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MAYCO C30HDGA CONCRETE PUMP • OPERATION MANUAL — REV. #1 (09/09/19) — PAGE 57
TROUBLESHOOTING
Table 6. Troubleshooting (Diesel Engine)
Symptom
Possible Problem
Solution
Engine will not start or start is delayed,
although engine can be turned over.
No Fuel reaching injection pump?
Add fuel. Check entire fuel system.
Defective fuel pump?
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Faulty fuel supply line?
Replace or repair fuel line.
Compression too low?
Check piston, cylinder and valves. Adjust
or repair per engine repair manual.
Fuel pump not working correctly?
Repair or replace fuel pump.
Oil pressure too low?
Check engine oil pressure.
Low starting temperature limit exceeded? Comply with cold starting instructions
and proper oil viscosity.
Defective battery?
Charge or replace battery.
Air or water mixed in fuel system?
Check carefully for loosened fuel line
coupling, loose cap nut, etc.
At low temperatures engine will not start.
Engine oil too thick?
Refill engine crankcase with correct type
of oil for winter environment.
Defective battery?
Replace battery.
Engine fires but stops soon as starter is
switched off.
Fuel filter blocked?
Replace fuel filter.
Fuel supply blocked?
Check the entire fuel system.
Defective fuel pump?
Replace fuel pump.
Engine stops by itself during normal
operation.
Fuel tank empty?
Add fuel.
Fuel filter blocked?
Replace fuel filter.
Defective fuel pump?
Replace fuel pump.
Mechanical oil pressure shutdown sensor
stops the engine due to low oil?
Add oil. Replace low oil shutdown sensor
if necessary.
Low engine power, output and speed.
Fuel tank empty?
Replace fuel filter.
Fuel filter clogged?
Replace fuel filter.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Leaks at pipe unions?
Check threaded pipe unions tape and
tighten unions a required.
Engine oil level too full?
Correct engine oil level.
Injection pump wear?
Use No. 2-D diesel fuel only. Check
the fuel injection pump element and
delivery valve assembly and replace as
necessary.