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MUELLER

® 

 

Shur Stop

TM

 Unit 68 PE Line Stopping System

Equipment, Parts and Dimensions

4

5

4. Stopping Machine 

The Stopping Machine is composed 

of: 
• A stopping machine with bypass 

valve, bleed valve and available gas 

source (equalizer);
• An expanding stopper consisting of 

two flanges.
On the upper part of the stopping 

bar there is an operating square that 

when turned (clockwise) the two 

flanges compress resulting in the 

expansion of the sealing ring.
The result is full contact between the 

sealing ring and the inner wall of the 

pipe, ensuring complete gas control.

The affect is 100% stop off.

3. Slide Gate Valve

The Slide Gate Valve consists of a 

sliding gate housed between two 

flat bodies; pressure is held firmly 

by two O-rings, one above and one 

underneath. The valve is fitted with 

an internal pressure equalizer which 

allows easy opening when pressure 

varies between the upper and lower 

parts of the valve. To open and close 

the valve, turn the operating square 

approximately a quarter turn.       
       CAUTIoN: Never leave the 

valve with the gate in the closed 

position when not in use. In 

the event that the gate is stuck, 

loosen the screws holding the two 

valve bodies, bring the gate to the 

open position and retighten the 

screws.

DIMENSIoNS – Inches (mm)

 

PE PiPE L 

H  

PASSAgE 

Ø

A WT – lbs (Kg)

  6" – 8"   21.25 (540)   16.41 (417)   6.73 (171)   7.67 (195) 

77.1 (35)

slide gate ValVe

stopping maChine

!

L

W

H

Long Handle

Bleed 

Valve

Ball Valve 

for By-pass

Stopper

Safety 

Ring

Sealing Ring

Front Flange

DIMENSIoNS – Inches (mm)

 

PE PiPE L 

H  

WT – lbs (Kg)

  6"  

20.86 (530)   15.74 (400)   31.86 (812)   77.1 (35)

  8"  

22.91 (582)   16.25 (413)   41.92 (1065)   88.1 (40)

Upper Valve Body

Equalization Valve

Upper Flange

Gate

Lower Flange

Lower Valve Body

operating Square

operating Square

Short Handle

Summary of Contents for Shur Stop 68 PE

Page 1: ...rty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and componen...

Page 2: ...e of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requi...

Page 3: ...260 7 64 194 5 90 150 4 33 110 57 3 26 5 1 4 8 13 00 330 9 76 248 7 59 193 5 62 143 100 0 45 41 4 1 4 1 Electrofusion Fitting Each fitting is composed of Electrofusion housing with metal bushing Comp...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection Machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...le to insert a sheet of paper between the fitting and the pipe 5 Perform the electrofusion referring to the technical data shown on page 3 and fitting barcode 6 Allow sufficient time for cooling 7 Tur...

Page 7: ...rbor A A1 3 Attach shell cutter to arbor B 4 Retract boring bar until shell cutter is fully inside machine housing G1 MUELLER Shur Stop TM Unit 68 PE Line Stopping System Operating Instructions 7 F F1...

Page 8: ...the bolts in a criss cross pattern Then turn the feed tube clockwise to lower the shell cutter until the pilot bit comes in contact with the pipe C CAUTION After each opening and closing of the valve...

Page 9: ...drilling machine 28 Carry out the cleaning operation using the cleaning inspection machine equiped with nylon wire brush M I Collar K Lever in Nuetral L Flexible Pipe M 29 Proceed with stopping operat...

Page 10: ...dle clockwise and gradually expand the sealing ring of the stopper During this operation slide the rod from top to bottom and vice versa to properly position the stopper in the pipe P 42 Expand the se...

Page 11: ...t the new connections R 49 Decompress the sealing ring of the stopper by operating counter clockwise on the ratchet handle until a hard stop and retract the stopper inside the stopping machine 50 Repe...

Page 12: ...open the equalization valve and then open the slide gate valve 7 Turn the feed screw clockwise and move the completion plug towards the fitting 8 Install the ratchet handle E 9 Fully tighten the compl...

Page 13: ...rings Replace the O rings Inadequate sealing of the stopper No lubrication performed on the With PURITY FG Spray or equivalent oblique walls of the sealing ring lubricate the angled walls of the seali...

Page 14: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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