background image

8. Connect the hoses coming from 

the hydraulic control unit to the quick 

couplings of the hydraulic operator 

ensuring the lever is in the neutral 

position (

F.

).

9. Start the hydraulic control unit.

MUELLER

® 

 

Shur Stop

TM

 Unit 68 PE Line Stopping System

Operating Instructions

8

10. Turn the hydraulic distributor 

lever clockwise (

G.

). 

11. Turn the feed screw clockwise 

to begin drilling.                                            
12. When the shell cutter makes 

contact with the pipe, turn off 

hydraulic operator and stop drilling.
13. Loosen the knob on the 

graduated scale. 
14. Turn the graduated scale 90° 

clockwise.
15. Then turn the knob on the 

graduated scale until it is tight (

H.

)

16. Loosen the collar using the knob.

5. Lift and position the drilling 

machine onto the slide gate valve in 

the open position. Tighten the bolts 

in a criss-cross pattern. 
Then turn the feed tube clockwise 

to lower the shell cutter until the pilot 

bit comes in contact with the pipe 

(

C.

).

       CAUTIoN: After each opening 

and closing of the valve, remove 

the operating wrench to prevent 

accidental movement.
6. 
Turn the feed tube a quarter 

turn counter-clockwise to avoid 

jamming when drilling begins.
7. Position the motor support, onto 

the boring bar operting square. 

Ensure guide coulumns are lined up 

with housings (

D.

). 

NOTE: There is an opening at the 

very top of the shaft. This is to 

allow the insertion of a pin, which 

ensures that the motor support 

bushing does not slide out (

e.

).

D.

F.

Hydraulic

operator

Lever in Neutral Position: 

Shaft Stopped

G.

Lever 

turned 90° 

clockwise:

shaft turns 

clockwise

!

C.

Hose Coming 

from Hydraulic 

Control Unit

H.

Collar

Graduated

Scale

Knob

Hose Coming 

from Hydraulic 

Control Unit

e.

Anti-Slide

Pin

Graduated

Scale

Collar

Motor 

Support

Bushing with 

Control Dowel

Guiding

Columns

Summary of Contents for Shur Stop 68 PE

Page 1: ...rty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and componen...

Page 2: ...e of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requi...

Page 3: ...260 7 64 194 5 90 150 4 33 110 57 3 26 5 1 4 8 13 00 330 9 76 248 7 59 193 5 62 143 100 0 45 41 4 1 4 1 Electrofusion Fitting Each fitting is composed of Electrofusion housing with metal bushing Comp...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection Machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...le to insert a sheet of paper between the fitting and the pipe 5 Perform the electrofusion referring to the technical data shown on page 3 and fitting barcode 6 Allow sufficient time for cooling 7 Tur...

Page 7: ...rbor A A1 3 Attach shell cutter to arbor B 4 Retract boring bar until shell cutter is fully inside machine housing G1 MUELLER Shur Stop TM Unit 68 PE Line Stopping System Operating Instructions 7 F F1...

Page 8: ...the bolts in a criss cross pattern Then turn the feed tube clockwise to lower the shell cutter until the pilot bit comes in contact with the pipe C CAUTION After each opening and closing of the valve...

Page 9: ...drilling machine 28 Carry out the cleaning operation using the cleaning inspection machine equiped with nylon wire brush M I Collar K Lever in Nuetral L Flexible Pipe M 29 Proceed with stopping operat...

Page 10: ...dle clockwise and gradually expand the sealing ring of the stopper During this operation slide the rod from top to bottom and vice versa to properly position the stopper in the pipe P 42 Expand the se...

Page 11: ...t the new connections R 49 Decompress the sealing ring of the stopper by operating counter clockwise on the ratchet handle until a hard stop and retract the stopper inside the stopping machine 50 Repe...

Page 12: ...open the equalization valve and then open the slide gate valve 7 Turn the feed screw clockwise and move the completion plug towards the fitting 8 Install the ratchet handle E 9 Fully tighten the compl...

Page 13: ...rings Replace the O rings Inadequate sealing of the stopper No lubrication performed on the With PURITY FG Spray or equivalent oblique walls of the sealing ring lubricate the angled walls of the seali...

Page 14: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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