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page 10 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12) 

safety infOrMatiOn

TransporTing saFeTy

  CauTion

 

Before lifting, make sure that light tower parts are not 

damaged and screws are not loosened or lost.

 

alWays

 make sure crane or lifting device has been 

properly secured to lifting hook of the equipment.

 

never

 lift the equipment while engine is running.

 

Remove

 

fan power cord from junction box before towing.

 

Make sure tower (mast) is in the stowed position and the 

GB2000 is removed from the mast before lifting.

 

alWays 

Make  sure  rear  mast  lock  is  secure  before 

lifting.

 

Use adequate lifting cable (wire or rope) of suffi cient 

strength.

 

Use one point suspension hook and lift straight upwards.

STOWED

POSITION

REMOVE

FAN

POWER

CORD

REMOVE

GB2000

BEFORE

TRANSPORTING

MAST

LOCK

LIGHT TOWER

LIFTING BALE

FORKLIFT

POCKETS

 

If lifting through pockets, make sure forks of forklift are 

inserted in pockets as far as possible before lifting.

 

Place 

chock blocks

 underneath wheel to prevent 

rolling

  

while parked.

 

Place 

support blocks

 underneath the trailer’s bumper 

to prevent 

tipping

 while parked.

 

Use the trailer’s swivel jack to adjust the trailer height to 

a level position while parked.

 

never

 allow any person or animal to stand underneath 

the equipment while lifting.

 

do noT

 lift equipment to unnecessary heights.

loading and Tie-down on Flatbed Truck

NOTICE

 

Before loading light tower to fl atbed truck, disconnect all 

connectors and tie-wrap the cables against the T-bar to 

prevent damage to the cables and connectors.

 

Remove and stow the GB2000 in a safe place where it 

will not get damaged before loading the light tower onto 

a fl atbed truck, towing, or shipping via a container. 

 

When loading onto fl atbed truck, make sure that front 

jackstand of light tower is retracted and in the horizontal 

position so that the foot does not make contact with the 

deck fl oor.

 

Make sure that the two side (left and right) and two rear 

jackstands are in the vertical postion, slightly extended, 

so that each foot makes contact with the deck fl oor.

 

Straps and chains should be routed through the transport 

tie-down  points  located  beneath  each  corner  of  the 

cabinet to allow even application of force to the front 

and rear of the machine.

 

do noT

 secure the unit by running a strap or chain over 

the tongue of the light tower. This may cause severe 

damage to the unit.

TRANSPORT

TIE-DOWN

POINT (4)

FRONT JACKSTAND

RETRACTED

TONGUE

SIDE

JACK

STAND (2)

REAR

JACK

STAND (2)

Summary of Contents for Globug GB2000

Page 1: ...nual THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com Globug MODEL GB2000 Light Tower Mount type balloon lig...

Page 2: ...page 2 gb2000 balloon light operation and parts manual rev 3 08 30 12 proposition 65 warning Diesel engine exhaust and some of...

Page 3: ...900119 and Above 19 Type 1 Setup S N G1900118 and Below 20 22 Type 2 Setup S N G1900119 and Above 23 27 Lamp Lighting Options 28 33 Operation 34 35 Maintenance 36 38 Wiring Diagram 39 Explanation Of C...

Page 4: ...View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify fo...

Page 5: ...sages specifically address the level of exposure to the operator and are preceded by one of four words danger Warning CauTion or noTiCe saFeTy symbols danger Indicates a hazardous situation which if n...

Page 6: ...pplications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become...

Page 7: ...ract mast while unit is operating never use the light tower mast as a crane do noT lift anything with the mast alWays lower the light tower when not in use or if high winds or electrical storms are ex...

Page 8: ...e governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable never tip the engine to extreme angles during lifting as it may cause oil to gravitate...

Page 9: ...re mechanically sound and in good operating condition alWays shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer g...

Page 10: ...jack to adjust the trailer height to a level position while parked never allow any person or animal to stand underneath the equipment while lifting do noT lift equipment to unnecessary heights loadin...

Page 11: ...h Backfeed to a utility system can cause electrocution and or property damage never connect the generator to a building s electrical system without a transfer switch or other approved device All insta...

Page 12: ...in a well ventilated environmenttoavoidtheriskofadangerousconcentration of combustible gasses If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothin...

Page 13: ...odel GB2000 Lamp Type 1000 W Metal Halide X2 Number of Bulbs 2 Current 8 2 A Voltage 238 268 V Lumens 220 000 lm Fan Current 0 87 A Voltage 115 V Dimensions Storage 12 2 x 12 2 x 39 in 310 x 310 x 990...

Page 14: ...dimensions Table 2 Dimensions Reference Letter Dimension in mm Reference Letter Dimension in mm A 13 25 337 E 3 12 79 3 B 40 0 1 016 F 9 75 248 C 35 5 902 G 8 25 210 D 34 5 876 H 4 62 117 Figure 1 Dim...

Page 15: ...ht operation and parts manual rev 3 08 30 12 page 15 footcandle plot 1 grid 40 ft Illuminance Footcandle Diameter Feet 30 9 20 30 10 52 5 65 2 91 1 117 0 5 156 0 25 232 30 20 10 5 2 1 0 5 0 25 Figure...

Page 16: ...ity support and special events The balloon light assembly is supported by two 1000 watt metal halide lamps self inflating durable polyester balloon bag protective lamp guard quick disconnect communal...

Page 17: ...gb2000 balloon light operation and parts manual rev 3 08 30 12 page 17 notes...

Page 18: ...ocking Pin Locks the lamp fixture in place when attached to the pole on the bracket 3 Bracket Plate Attaches to the Tbar and mast interface of the light tower to allow the GB2000 to be installed 4 Jun...

Page 19: ...inflation circuit 4 Adapter Plate Attaches to the T Bar and mast interface of the light tower to allow the GB2000 to be installed 5 Junction Box Holds the electrical connection and cables to connect t...

Page 20: ...meters Contact with overhead power lines or other obstructionscouldresultinequipment damage serious injury or death STOWED POSITION MAST LOCK DISCONNECT NEGATIVE BATTERY CABLE 2 For MLT series light...

Page 21: ...provided LAMP BOLT NUT WASHERS WASHERS CAUTION Make sure that theT bar is supported before removing the two screws and nuts to prevent T Bar from falling off the mast extension REMOVE HHC SCREW 2 1 2...

Page 22: ...power receptacle on the generator 2 Connect the other end of the fan power cable quick disconnect end to the 3 pin AC power cable on the junction box 10 PIN Lamp Power cable CONNECTION 1 Unscrew the p...

Page 23: ...ss of 30 ft 9 meters Contact with overhead power lines or other obstructionscouldresultinequipment damage serious injury or death STOWED POSITION MAST LOCK NOTICE The new lamp adapter plate requires n...

Page 24: ...f each bracket facing inward toward the mast The raised end of each bracket should be facing outward type 2 setup S N G1900119 and above 5 Next insert a bolt 4 and flat washer 4 thru the mounting hole...

Page 25: ...HER 8 LOCK WASHER 4 HEX NUT 4 SUPPORT BRACKET 2 T BAR LAMP ADAPTER PLATE BUBBLE LEVEL SPACER LOW END BOLT 1 NOTES It is important for the adapter SPACER to seat against the T Bar as shown above 2 For...

Page 26: ...e fan power cable connection 1 Insert the 38 ft 11 5 meters 3 prong AC power plug on the fan power cable as shown in Figure 20 into the GFCI power receptacle on the generator 2 Connect the other end o...

Page 27: ...Figure 21 as a reference when determining orientation of lamps and receptacles on T Bar Figure 21 is looking at the light tower from the rear to the front Figure 21 Light Tower Orientation View J1 J3...

Page 28: ...the GB2000 lamp assembly is employed only two of the existing rectangular lamps bottom lamps recommended will be available for use Please reference Figure 22 thru Figure 27 for the various lighting o...

Page 29: ...tions Table 3 Figure 23 Option 2 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 1 2 3 4 GB2000 NOT USED NOT USED LAMP 3 BOTTOM LAMP 1 BOTTOM 4 Lamps Installed on T Bar Only GB2000 Operational CB1 CB2 CB...

Page 30: ...2 lamp lighting options Figure 24 Option 3 Lighting Configuration CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 LT12 LAMP CIRCUIT BREAKERS MLT LAMP CIRCUIT BREAKERS 2 Top Lamps Removed GB2000 Operational...

Page 31: ...Figure 25 Option 4 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 4 Lamps Installed on T Bar GB2000 Operational 2 Bottom Lamps Operational GB2000 NOT USED NOT USED LAMP 3 BOTTOM LAMP 1 BOTTOM CB1 CB2 CB...

Page 32: ...s Figure 26 Option 5 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 1 2 3 4 GB2000 NOT USED NOT USED CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 LT12 LAMP CIRCUIT BREAKERS MLT LAMP CIRCUIT BREAKERS LAMP 3...

Page 33: ...e 33 lamp lighting options Figure 27 Option 6 Lighting Configuration LAMP 4 TOP LAMP 2 TOP 1 2 3 4 GB2000 CB1 CB2 CB3 CB4 ON ON ON ON ON ON CB1 CB2 LT12 LAMP CIRCUIT BREAKERS MLT LAMP CIRCUIT BREAKERS...

Page 34: ...lloon should begin to inflate CAUTION DO NOT use excessive force when zipping or unzipping the balloon The possibility exists of the zipper tearing which would make the balloon unusable BALLOON FULLY...

Page 35: ...OR STARTER SWITCH RUN HEAT START STOP HOUR METER AC VOLTMETER AC CIRCUIT BREAKER 120 240V 25A 25A 120V 20A 25A TO BALLAST COMPARTMENT 4 PIN POWER CABLE MAIN CIRCUIT BREAKER ON GFCI CIRCUIT BREAKER ON...

Page 36: ...re burns if hot lamp is touched CAUTION Always shutdown power source and remove balloon assembly from mast when replacing a broken lamp Utmost care should be taken in handling broken lamp The possibil...

Page 37: ...de out the old or worn balloon over the top of the lamp guard assembly See Figure 39 Figure 39 Removing Old Balloon NOTICE Do not use excessive force when screwing the lamp to prevent lamp from breaki...

Page 38: ...h Is lamp loose Screw lamp securely into socket Is power connector disconnected or loose Connect disconnected connector Is model of lamp incompatible Use genuine MQ lamp Lamp only lights for a short t...

Page 39: ...BLE LAMP 2 CP AC PLUG CP CABLE BALLOON 3 CP CABLE FAN CP SOCKET SOCKET RED RED RED M F M M M M M M F F F F M F M F M F M F M F M F M F F M F M F F WHITE WHITE WHITE BLACK BLACK BLACK BLACK BLACK BLACK...

Page 40: ...ot guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTy Co...

Page 41: ...uggested Spare Parts gb2000 bALLOON LIGHT 1 to 3 units Qty P N Description 2 E000080700 LAMP 2 A100085100 BALLOON CLOTH CP 3 A400038300 FILTER NOTICE Part numbers on this Suggested Spare Parts list ma...

Page 42: ...cal assy 3 2 14 18 20 47 48 60 43 31 39 59 60 60 60 60 59 60 20 14 14 10 8 7 6 13 13 25 26 19 24 21 21 22 35 34 53 28 29 26 49 46 14 51 37 32 12 12 62 42 41 26 26 38 56 15 11 27 11 9 30 58 1 44 61 61...

Page 43: ...0119 ABOVE 19 A400240602 POLE JOINT 1 1 20 A400240701 POLE JOINT 2 4 21 A400243501 POLE JOINT 3 3 22 A200075900 VESSEL 1 23 A400240801 STOPPER 4 24 E000098700 CABLE CLAMP 1 25 A300215000 CABLE BALLOON...

Page 44: ...ssy CONTINUED 3 2 14 18 20 47 48 60 43 31 39 59 60 60 60 60 59 60 20 14 14 10 8 7 6 13 13 25 26 19 24 21 21 22 35 34 53 28 29 26 49 46 14 51 37 32 12 12 62 42 41 26 26 38 56 15 11 27 11 9 30 58 1 44 6...

Page 45: ...4 50 2204220130 PLATE CAP 1 51 E000103600 NUT SMM25 1 52 1800001000 SHEET TOP 1 53 A200075601 PLATE FAN 1 54 A400244701 CABLE THERMO 3 CP M 1 INCLUDES TERMINAL 55 A400244801 CABLE THERMO 4 CP F 1 INC...

Page 46: ...page 46 gb2000 balloon light operation and parts manual rev 3 08 30 12 BRACKET AND J BOX assy S N G1900118 and BELOW 8 13 18 10 6 12 3 16 4 15 7 9 5 14 11 1 11 11 7 17 2 TYPE 1 ADAPTER...

Page 47: ...x12 1 6 0033103000 NUT M3 1 7 A300215300 CABLE LAMP 3 CP 2 INCLUDES TERMINAL 8 A200076300 ADAPTER CP 1 9 A300215500 AC PLUG CP 1 INCLUDES TERMINAL 10 0033104000 NUT M4 3 11 0024304008 SCREW TRUSS M4x8...

Page 48: ...balloon light operation and parts manual rev 3 08 30 12 BRACKET AND J BOX assy S N G1900119 and ABOVE 13 17 14 22 8 19 20 10 18 21 17 9 15 5 4 16 7 15 5 4 3 7 12 1 6 2 11 11 SPARE PART 22 23 TYPE 2 UN...

Page 49: ...00 CABLE LAMP 3 CP W TERMINALS 2 8 A100088602 ADAPTER BRACKET 1 9 A300255600 AC PLUG CP W TERMINALS 1 10 A400288000 RETAINER 2 11 0024304008 SCREW TRUSS M4 X 8 6 12 E000072600 CABLE CLAMP 2 13 0013112...

Page 50: ...products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructio...

Page 51: ...gb2000 balloon light operation and parts manual rev 3 08 30 12 page 51 notes...

Page 52: ...161 339 2223 Fax 0161 339 3226 Canada Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQU...

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