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12

MUELLER

® 

 

Shur Stop

TM

 Unit 68 PE Line Stopping System

Troubleshooting / Storage

13

TrOUBLesHOOTiNG

• Store the equipment in a closed 

place.
• Protect the equipment for humidity 

and extreme changes in the 

temperature. 

In case of long periods of inactivity, 

the equipment must be stored taking 

suitable precautions for the place it 

is stored in and the duration of the 

storage:

• Prevent corrosive substance 

coming into contact with the 

equipment.

sTOrAGe

 

proBlem 

Cause 

solution

 
 

Drilling time too long 

Worn cutter 

Replace the cutter.

  Gas leakage between the  

  drilling shaft and the screw 

Worn O-rings 

Replace the O-rings. 

  Inadequate sealing of the stopper   No lubrication performed on the 

With PURITY-FG Spray or equivalent,

   

oblique walls of the sealing ring  

lubricate the angled walls of the  

   

 

sealing ring expanding and retracting

   

 

it completely. 

  

 

   

No lubrication performed on the  

Lubricate the sealing disk with

   

sealing disk of the plug bell 

PURITY-FG Spray or equivalent.

 

  

 

   

Presence of residue on the bottom   Clean again using the

   

of the pipe 

inspection / cleaning machine.

  

 

  Inadequate sealing of the 

Insufficient tightening of the screws 

  sealing disk 

of the flange that compress the 

Tighten the screws slightly.   

   

sealing disk

  

 

  Inadequate sealing of the valve 

Equalization valve not closed  

Close the equalization valve.

   

Residue on the sealing O-ring 

Before the next use, replace the 

  

 

O-rings.

Summary of Contents for Shur Stop 68 PE

Page 1: ...rty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and componen...

Page 2: ...e of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requi...

Page 3: ...260 7 64 194 5 90 150 4 33 110 57 3 26 5 1 4 8 13 00 330 9 76 248 7 59 193 5 62 143 100 0 45 41 4 1 4 1 Electrofusion Fitting Each fitting is composed of Electrofusion housing with metal bushing Comp...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection Machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...le to insert a sheet of paper between the fitting and the pipe 5 Perform the electrofusion referring to the technical data shown on page 3 and fitting barcode 6 Allow sufficient time for cooling 7 Tur...

Page 7: ...rbor A A1 3 Attach shell cutter to arbor B 4 Retract boring bar until shell cutter is fully inside machine housing G1 MUELLER Shur Stop TM Unit 68 PE Line Stopping System Operating Instructions 7 F F1...

Page 8: ...the bolts in a criss cross pattern Then turn the feed tube clockwise to lower the shell cutter until the pilot bit comes in contact with the pipe C CAUTION After each opening and closing of the valve...

Page 9: ...drilling machine 28 Carry out the cleaning operation using the cleaning inspection machine equiped with nylon wire brush M I Collar K Lever in Nuetral L Flexible Pipe M 29 Proceed with stopping operat...

Page 10: ...dle clockwise and gradually expand the sealing ring of the stopper During this operation slide the rod from top to bottom and vice versa to properly position the stopper in the pipe P 42 Expand the se...

Page 11: ...t the new connections R 49 Decompress the sealing ring of the stopper by operating counter clockwise on the ratchet handle until a hard stop and retract the stopper inside the stopping machine 50 Repe...

Page 12: ...open the equalization valve and then open the slide gate valve 7 Turn the feed screw clockwise and move the completion plug towards the fitting 8 Install the ratchet handle E 9 Fully tighten the compl...

Page 13: ...rings Replace the O rings Inadequate sealing of the stopper No lubrication performed on the With PURITY FG Spray or equivalent oblique walls of the sealing ring lubricate the angled walls of the seali...

Page 14: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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