Control Knob 9 The ammeter Figure 47 will indicate zero amps with no load applied When a load is applied the ammeter will indicate the amount of current that the load is drawing from the generator Figure 47 Ammeter No Load 10 The engine oil pressure gauge Figure 48 will indicate the oil pressure of the engine Under normal ope...

Page 36: ... F 110 C overspeed approximately 15 The alarm lamps on the ECU illuminate to signify the reason for the shutdown NOTICE Before inspecting generator check that the Auto Manual switch is in the OFF RESET position and place all circuit breakers in the OFF position Allow sufficient time for adequate cooling When ready to restart complete all steps in the Generator Startup Procedure section of this man...

Page 37: ...Check all Hoses and Clamps 4 X Clean Inside of Fuel Tank X Generator Measure Insulation Resistance Over 3M ohms X Check Rotor Rear Support Bearing X Maintenance General Inspection Prior to each use the generator should be cleaned and inspected for deficiencies Check for loose missing or damaged nuts bolts or other fasteners Also check for fuel oil and coolant leaks Use Table 14 as a general mainte...

Page 38: ...posits or debris that have accumulated inside the fuel tank Figure 57 Fuel Tank Cleaning FuelTank Inspection In addition to cleaning the fuel tank the following components should be inspected for wear Rubber Suspension look for signs of wear or deformity due to contact with oil Replace the rubber suspension if necessary Fuel Hoses inspect nylon and rubber hoses for signs of wear deterioration and ...

Page 39: ...nufacturer Close radiator cap tightly Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiator core with any objects such as a screwdriver WARNING Allow engine to cool when flushing out radiator Flushing the radiator while hot could cause serious burns from water or steam Radiator Cleaning The radiator Figure 58 should be sprayed...

Page 40: ... device with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The wheel...

Page 41: ...surge brakes Figure 59 should not require any special attention with the exception of routine maintenance such as shoe and lining replacement Brake lines should be periodically checked for cracks kinks or blockage Figure 59 Hydraulic Brake Components Actuator Hydraulic surge braking requires the installation of an actuator at the tongue of the trailer Remember the surge or push of the trailer towa...

Page 42: ...ith great force and cause serious eye or bodily injury Table 16 Tire WearTroubleshooting Wear Pattern Cause Solution Center Wear Over inflation Adjust pressure to particular load per tire manufacturer Edge Wear Under inflation Adjust pressure to particular load per tire manufacturer Side Wear Loss of camber or overloading Make sure load does not exceed axle rating Align wheels Toe Wear Incorrect t...

Page 43: ... hand 2 Torque all lug nuts in sequence see Figure 61 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 18 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically Table 18 TireTorque Requirements Wheel Size First Pass FT LBS Second Pass FT LBS Third Pass FT LBS 12 20 25 35 40 50 65 13 20 25 35 40 5...

Page 44: ...page 44 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 Trailer Wiring Diagram Figure 62 Trailer Towing Vehicle Wiring Diagram ...

Page 45: ...DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 page 45 Generator Wiring Diagram Figure 63 Generator Wiring Diagram ...

Page 46: ...page 46 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 Engine Wiring Diagram Figure 64 Engine Wiring Diagram ...

Page 47: ...DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 page 47 controller Wiring Diagram Figure 65 Engine Controller ...

Page 48: ...eter Is wiring connection loose Check wiring and repair Is AVR defective Replace if necessary Defective Rotating Rectifier Check and replace Defective Exciter Field Check for approximately 17 3 ohms across J K on CN1 Low Voltage Output Is engine speed correct Turn engine throttle lever to High Is wiring connections loose Check wiring and repair Defective AVR Replace if necessary High Voltage Outpu...

Page 49: ...mly lit when the MPEC Control Switch is placed in the MANUAL position 2 If engine trouble occurs the diagnostic lamp will be brightly lit as long as the control switch is left in the manual position 3 The diagnostic lamp will indicate that an engine malfunction has occurred NOTICE For a complete understanding of error codes and troubleshooting procedures refer to the enclosed engine instruction ma...

Page 50: ...s not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QtY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry ge...

Page 51: ...R HOSE UPPER 1 M2310502404 RADIATOR HOSE UPPER SHORT 1 M2310502303 RADIATOR HOSE LOWER 1 8121468300 SENSOR WATER TEMP ENGINE SIDE 1 8971256001 SWITCH WARNING OVERHEAT ENGINE SIDE 1 8980274560 SENSOR OIL PRESSURE ENGINE SIDE 1 1096300850 GASKET SENSOR OIL PRESSURE ENGINE SIDE 1 0601870440 CIRCUIT BREAKER 1P 20 AMP 1 0601870441 CIRCUIT BREAKER 2P 50 AMP 1 0601806644 FUSE 30 AMP 1 0601806640 FUSE 65 ...

Page 52: ...page 52 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 GENERATOR ASSY ...

Page 53: ...6512000 WASHER FLAT 6 1 13 0071906309 BEARING 1 2 0010310020 HEX HEAD BOLT 8 3 0042510000 WASHER LOCK 8 4 B5130000303 STATOR ASSY 1 4 1 0845041904 GROMMET 2 5 B3137000803 FIELD ASSY EXCITER 1 6 0016008060 HEX HEAD CAP SCREW 4 7 0042508000 WASHER LOCK 4 8 B3153000513 END BRACKET 1 9 0017108035 HEX HEAD BOLT 6 10 B3153400504 PACKING 1 11 B3153400404 COVER BEARING 1 12 0017106016 HEX HEAD BOLT 3 13 0...

Page 54: ...page 54 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 control box ASSY ...

Page 55: ... PARTS 1 14 0016906016 HEX HEAD BOLT 4 15 0601802218 HOLDER FUSE 1 15A 0601806671 FUSE 15A 3 16 0027103016 MACHINE SCREW 1 17 LY20DC12V RELAY 2 REPLACES P N 0601827656 17A PTF08A BASE 2 REPLACES P N 0601823109 17B PYCAT CLIP 4 REPLACES P N 0601824400 18 0027104020 MACHINE SCREW 4 19 0601815153 TERMINAL 1 20 0027104016 MACHINE SCREW 2 21 8121468300 SENSOR INLET AIR TEMP 1 REPLACES P N 0603210240 22...

Page 56: ...page 56 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 control box ASSY ...

Page 57: ...6 HEX HEAD BOLT 4 47 M2213602504 SWITCH COVER 1 48 0016906016 HEX HEAD BOLT 6 49 M2213602604 SWITCH COVER 1 49 1 0228800175 SEAL RUBBER 1 49 2 0228800150 SEAL RUBBER 1 49 3 0317700180 SEAL RUBBER 1 50 0016906016 HEX HEAD BOLT 4 51 0016906016 HEX HEAD BOLT 12 51A 0040506000 TOOTHED WASHER 1 52 M2223001003 CONTROL PANEL 1 53 0601807641 FREQUENCY METER 45 65Hz 240V 1 54 0601808987 AC AMMETER 0 150A 3...

Page 58: ...page 58 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 control box ASSY ...

Page 59: ...E SPEED 1 72 M1224100104 STOPPER 1 73 0027105010 MACHINE SCREW 2 74 0027105010 MACHINE SCREW 4 75 M9220100004 SET SCREW 2 76 0080200007 SNAP RING 2 77 0602122272 UNIT OIL PRESSURE 1 78 M9200100004 ADAPTER 1 79 0602120465 PICK UP TACHOMETER 1 80 M2357202104 FUSE HOLDER UNIT 1 80A 0601806644 FUSE 30A 1 81 0601806640 FUSE 65A 1 82 M2246702304 WIRE HARNESS GENERATOR 1 83 M2357201702 WIRE HARNESS ENGIN...

Page 60: ...page 60 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 ENGINE AND RADIATOR ASSY ...

Page 61: ...7 HOSE BAND 4 15 M2923200124 INTER COOLER 1 16 0132004000 PLUG 3 8 1 17 0010510020 HEX HEAD BOLT 8 17A 0040010000 WASHER LOCK 8 17B 0041210000 WASHER FLAT 8 18 M2310502103 INTER COOLER HOSE 1 19 M2310503203 INTER COOLER HOSE 1 20 M2310400203 INTER COOLER PIPE 1 21 M2310501703 INTER COOLER HOSE 1 22 0605515208 HOSE BAND 3 23 0605515205 HOSE BAND 1 24 0605515207 HOSE BAND 3 25 0605515237 HOSE BAND 1...

Page 62: ...page 62 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 ENGINE AND RADIATOR ASSY continued ...

Page 63: ...603306590 CONNECTOR 1 S N 8801631 AND ABOVE 55 0603300285 LOCKNUT 1 S N 8801630 AND BELOW 55 0603300285 LOCKNUT 1 S N 8801631 AND ABOVE 56 0605511395 VALVE 1 S N 8801630 AND BELOW 56 0605511395 VALVE 1 S N 8801631 AND ABOVE 57 0603306395 HOSE JOINT 1 S N 8801630 AND BELOW 57 0603306395 HOSE JOINT 1 S N 8801631 AND ABOVE 58 0602021070 CAP 1 S N 8801630 AND BELOW 58 0602021070 CAP 1 S N 8801631 AND ...

Page 64: ...0 06 28 11 OUTPUT TERMINAL ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED ...

Page 65: ...004 SUPPORTER CABLE OUTLET COVER 1 17 0016906020 HEX HEAD BOLT 6 18 0601815194 TERMINAL 1 19 0027104016 MACHINE SCREW 2 20 0603306775 BLIND PLUG 2 21 0027104016 MACHINE SCREW 4 22 0601870440 CIRCUIT BREAKER 1P 20A 2 23 0601870441 CIRCUIT BREAKER 2P 50A 3 24 M1260700504 BREAKER FITTING COVER 1 24 1 0222100100 CUSHION RUBBER 2 25 0016906020 HEX HEAD BOLT 2 26 0601812598 RECEPTACLE GF530EM 125V 20Ax2...

Page 66: ...page 66 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 BATTERY ASSY ...

Page 67: ...RKS 1 0602220199 BATTERY 1 2 M9310500014 BATTERY SHEET 1 3 M9103000304 BATTERY BAND 1 4 0602220920 BATTERY BOLT SET 2 5 M2346900504 BATTERY CABLE 1 6 M2346900604 BATTERY CABLE 1 7 CABLE 1 MAKE LOCALLY 8 0017112025 HEX HEAD BOLT 1 8A 0040512000 TOOTHED WASHER 1 9 0016908025 HEX HEAD BOLT 1 9A 0040508000 TOOTHED WASHER 1 ...

Page 68: ...page 68 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 Muffler Assy ...

Page 69: ...ARKS 1 M2330101103 MUFFLER 1 2 0017112030 HEX HEAD BOLT 4 3 M2333001403 EXHAUST PIPE 1 4 M2333200404 GASKET 1 5 0017110040 HEX HEAD BOLT 4 6 M2333200304 GASKET 1 7 0017110035 HEX HEAD BOLT 4 8 M2333001303 EXHAUST PIPE 1 9 0017110050 HEX HEAD BOLT 4 10 8943690210 GASKET 1 REPLAC ES P N 0602320101 11 0039308000 U BOLT 6 ...

Page 70: ...page 70 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 FUEL TANK ASSY ...

Page 71: ...4 8980139861 FUEL FILTER MAIN 1 REPLACES P N 0602042426 14A 8981430410 ELEMENT FUEL FILTER MAIN 1 REPLACES P N 0602042515 15 8980758551 FUEL FILTER PRE 1 REPLACES P N 0602042405 15A 8980742880 ELEMENT FUEL FILTER 1 REPLACES P N 0602042516 16 8973834270 JOINT PIPE 1 REPLACES P N 0602042661 17 1096750951 JOINT BOLT 4 REPLACES P N 0602042621 18 1096300860 PACKING 8 REPLACES P N 0602042641 19 00171080...

Page 72: ...page 72 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 ENCLOSURE 1 ASSY ...

Page 73: ...X HEAD BOLT 14 18 M2310200402 INTER COOLER BRACKET 1 18A M2493600104 ACOUSTIC SHEET 1 19 0601851777 GROMMET 1 20 0016906020 HEX HEAD BOLT 14 21 M2310303204 FAN SHROUD 1 S N 8801475 AND BELOW 21 M2310303204 FAN SHROUD 1 S N 8801476 AND ABOVE 22 M2310303304 FAN SHROUD 1 23 M2310303404 FAN SHROUD 1 24 0016908020 HEX HEAD BOLT 9 25 0016906016 HEX HEAD BOLT 4 26 M2310302104 FAN GUARD 1 S N 8801475 AND ...

Page 74: ...page 74 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 ENCLOSURE ASSY 1 continued ...

Page 75: ...BOLT 12 41 M2463200503 DUCT 1 41A M2493502704 ACOUSTIC SHEET 1 42 0016908020 HEX HEAD BOLT 10 43 M2463400103 DUCT COVER 1 44 0016908020 HEX HEAD BOLT 6 45 M2423203004 OVER COVER FRONT FRAME 1 45A M2493104404 ACOUSTIC SHEET 1 46 0019208020 HEX HEAD BOLT 38 47 0019210025 HEX HEAD BOLT 8 48 M3310600004 COVER RADIATOR CAP 1 49 0019208020 HEX HEAD BOLT 4 50 M2483100404 COVER EHAUST PIPE 1 51 0016908020...

Page 76: ...page 76 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 ENCLOSURE 2 ASSY ...

Page 77: ...0004 WASHER 2 15 0019208020 HEX HEAD BOLT 3 16 M2453201802 SPLASHER PANEL 1 16A M2493405204 ACOUSTIC SHEET 1 17 0019108065 HEX HEAD BOLT 4 17A 0042308000 WASHER LOCK 4 17B 0042408000 WASHER FLAT 4 18 0016910025 HEX HEAD BOLT 2 19 M2453002703 SIDE DOOR 1 19A M2493409104 ACOUSTIC SHEET 1 20 M2453002603 SIDE DOOR 1 20A M2493409304 ACOUSTIC SHEET 1 21 M2453001903 SIDE DOOR 1 21A M2493405304 ACOUSTIC S...

Page 78: ...page 78 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 RUBBER SEALS ASSY ...

Page 79: ...L RUBBER 4 5 0228901165 SEAL RUBBER 1 6 0228900770 SEAL RUBBER 8 7 0228901105 SEAL RUBBER 3 8 0228900535 SEAL RUBBER 1 9 0228900475 SEAL RUBBER 1 10 0228100530 SEAL RUBBER 1 11 0228100870 SEAL RUBBER 1 12 0228101240 SEAL RUBBER 3 13 0228100800 SEAL RUBBER 1 14 0228100635 SEAL RUBBER 2 15 0228800525 SEAL RUBBER 1 16 0228800790 SEAL RUBBER 1 17 0228800475 SEAL RUBBER 1 18 0228100325 SEAL RUBBER 2 19...

Page 80: ...page 80 DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 NAMEPLATE AND DECALS ASSY ...

Page 81: ...000010 21 M9510100004 DECAL CAUTION HOT PARTS 1 M91010000 22 M9510100304 DECAL ENVIRONMENTAL WARNING 1 M91010030 23 M9510100403 DECAL CAUTION 1 M91010040 24 M9520000004 DECAL GROUND 1 M92000000 25 M9520000104 DECAL AMMETER CHANGE OVER SWITCH 1 M92000010 26 M9520000204 DECAL VOLTMETER CHANGE OVER SWITCH 1 M92000020 27 M9520000504 DECAL START CONTACT 1 M92000050 28 M9520000904 DECAL DIAGNOSTIC SWITC...

Page 82: ... products g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense Credit on returned parts will be issued 9 at dealer net price at time of the original purch...

Page 83: ...DCA70USI2 60 hz Generator operation and parts manual rev 0 06 28 11 page 83 notes ...

Page 84: ...23 Fax 0161 339 3226 Canada Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of th...

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