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MTZ 1220.1/1220.3

Section D . Operation controls and instruments

D15

Gearbox control (16F+8R)

The gearbox is controlled by two levers:
a lever of ranges shifting (1) and a lever
of gears shifting (2).
Select the required ranges and gears in
accordance with the shifting patterns I
and II as shown on the figure below.

IMPORTANT! In order to shift the gear correctly smoothly, without jerks, move the
gear shifting lever (2) in accordance with the pattern (see the figure above) and keep it
pressed until the gear is switched.

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Summary of Contents for 1220.1

Page 1: ...MTZ 1220 1 1220 3 1220 1 0000010 OM OPERATOR S MANUAL 2010...

Page 2: ...illustrations given in this book may differ from those on your trac tor Dimensions and weights are approximate advisory For detailed information please consult your MTZ Dealer _______________________...

Page 3: ...FOR TROUBLESHOOTING J1 SCHEDULED TECHNICAL MAINTENANCE K1 TRACTOR TRANSPORTATION AND TOWING L1 TRACTOR STORAGE M1 TRACTOR DISPOSAL N1 ANNEXES Advisable fuels oils lubrication materials for tractors MT...

Page 4: ...t and designed for multiple agricultural op erations with mounted semimounted trailed implements and for loading and unload ing and hauling operations Tractors MTZ 1220 1 is a basic model with diesel...

Page 5: ...il breaking of PTO 4 When adjusting operating and parking brakes make sure that the ground is hori zontal the engine is not running rear wheels from front and back are supported by wedges to exclude a...

Page 6: ...ating direction brake fast parking brake slow horn forward alarm signaling reverse fuel level in the tank battery charging condition coolant cab dome light starting preheater plug marker lights engine...

Page 7: ...t posi tion windshield washer control valve spool drop position front windscreen wiper control valve spool float position rear windscreen wiper oil pressure in gearbox trailer turning signal air press...

Page 8: ...ch before commencement of op erations Before starting operations make sure that they are in good order Trailed agricultural machines and transport trailers should have rigid hitches preventing their s...

Page 9: ...that your tractor when improperly employed may be dan gerous both for you and for the people around Do not use imple ments which are not designed for installation on this tractor 21 To prevent tracto...

Page 10: ...nd tractor cleaning prepa ration for work maintenance etc when the engine is shut down and brakes are applied 36 The cooling system operates under pressure which is maintained by the valve installed i...

Page 11: ...Use cab natural ventilation or cab air heating and cooling unit according to operation conditions If the time of continuous tractor op eration during a work shift exceeds 2 5 hours it s necessary to u...

Page 12: ...13 Do not use open fire for heating up the oil in the engine pan when fill ing in fuel tanks and for burning off the contaminant pollution of the ra diator core 14 When the fire seat occurs cover it...

Page 13: ...t position mm 4600 50 Width over semiaxles ends mm 2250 10 Height over cab mm 2890 50 Wheelbase mm 2550 30 Agricultural clearance under axle tubes mm not less than 630 Road clearance on tires of basic...

Page 14: ...al number is duplicated on the right sidemember Diesel engine serial number is also in dicated on the engine identification plate located on the left side of cylind ers block Diesel engine turbocharge...

Page 15: ...MTZ 1220 1 1220 3 Section Technical data C3 Gearbox identification number Transmission identification number Front driving axle identification number Cab serial number...

Page 16: ...order 1 3 4 2 Cooling system liquid Rated speed rev min 2200 Maximum no load speed rev min 2420 Minimum idle speed rev min 800 50 Rated power kW 90 Peak torque Nm 490 Specific fuel consumption at ope...

Page 17: ...s possible CAC is of radiator type installed in front of water radiator It is designed for cooling of air charges inside the diesel engine intake manifold Engine cooling system Type liquid closed with...

Page 18: ...izers The Table below is placed in the right part of the cab window Note A gearbox 24 12 can be installed in your tractor optionally In this case a Ta ble with corresponding series of speeds will be i...

Page 19: ...TO drive Type independent two speed and synchronous Drive clutch Planetary reduction gear with band brakes Drive electrohydraulic PTO end speed Independent drive I 540 rpm N 60 kW II 1000 rpm N 90 kW...

Page 20: ...Electrical equipment Voltage of on board power system 12V Power system two accumulator batte ries12 V each with capacity 88 h or 90 h Lighting and light alarm system front driving lights with high lo...

Page 21: ...ghting switch 11 Cab light switch 12 Emergency control lamps switch 13 Steering wheel mounted multifunction switch turn turn indicators upper lower beam 14 Instrument cluster 15 Control lamps block 16...

Page 22: ...axle differential lock and PTO control arm 36 Tillage depth adjustment levers 37 Fuel feed control lever 38 Power take off shifter arm independent synchronous Important Before starting tractor operati...

Page 23: ...position II All consumers of position II and road lamps are on lower part of the button is pressed up to the stop position III 2 windscreen washer switch Windscreen washer is switched on by sin gle pr...

Page 24: ...age gauge scale color States of power supply system with the engine running with the engine stopped 13 0 15 0 V green normal mode of charge 10 0 12 0 V red the generator is out of order accumulator ba...

Page 25: ...MTZ 1220 1 1220 3 Section D Operation controls and instruments D5 on stop the engine find and eliminate fail ure...

Page 26: ...n and operation principle S1 see below S2 PTO rotations indi cator indicator lamp HG1 Alarm of the overvoltage in the tractor on board power system red HG2 Parking break engagement indicating lamp red...

Page 27: ...Informative the lower segment of the PTO scale with consideration to the KV2 ratio is indi cated when the engine speed achieves 1400 1500 rpm or higher Depending on the engaged PTO speed mode 540 or 1...

Page 28: ...s mode is available only when the tractor stands still Note tractors MTZ 220 1 1220 3 are equipped with two fuel volume sensors there is one frequency fuel volume sensor FFVS inside a fuel tank under...

Page 29: ...t HG2 parking brake engagement indicator The parking brake indicator blinks with the frequency of 1 Hz when the parking brake sensor goes off HG3 HG4 tractor and trailer turn indicator Blinks when the...

Page 30: ...eir val ues in the programming mode Z parameter Z is the number of teeth of final shaft gears of the driving wheels right and left at which the travel speed rotation speed sensors are installed I para...

Page 31: ...n II check of point indicators and PTO shaft indicator scale segments functions is carried out At this time the poin ters deviate from start marks and appear to come over the first digitized scale mar...

Page 32: ...uments D12 Air conditioner control if it is in stalled instead of fan heater Climatic installation control console has switches 1 and 2 1 Air flow adjustment switch 2 Air conditioner switch and refrig...

Page 33: ...en washer 25 5 Audible alarm 15 6 Working headlight 25 7 Front working lights 25 8 Fan heater PTO shaft control sys tems rear axle differential lock en gagement system and FDA drive con trol system 25...

Page 34: ...of trailed agricultural implement and ser vice lamp It is installed on the cab s rear support A plug of the wire bundle of the hitched machines and a plug of service lamp are connected to the socket S...

Page 35: ...ing 1 and a lever of gears shifting 2 Select the required ranges and gears in accordance with the shifting patterns I and II as shown on the figure below IMPORTANT In order to shift the gear correctly...

Page 36: ...in the fig ure on the right pattern I On button 2 of gearbox reducer low gear L On button 2 of gearbox reducer high gear H Ranges shifting lever 1 The shifting pattern is shown in the fig ure on the r...

Page 37: ...tton unfixed When the button is released it automatically switches to the middle position Diffe rential lock is switched off On switching on the differential lock alarm lamp 3 lights up which goes off...

Page 38: ...ion and in the moment of switching off the drive in the automatic mode Attention 1 Operating on the roads with hard surface switch off the FDA middle po sition of the button 2 in order to pre vent tyr...

Page 39: ...rator belt breakage and etc in order to exclude premature failure of PTO reducing gear elements Independent and synchronous PTO drives The lever 8 has three positions Independent drive is engaged ex t...

Page 40: ...1 1220 3 Section D Operation controls and instruments D20 I 540 rpm extreme contraclock wise II 1000 rpm extreme clockwise To set a required PTO speed release the bolt 2 turn the lever 1 and tighten t...

Page 41: ...um ber from 1 to 9 The position control lever 2 has follow ing positions Extreme rearward 1 transport position of rear lift device Extreme forward 9 minimum height of the implement above the ground Th...

Page 42: ...fixed by the bolt II non working position Important Set the lever 1 in the po sition II when there is a necessity to remove and to mount the assembled GB pump drive 4 and then fix the lever 1 in the...

Page 43: ...1 manually and fix the cover 2 back Steering wheel height adjustment range is 100 mm To adjust the height of the tree arm steering wheel proceed as follows Unscrew the clamp 1 for 3 5 turns Set the st...

Page 44: ...turn the handwheel clockwise to decrease it contraclockwise Longitudinal adjustment is carried out by means of a lever 3 To move the seat forward backward it is required to pull the lever 2 up move t...

Page 45: ...ack Height adjustment has three height positions To increase seat height manually displace the seat suc cessively upward until you hear specific click indicating fixation To reduce the seat height it...

Page 46: ...lates through a heat exchanger The heat exchanger must start warming up The coolant level in the diesel heat exchanger of the engine cooling system will drop at that 2 Add coolant to the diesel heat e...

Page 47: ...prevent simultaneous op eration of the air heating and cooling systems Climate system control in heating mode ATTENTION REFILL THE ENGINE COOLING SYSTEM ONLY WITH AN ANTIFREEZE AGENT For efficient op...

Page 48: ...m compressor con trol The handle of compressor control has two positions Compressor ON when turning the handle so that the arrow on the arm is directed backwards to tractor motion Compressor OFF when...

Page 49: ...pump 6 plug to bleed air from the fuel pump head 7 fuel offtake pipe from the lower pressure chamber to the fuel lift pump 8 pipe to deliver fuel from the fuel lift pump to the fine fuel filter 9 slud...

Page 50: ...ne fuel filter fig 1 has a replaceable paper filtering element The filtering ele ment is mounted in the filter housing The fine fuel filter is intended for multiple usages subject to regular replaceme...

Page 51: ...D 3 Turbocharger 1 compressor housing 2 compressor impeller 3 special nut 4 retaining holdfast 5 oil pipeline with mounting flange 6 turbine housing 7 turbine wheel 8 bearing 9 intermediate body 10 di...

Page 52: ...ng The full flow oil filter with complete filter element and liquid oil heat exchanger is installed to diesel engines 245 2S2 The plan of lubricating system is on figure 5 The oil pump takes oil from...

Page 53: ...haft through the passageways in the block cylinder head drilled hole in the IV rocking arm shank to the body cavity of the rocking arm axle and through the opening to the rocking arm bushing from whic...

Page 54: ...esel engine is forbidden when the emergency coolant temperature light in the cooling system flashes The coolant temperature in the cooling system is to be maintained within the range 85 95 The thermos...

Page 55: ...he crankshaft pulley The diesel engine is started by electrical starter voltage 24 V power 5 5 kW Remote starter actuation with electro magnetic relay and starter switch For better diesel engine start...

Page 56: ...12 14 24 28 Fig 10 and clutch housing elements 6 15 23 Fig 10 Fig D 10 Clutch 1 driven disk 2 flywheel 3 pressure disk 4 shaft of PTO shaft drive and HS of lift linkage 5 hub 6 power shaft 7 bearing...

Page 57: ...rom the engine to the transmission The release levers 10 rest on the forks 12 fixed on the back plate by means of adjusting nuts 13 locked by the lock plates 14 Clutch control MTZ 1221 2 1221 3 The cl...

Page 58: ...chronizers It pro vides 16 forward speeds and 8 reverse speeds as well as driving of the front drive axle and the synchronous PTO The gearbox consists of gearbox housing a drive gear assembly shaft of...

Page 59: ...haft with a driven gear 15 supported in bearing on the pinion hub semi coupling and bush ing with a driven gear installed thereon The pack of parts on the shaft is tight ened up with the nut 19 The ge...

Page 60: ...agement is achieved through the lever 7 shaft 15 and arm 4 The dogs 5 and 7 are in stalled in the fork member 6 Fig E 12 with the forks 4 fixed thereto To ex clude simultaneous engagement of two speed...

Page 61: ...forks 2 5 6 10 15 dogs 3 13 bolts 7 dog 9 pin 11 lock 12 spring 8 ball 16 filter 17 pump casing 18 inner shaft To exclude simultaneous engagement of the two toothed couplings 26 Fig E 12 1 and 3 Fig E...

Page 62: ...a control mechanism and hydraulic system units Longitudinal section of the gearbox 1 housing 2 4 5 6 10 17 19 20 31 32 34 39 40 41 43 44 45 gears 3 9 26 42 synchronizers 7 fork box 8 18 37 forks 11 23...

Page 63: ...casing 1 The intermediate shaft 48 carries the press fitted driven pinions 54 40 and 39 of the 5th 6th 3rd and 4th gear respec tively The driven pinions 43 and 41 of 2nd and 1st gears respectively re...

Page 64: ...rk 18 by means of the synchronizer 26 The dog is installed in a recess in the casing 1 and fixed with a ball point lock The sets of components on the primary intermediate secondary as well as down shi...

Page 65: ...g 4 The speed range change over mecha nism Fig E 15 4 is installed in the transmission gearbox casing 1 and cover of the gear shift mechanism 14 see Fig E 15 1 In the casing 1 the fork 37 for chang in...

Page 66: ...7 with further locking by a check nut 8 The cylinder 11 communicates with the hy draulic system through an electro hydraulic valve 14 The sensor 15 connects the valve 14 to the electric cir cuit when...

Page 67: ...neural position only con tacts of the transmission gearbox neutral position pickup 5 are closed Signals are applied to sensors 13 12 and 15 14 from respective pressure sensitive pickups 8 7 Following...

Page 68: ...ching the range on the interlock mechanism opens the switch contacts and breaks the circuit of the starter intermedi ate relay 1 The shims 9 are provided to adjust the instant of contact opening 9 ATT...

Page 69: ...ive pinion shaft 11 differential lock clutch 12 differential lock housing 13 hub drive pinion 14 half axle gear bearing washer 15 half axle gear 16 differential cover 17 differential pinion 18 differe...

Page 70: ...ings 23 The shafts 10 and 26 link the half axle gears 15 with the hub drive pinions and the brake disks through their spline joints The hub drive gears 2 33 are mounted on splined bushings 5 which are...

Page 71: ...12 ball 13 pressure disk 14 differential spider 15 lock up shaft 16 brake disk 17 left hand three disk brake housing The clutch consists of lock up shaft 15 which is spline coupled with the differen t...

Page 72: ...rminal blocks 4 The system is supplied with power from the on board electrical circuit via a safety fuse in the fuse box installed in the dashboard The system is powered after starting the engine The...

Page 73: ...actuator is of mechanical type Each brake is activated by a separate pedal 23 To brake both wheels at the same time interlock of the pedals with a latch strip 24 When the right hand brake pedal is dep...

Page 74: ...al spider The parking brake is applied with the help of lever 11 placed on the right hand wall of the cab The lever is locked when set to work by means of a stop catch 12 on the toothed sector 13 With...

Page 75: ...oil bath therefore it also made as a wet one The arrangement of the brakes and lock clutch is shown in Fig E 21 2 Fig D 21 2 Wet brakes and differential lock 1 brake casing 2 friction disk 3 intermedi...

Page 76: ...5 23 The cases are provided with inspection 22 and drain 12 plugs Parking Brake A 4 disk parking wet brake 8 is in stalled in the same case as the multiple disks service brake Its components are unif...

Page 77: ...e into the pneumatic drive is made through the engine inlet duct Air is compressed in the compressor 1 and then fed to the air bottle 4 via a pres sure regulator 2 The latter helps to maintain the req...

Page 78: ...ched for example when inflating tyres and in case of emergence detachment of the trailer On coupling the duct of the tractor with that of the trailer the coupling head valve opens to ensure the passag...

Page 79: ...The direct brake control is achieved through the pressure increase in the control duct 11 up to 6 5 8 0 kgf cm2 when braking the tractor As this takes place the feed duct 12 remains under pressure and...

Page 80: ...h the brake band 16 an engagement band brake The cage 25 is made integral with the brake drum 19 connected with the shaft 2 and forms together with the brake band 18 an engagement band brake The inner...

Page 81: ...trol roller 7 stop plate 8 end piece fixing bolt 9 replacement end piece stop plate 10 replacement end piece 11 adjusting screws 12 stop plate 13 stop plate fixing bolt 14 axle 15 rear cover 16 18 bra...

Page 82: ...ont PTO press the corrugated portion of the switch To engage the drive of the front PTO it is necessary to set the switch 3 to the po sition Engagement of the front PTO drive with the engine running a...

Page 83: ...is given on Fig 24 1 driven bevel gear 2 15 28 adjusting shims 3 steering knuckle pivot spindle 4 bolt 5 cap 6 lubricator 7 10 16 27 rubber ring 8 sleeve 9 34 35 taper roller bearing 11 32 collar 12 f...

Page 84: ...ier To prevent the oil upthrust upstream the collar of the driving gear the latter s splined end is fitted with the wiper ring 31 with spiral groves cut over the outer diameter of the ring A slide bea...

Page 85: ...and planetary drives levers for controlling the turning of the front wheels The doubled universal joint 24 see Figure Wheel reduction gears is connected with the FDA differential by means of half axle...

Page 86: ...ng the nut 26 The washer 27 is placed between the bearing 29 and the nut 26 To prevent the nut from turning out the nut shoulder is punched in the slot of the wheel flange The reduction gear casing sh...

Page 87: ...raulic control of FDA drive Fig D 28 Rear axle differential lock up DL and FDA drive control system 1 control panel 2 steering wheels turning angle sensor 3 10 control electro hydraulic distributors f...

Page 88: ...e FDA drive press the key 11 to its middle position ATTENTION 1 When reversing NEVER engage the automatic FDA drive control mode use the forced drive only Use the forced drive mode of the FDA for shor...

Page 89: ...same digits which cover RHL po sitions from the upper transport position down to the lowermost position respec tively The additional position control handle 8a Fig E 29 is located on the rear of the t...

Page 90: ...nkage is achieved by means of the position lever 6 Fig D 30 and handle 7 via ropes 5 Fig D 29 When moving the lever 6 backward the hitch linkage is lifted and then moving the lever 6 forward the hitch...

Page 91: ...od i e it is a double action system HLL Operation The HLL is controlled by means of two han dles located on the right hand control panel in the cab draft control handle 2 and position control handle 3...

Page 92: ...s built in the lift without regulator controlled from the electro hydraulic regulator The schematic hy draulic diagram of he hydraulic system with the electric hydraulic regulator of the RHL control i...

Page 93: ...system Fig E 32 at the cost of the electro hydraulic block 3 mounted on the oil tank 1 The lever control of the dis tributor 2 and 32 3 the gear pump are similar for all the versions of the above hyd...

Page 94: ...distributor manufactured in Finland R5 electro hydraulic regulator manufactured by the Bosch Company Germany and adaptor plate 2 manufactured by the MTZ The construction arrangement of the R5 electro...

Page 95: ...orce sensors 6 7 RHL position sensor 3 Solenoid valves for lifting 10 and lowering 9 Connecting cables with electric connectors 8 The electronic part of the system oper ates as follows On turning the...

Page 96: ...osition by shifting the switch to the right 8 diagnostic alarm see Fault Diagnostics 9 damping button 10 damping indicator The procedure of control of the rear hitch linkage is as follows depending on...

Page 97: ...peed 4 The lifting and lowering of the rear hitch linkage by means of the remote control buttons on the fenders of the rear wheels can be performed in any control modes the handles can be set to arbit...

Page 98: ...ator issues the fault code After elimination of the fault and starting the en gine the operation of the system is resumed In case of medium faults the control is ceased and the system is locked The sy...

Page 99: ...in the circuit of control the solenoid valve for low ering or lifting Short circuit in one of electromagnets or between the electromagnet control wires in the bundle Fig D 37 Disconnect the bundles f...

Page 100: ...cessary to check the reliability of connection of the electronic unit connector Disconnect in turn the sensors of force and RHL position 22 Fault of the position sensor Breakage of the sensor wire or...

Page 101: ...ft hand force sensor is faulty Cable breakage or shirt circuit in the sensor Fig D 37 Check the connection of the cable to the force sensor and check the cable for mechanical damage Over load of the f...

Page 102: ...MTZ 1220 1 1220 3 Section D Construction and Operation D54 Fig D 37 Electric connection diagram of the RHL control system...

Page 103: ...he upper rod to the implement Upper rod and angle braces The length of the upper rod 2 is adjustable within 500 740 mm by means of the handle 3 The RHL is provided with two gear type ad justable angle...

Page 104: ...operating manual for the imple ment When working with ploughs adjust the length of the right hand tie link to the treatment depth ATTENTION The implement swinging amplitude shall be obligatorily ensur...

Page 105: ...ts of the tractor is not in dan gerous vicinity of those of the imple ment the upper rod is not in contact with the PTO enclosure when the imple ment is in the bottom position the cardan drive from th...

Page 106: ...e same on the holes in the side pieces 3 7 The towing jaw 10 with the pivot 11 is intended for work with semi trailers The hitch pin python 15 can be also used for this purpose The drawbar 8 with the...

Page 107: ...n tended for working with semi trailers and agricultural machines based on them It is mounted on the tractor with the lift type guides of the traction hitch mechanism It can be delivered complete with...

Page 108: ...evolutions and stop by means of a locknut with applying the hand torque too To adjust the control mechanism proceed as follows 1 Lift the lift levers to the maximum possible height which can be determ...

Page 109: ...At the normal working conditions when the feed pump 3 ensures necessary flow and oil pressure maximal force on the steering does not exceed 30 N If oil flow from the dosing pump is too small or is out...

Page 110: ...on and Operation D62 Figure D 40 Hydraulic circuit HSC 1 hydraulic cylinder 2 dosing pump 3 gear type feed pump HSC 4 filter 5 oil tank 6 return valve 7 valve Designation L left turn R right turn P pr...

Page 111: ...k valves Fig D 41 Measuring pump exploded view 1 stator 2 rotor 3 slide valve 4 driven shaft 5 sleeve 6 safety valve 7 anti shock valve 2 off 8 anti vacuum valve 2 off 9 non return valve 10 casing I p...

Page 112: ...hydraulic system To do this proceed as follows 1 Raise the controlled axle of the tractor for example with adjustable jack When the controlled wheels are unloaded the steering control is acting under...

Page 113: ...iesel cooling system with coo lant fluid up to the level of upper flank of the filler neck check and if necessary adjust tension of the generator belt lubricate tractor s mechanisms and components in...

Page 114: ...failure is to be eliminated IMPORTANT Your tractor is equipped with turbocharged diesel engine To provide lubrication of turbocharger s bearings idle the diesel engine for 2 3 minutes before loading i...

Page 115: ...ngine start heating NOTE Circulation heater of the coolant fluid should be used only for cooling system filled with antifreeze Use oil of winter types in the crank case transmission hydraulic system a...

Page 116: ...n the lever to the left to select a desired gear range in accordance with shift pattern I Select a desired speed with the lever 2 as per shift pattern II Turn off a parking brake release a clutch peda...

Page 117: ...of the reducer Select a desired gear by shifting a lever 3 from neutral position N to one of the positions 1 2 3 4 5 6 in accordance with gear shift pattern II Turn off the parking brake release a cl...

Page 118: ...run at 1000 rpm for about 3 5 minutes It will allow decreasing the temperature of the coolant fluid of the diesel engine To stop the diesel engine proceed as fol lows switch PTO off put all distribut...

Page 119: ...operates at 1000 rpm of PTO shaft tail and is pro vided with 21 splined coupling to be at tached to PTO shaft tail Two speed PTO switch position Diesel en gine speed rpm PTO speed rpm Power mode 6 sp...

Page 120: ...cessive wear of rubbing diesel engine parts 4 Operating a tractor at a too low gear with light loading and at a high diesel engine speed leads to fuel waste You will save fuel consumption and minim iz...

Page 121: ...emi mounted ploughs with remote cylinders etc But it is not recommended to use this type of control on on fields with uneven surfaces Position control on the field with uneven surface can lead to cons...

Page 122: ...le due to possible breackage of rear PTO parts set maximum lift height with handle 3 and place to it adjustable stop 1 Draft control Use this control method when working with mounted implements plows...

Page 123: ...of the pin for connection to the upper link 3 is 25 mm ATTANTION Before machine coupling read carefully this section The tractor is equipped with the one piece lower links with joints of 3rd category...

Page 124: ...e 640 mm b when delivering to the customer IMPORTANT Adjust the position of the machine by means of the right cross beam 3 To follow the relief of the field area to be treated when working with wide c...

Page 125: ...e length of the right hand tie link to the treatment depth ATTENTION The implement swinging amplitude shall be obligatorily ensured to be at least 125 mm to avoid breakage of the tie links when liftin...

Page 126: ...e tractor The most kinds of equipment can be mounted on the tractor by performing the following operations 1 Bring the lift linkage HLL without hy draulic lift to the low position drive the tractor ba...

Page 127: ...nity of those of the imple ment the upper link is not in contact with the PTO enclosure when the imple ment is in the bottom position the cardan drive from the PTO is not too long with large joint ang...

Page 128: ...trailed and trailed ag ricultural machines to the tractor Crossbar double When the tractor is equipped with teles copic lower links it is possible to mount the crossbar to the rear link ends for con...

Page 129: ...n in table H 1 Table H 1 Front wheel track adjustment Variants of mounting the disk and the rim Disk offset mm Tractor track mm tire 420 70R24 Description of mounting method Standard disk mounting wit...

Page 130: ...20 70R24 Description of mounting method Displacement of the disk and the rim 56 1700 The disk mates with the support outer surface 6 1800 The disk mates with the support inner surface 102 2020 The rim...

Page 131: ...ve the tractor forward at least 3 meters and stop Engage the parking brake measure the distance B fig H 1 between two opposite points on the rim flange behind the front axle at the height of the wheel...

Page 132: ...mine the track by measuring the size K from the semi axle end to the liner end 6 Remove the extracting bolts and tighten up the bolts fastening the hub 7 Install the wheel and repeat the operation for...

Page 133: ...1220 3 Section H Adjustments H5 Doubled rear wheels track sizes Fig H 3 Installation scheme of doubled rear wheels with spacer for rows of 450 mm or 700 mm 1 wheel 2 nut 3 bolt 4 spacer 5 hub 6 elong...

Page 134: ...ing rollers get into the correct position measure the axial play in the bearings of the pinion When there is a play ensure the desired bearing preload using the adjusting washers 9 of lesser thickness...

Page 135: ...drive pinion must have no axial play Worn pinions are replaced only in pairs Do not replace only one pinion since pinions are produced by the manufacturer in pairs Mesh contact pattern Adjust using th...

Page 136: ...e bearings tighten up the bolts 5 Fig H 5a fastening the axles to a torque of 180 to 200 N m make the tightening crosswise with mandatory cranking of the wheel reduction gear re check the preload in t...

Page 137: ...earings Use an indicator to check the axial play in the tapered bearings 11 12 Fig H 5a measuring the displacement of the flange 13 The tapered bearings must have no axial play If any play is found ad...

Page 138: ...angle The maximum rotation angle of the reducer housing 1 Fig H 5b from the position of di rect motion is 40 Adjust using the screw 2 Lock the screw with the locknut 3 1 FDA final drive reduction gear...

Page 139: ...5 6 pieces under switch end face 5 3 Removing spacers one by one pro vide closing of switch contacts 5 4 Disengage cams of half coupling 2 from drum clams 1 In this case pusher 3 should be sunk to max...

Page 140: ...es sure gage connected to the coupling head must be 0 77 MPa or higher If it is lower than specified proceed as follows check availability of the clearance A between the finger 5 Figure H 7 and the up...

Page 141: ...clearance must be 1 to 2 mm If there is no clearance remove the cot ter pin and remove the finger 5 and ad just the length of the arm by turning the end 4 check and adjust as necessary pre compression...

Page 142: ...essure gage with a scale in terval of 0 10 to 0 02 MPa and a scale of 1 6 MPa min to the coupling head with a black cover for a two cable pneumatic drive to the coupling head with a red cover remove t...

Page 143: ...M12x40 having screwed them into the pressure disk 4 figure K 9 through the manufacturing orifices of the back plate 7 unscrew the nuts attaching the back plate to the flywheel and remove the clutch p...

Page 144: ...ix with the nuts the torque of the nuts 70 to 90 Nm and unscrew the manufacturing bolts adjust the position of the release lev ers Fig 10 Workholder 3 Adjustment of the position of the release levers...

Page 145: ...djust the band brake clearance 1 cylinder 2 rod 3 lever Fig H 12 Checking wear of PTO brake band linings Adjusting clearance in PTO belt brakes Attention Adjust the PTO belt brake clearance only in a...

Page 146: ...repairs the eccentric axle 5 Fig H 12 is installed with its flat up on the right and locked with the locking plate 3 and the bolt 4 The procedure of readjustment is as follows If the clearances in th...

Page 147: ...ing position to the transportation one the point of at tachment to the tractor does not change its position as to height The trailed ones are to be attached to the haul and draw coupling arrange ment...

Page 148: ...hs cultivators seeders milling cutters etc semi mounted ones ploughs soil cultivating machines seeders potato harvesters etc yy yy yy yy y y y y y y y y Fig I 5 Front lift linkage LL 2 if installed yy...

Page 149: ...o suspension axis by 70 mm starting from II quarter of the year 1999 Pin and transitional bushings in a tractor set of tools and accessories Drawbar hitch DH 1 crossbeam Implements semi mounted ones s...

Page 150: ...tc Fig I 8 Towing drawbar Yoke with a possibility of vertical move ment Distance between the clevis or a hook sphere and a supporting surface mm 458 913 stepwise in 65 mm Clevis position for the imple...

Page 151: ...ith a possibility of ver tical movement Distance between the clevis and a supporting surface mm 354 874 508 1028 with yoke turn stepwise in 65 mm Clevis position for the implements with PTO drive Conn...

Page 152: ...DH 2V and a DH 3V Fig I 10 Towing drawbar A yoke with a possibility of a position change with reference to the PTO end Distance between the clevis and a supporting surface mm 500 or 395 Distance betwe...

Page 153: ...ipped with three pairs of free hydraulic system outlets intended for connection to attached technical facilities with a help of applied high pressure horses The oil consumption through the outlets is...

Page 154: ...ble supports in the implements in operation such sup ports may be ordered in PA Bobruiska gromash and installed in household The front lift linkage of LL 2 type is similar to that of the rear one as t...

Page 155: ...Shank type Rotational speed rpm Transmitted power kW h p PTO diesel engine Rear independent PTO 1 PTO 1 PTO 2 540 540 1000 2037 2037 2100 60 80 60 80 80 120 Front independent PTO 2 1000 1845 50 68 Rea...

Page 156: ...n is more from a PTO side than from a power intake shaft side Cardan shaft length L is deter mined at the implement turning by a maximum angle with reference to a tractor If equality is not observed a...

Page 157: ...afety of the connection Fig I 15 End clevises should be in the same plane Fig I 15b PTO Cardan hinges inclina tion angle max de grees Universal Equal an gular ve locities Engaged 22 25 50 short run Di...

Page 158: ...boxes hydraulic pumps and others In this case it is necessary to provide alignment of housings to 162 mm diameter in the PTO cover To avoid abutment against the tractor furrows should be made on the s...

Page 159: ...oon as the tire is filled up screw the nip ple back and pressure the tire up to its operative standards It is required to add CaCl2 in water on the basis of 300 g l of water a freezing point is 25 in...

Page 160: ...criterion K 0 2 below K 0 2 A w o ballast B with ballast C with ballast and water solution D maximum carrying capacity of rear lift linkage search of result Longitudinal stability of central mass of t...

Page 161: ...MTZ 1220 1 1220 3 Section I Coupling of implements I15...

Page 162: ...her than tire pressure by 0 02 MPa max value shall be chosen The soil compaction depends consid erably on the number of passages of the tractor with the aggregated machines Therefore it becomes expedi...

Page 163: ...h on operation manuals to the implements coupled In all cases it is necessary to check for com pliance with requirements to connecting components lift linkages and tires carry ing capacity permitted l...

Page 164: ...mounted ploughs of Cat 3 tractors running outside the fur row with MTZ 1220 1 1220 3 With that corresponding adaptation of plough mounting mechanism is required Plough PLN 5 35 adaptation is carried...

Page 165: ...tor with 5 7 Furrow Ploughs The tractor wheels are in the furrow Fig I 19 To obtain the wheel track figure it is necessary to add the cross section of a respective tyre to the dimensions A and B The t...

Page 166: ...ndard plowing depth and the last share culti vates in full depth Fig I 23 Third pass Right tractor wheel is in the first furrow after the second pass Plough is set in half of the first share s depth a...

Page 167: ...slopes not exceeding 4 When driving to the public roads the overall dimensions of the MTA shall not exceed width 2 5 m and height 3 8 m In case of deviations from the provided norms the consultation w...

Page 168: ...bes to avoid case shaped part connections dis ruption Frame holes shall have elliptic shape to compensate tolerance linear di mension tolerance The plates are designed for reinforcement of semi frame...

Page 169: ...t arrester Adjust the rods of fuel pump control Filtering element of fine fuel filter is clogged Replace filtering element Faulty injectors Find the faulty injectors wash and adjust them Wrong fuel in...

Page 170: ...l is not delivered Check up fuel in fuel tank regularity of flu epipes filters and pumping pump The diesel engine overheats There is not enough cooling fluid in the di esel engine Add cooling liquid u...

Page 171: ...turbine infringement of tightness of oil compaction of turbocom pressor Remove turbocompressor from diesel en gine and send to workshop for repair Units of system of automatic control of clutch of fa...

Page 172: ...when the engine is run ning and tractor doesn t move Drive of pump is carried out from moving system Switch pump to drive of diesel engine Increased noise in main conical pair Adjustment of interlock...

Page 173: ...wer Take Off con trol Defect of control hydraulic system Contact a qualified specialist Front driving axle Insufficient draft of front driving axle Clutch of driving does not transfer torque There is...

Page 174: ...in bearings of hydro cylinders of hydrostatic steering Replace worn out details Increased deterioration and ply separation of front wheels tires Adjustment of wheels convergence is dis rupted Adjust c...

Page 175: ...re in hydrosystem of steering control Adjust pressure within limits 140 155 kilo gram force sm2 Feeding pump has a defect Repair or replace pump Hydraulic lift linkage With hydraulic lift The unloaded...

Page 176: ...equent the pressure hanging up is possible Destruction of the rubber seals of the regu lator distributor Remove the regulator distributor and re place rubber seals by new ones The pump is not unloaded...

Page 177: ...of switch of mass and balks of mass Generator is faulty there is no pressure on clips and Remove generator and send it to workshop for repair Storage battery is faulty Replace Slipping of driving belt...

Page 178: ...n on circuit Warm air of high humidity enters cabin Outflow of water in heater radiator Remove outflow of water or replace radia tor Water leakage in connections of heating system Tighten coupling col...

Page 179: ...f com pressor rings Clean piston rings from coke formation or replace piston rings Increased emission of oil by compressor to pneumatic system Hang up or deterioration of piston compres sors Clean pis...

Page 180: ...off cover check position and condition of rubber ring Brakes of trailer are released slowly Adjustment of brake valve and its drive is disturbed Adjust see section Adjustments Work of trailer brake sy...

Page 181: ...able stop the engine and engage the parking brake before any MS works adjustments etc If guards and casings were removed make sure that they are installed to their respective places be fore you start...

Page 182: ...ns 24 26 9 Check condition of the batteries clean the terminal connections and vent holes Operation 27 10 Change the oil in diesel engine crankcase Operation 16 power train housings Operation 41 wheel...

Page 183: ...ricate steering cylinder pivots 10 Lubricate bearings of FDA reducer king pin axles 11 Air pressure in tires 11 Check of bolts torquing of air duct clamps of CAC 12 Check the engine air cleaner 12 Che...

Page 184: ...ad fastening bolts 36 Clean diesel engine fuel coarse filter 37 Replace the engine fuel fine filter PFE X 38 Play in HSU rod joint 39 Check and tighten the outer bolted con nections 40 Change oil in t...

Page 185: ...nce work open tractor hood by Shifting handle 1 towards an arrow open a hood and set a link 2 into a bracket 3 slot ATTENTION Make sure that the hood is securely fixed in the raised position To lower...

Page 186: ...Remove the oil level gauge 3 from the right side of the engine wipe it clean and reinsert it into place until it stops Remove the oil level gauge and determine the oil level It must be between the top...

Page 187: ...air conditioner it is necessary to perform the following operations Check air conditioner hose fixtures Air conditioner hoses shall be prop erly fixed with coupling bands The hoses shall not be in co...

Page 188: ...unitized with machines having single acting cylinders the cy linders of the machines and the hitched device must have their rods pulled in Operation 3a Oil level in HSU tank Check the oil level in the...

Page 189: ...two plugs 1 in the bottom of the 2 let the condensate drain away screw the plug 1 Operation 6 Check operation of the engine steering brakes and lighting and signaling devices The diesel engine must w...

Page 190: ...tion points with Litol 24 grease or its analogs Be chem LCP GM Operation 10 Lubricate bearings of the FDA reduction gear kingpin axles and the pivot axis hubs Splint the lubricators 1 with Litol 24 or...

Page 191: ...n cover 2 anti clockwise by 12 5 and take it off Take off main filtering element MFE 3 Check if control filtering element CFE is stained without pulling it out of casing ATTENTION Removing the monitor...

Page 192: ...eration put right side lining grid in place Attention After assembling the air purifier check air tightness of all inlet duct connec tions To this end start the diesel and at medium crankshaft rotati...

Page 193: ...allic scraper remove deposits from the inner walls of the ro tor carrier Clean all parts rinse them in diesel fuel and blow with compressed air Assemble the filter performing the dis assembling operat...

Page 194: ...sion oils Tap 15V TAD 17i TSp 15K or their equivalents Operation 15 Rinse the GB oil strainer Unscrew and remove the strainer cover 1 Take the strainer assembly out from the GB housing Unscrew the loc...

Page 195: ...Remove the cover 2 of the oil filler neck and unscrew the drain plug 4 Discharge oil into a suitable container for storage of waste oils Install the drain plug 4 to place and fill in fresh clean moto...

Page 196: ...way that clamping teeth were opposite outlet cup grooves Pull clamping 13 filtering element by pass valve 11 spring 12 out of cup 10 Wash inside cup cavity and filter parts with diesel fuel replace f...

Page 197: ...lves with dimensions in diameter 95 105 mm height 140 160 mm mating thread 3 4 16 UNF peration 18 Discharge sediment from the fuel fine filter of the engine Sediment drain shall be carried out in ever...

Page 198: ...friction sur face of dry friction peration 20 Turbo supercharger Check tightness of turbo supercharger at tach hardware 1 exhaust manifold 3 and exhaust tube arm 2 If necessary attach hardware with to...

Page 199: ...ting from the fan ATTENTION Clearance between rocker pin and end face of valve rod while check with cold diesel engine water and oil tem perature shall not exceed 60 C should be 1 0 25 05 0 10 0 for i...

Page 200: ...eduled technical maintenance K20 peration 23 Check oil level in the wet brake housings Check oil level in the left and right housings The oil level must be up to the lower edge of the check fill hole...

Page 201: ...e cabin floor Turn the lever 1 counterclockwise until it stops that is when the release bearing touches the clutch toggle levers Unscrewing the fork 3 align the holes in the fork and the lever 1 and t...

Page 202: ...ng in or out the bolt adjust the travel of the right service brake pedal Repeat the same for the left service brake pedal Note The left service brake pedal travel must be by 5 to 20 mm less for simult...

Page 203: ...h a pneumatic system and works with trailers equipped with pneumatic brakes adjust the parking brake as follows Shift the lever 1 to the extreme front off position Loosen the locknuts 2 and 6 and remo...

Page 204: ...sparks or flames away from the area of electrolyte as this can cause an explosion Charge the batteries in a ventilated room When servicing batte ries wear protective goggles and gloves Keep batteries...

Page 205: ...rgent solution and blow with com pressed air Assemble the strainer in the reverse order peration 29 Check tightness of pneumatic system lines Bring the air pressure in the pneumatic system to 6 0 to 6...

Page 206: ...with the bolts 2 peration 30 Replace the HSU tank oil filter Replace the HSU oil filter proceeding as follows Unscrew the four bolts 7 M6 16 and remove the filter assembly Unscrew the two bolts 6 M6 2...

Page 207: ...exceeding 2 bar Hold the hose nozzle not closer than 300 mm from the filter in order not to damage the PFE Direct the air jet through the filter in the direction opposite to the normal flow as indica...

Page 208: ...g ones Operation 35 Tighten engine cylinder head fastening bolts Check tightening of the fastening bolts of the cylinder heads on a hot engine pro ceeding as follows Remove the caps and covers of the...

Page 209: ...t off the fuel tank valve Unscrew the screws 1 fastening the carrier 3 and remove the bowl Unscrew the reflector with mesh 2 and remove the diffuser Wash in diesel fuel the reflector with mesh diffuse...

Page 210: ...the filter further shall be carried out only with manual effort open fuel tank valve and fill system with fuel 1 filter 020 1117010 2 housing 3 bracket 4 plug for sediment drain 5 outlet union 6 plug...

Page 211: ...nt and replace worn parts Operation 39 Check and tighten exter nal fasteners Check and if necessary tighten the fol lowing bolted connections Nuts of front and rear wheel hugs and bolts of rear hubs F...

Page 212: ...oil tanks and HSU respec tively and discharge oil into a container for collection of waste oil Properly dispose of waste oil Caution Be careful to avoid contact with hot oil Install the drain plugs 1...

Page 213: ...he drain plugs 1 Discharge oil into a special container to collect waste oils Properly dispose of oil Install the drain plugs to place and tighten them Fill the housings with fresh transmis sion oil t...

Page 214: ...diate seek medical help to avoid blood poi soning Note It is convenient to have spare in jectors ready for use To replace the injectors proceed as fol lows Completely clean the surfaces adjacent to th...

Page 215: ...lts 4 from the pulley 3 Check free rotation of the rotor and wear of the bearings If necessary remove the generator and send it to a shop for repair Operation 46 Flange bearings of the FDA planetary p...

Page 216: ...plant for repair Check electromagnetic relay contacts condition In case there is burning face up bolts with fine grain abrasive paper Operation 48 Engine fuel pump The delivery commencement angle of...

Page 217: ...as follows Pour 2 liters of kerosene into the water heat exchanger and fill the system with the prepared solution Start the engine and work for 8 to 10 hours then discharge the solution into a special...

Page 218: ...pecial shop Operation 53 Adjust the relief valve of the gearbox centrifuge The valve 2 maintains an oil pressure in the system of 0 9 to 1 0 MPa 9 to 10 kgf cm If the pressure drops below the specifie...

Page 219: ...hanger of the engine must drop 3 Add the coolant to the heat exchanger to the upper edge of the filler neck Op eration 2 p N7 4 For a quick warm up of the cab switch on the heater fan switch 3 and ope...

Page 220: ...peratures and dust use enclosed method of filling diesel with oil and fuel Change oil in the air pu rifier sink after each three shifts During MS 1 perform the following opera tions additionally to th...

Page 221: ...half axles as shown on figure L 1 If you fasten ropes to the eyebolt 1 run load handling device under eyebolt shank and lock in with stop per 2 through eyebolt When hydrostatic steering unit pump is d...

Page 222: ...mpressed air the electric equipment headlights alternator starter storage batteries cover the ter minals with protective lubricant When preparing the tractor to long term storage clean of scum and flu...

Page 223: ...house Requirements to long time storage of machines on open yards Preparing the engine for long time sto rage includes preservation of the surfaces of parts located inside the engine internal preserva...

Page 224: ...019 2004 When storing on open yards viewed sur faces are preserved with grease BELA KOR Grade A as per TU RB 600125053 020 2004 Preparation of tractor for operation af ter long time storage Remove the...

Page 225: ...hite spirit vapors in low concentrations act as a weak narcotic substance high concentrations may re sult in intoxication Rust preventive paper contains rust inhibitors that cause irrita tion and infl...

Page 226: ...ut it to storage containers Drain sediment from fuel coarse and fine filters Drain electrolyte from tractor AB put it special storage reservoir and send for reprocessing in a prescribed manner Disasse...

Page 227: ...th two fuel tanks 1220 1 1220 3 With one fuel tank Diesel fuel STB 1658 2006 with sulfur content of 350 ppm 0 035 max Grade B None Biodiesel fuel BDL B 10 BDL B 50 TU BY 500036524 121 2008 Diesel fuel...

Page 228: ...Lukoil Super SAE 5W 40 Motor oils M 8DM M 8G2K GOST 8581 78 Non e Shell Helix Diesel Ultra SAE 5W 40 Hessol Turbo Diesel SAE 5W 40 API CF 4 2 2 High pressure fuel pump of diesel engine 1 Same motor o...

Page 229: ...CHEM HYPOID SAE 80W 90 API GL5 GL4 3 9 0 04 1000 2 6 FDA wheel hub drive housing FDA portal planeta ry cylindrical 2 Transmis sion oil TAp 15V GOST 23652 79 Transmission oil TAD 17i TSp 15K GOST 23652...

Page 230: ...001 250 3 3 FDA reduc er pivot bearing 4 Lubricant Litol 24 GOST 21150 87 BECHEM LCP GM Solid oil S grease GOST 4366 76 or Solid oil ZH grease GOST 1033 79 BECHEM LCP GM 0 12 0 006 125 3 4 Steering cy...

Page 231: ...__________________________ 1 Fuels with sulfur content not exceeding the maximum allowable value set forth for Tier 2 diesel engines can be used Directive 97 68 Stage II and UN EEC Rules 96 01 up to 2...

Page 232: ......

Page 233: ...of FDA drive diode condenser Relay of engagement of PTO front shaft Braking relay Relay of DL engagement Tripple position switch of DL control Tripple position switch of FDA drive control Signal lamp...

Page 234: ...7 06 17 TU 37 003 701 75 1 SA4 FDA SA5 Switch 150 06 17 TU 37 003 701 75 1 SA5 DL SA6 Switch 147 01 17 TU 37 003 701 75 1 SA6 PTO shaft SA7 SA9 Switch off 12 1 642241 001 TU 3 SA7 PTO shaft SA8 high g...

Page 235: ...cket 0 0282189 2 1 double contact grey socket XP2 5 XS2 6 Female socket 0 0282189 4 2 double contact green socket XS2 7 Female socket 0 0282189 7 1 double contact yellow socket XP3 1 XS3 2 Female sock...

Page 236: ......

Page 237: ...ducing gear Relay of high gear engagement Left brake relay Right brake relay Relay of low gear engagement Relay of engagement of FDA drive Relay of DL engagement Relay of PTO shaft engagement For inst...

Page 238: ...ch 1 A5 Start preheater 1 Engine kit BA1 BA2 Loud speaker 2 Cassette radio recorder kit BK1 Temperature indicator sensor 1 BN1 Fuel level indicator sensor 1 For B 626 826 926 BN2 BN3 Fuel volume senso...

Page 239: ...r supply relay switch 1 K3 K6 K8 K10 Cut in relay 30A 7 K4 Cut out relay 20A 1 7 Starter relay 1 KH1 Interrupter of park brake light 1 2 Turn indicator breaker 1 1 Spark plug unit 1 2 Pre heater contr...

Page 240: ...Start pre heater switch 1 SB1 Emergency stop signal switch 1 SB2 Stop signal switch 1 SB3 Park brake light switch 1 SK1 Emergency temperature sensor 1 SP1 Air cleaner clogging sensor 1 SP2 Emergency a...

Page 241: ......

Page 242: ...lay mode Parameter selection Parameter value For output ground For control panel Gear shifting Parking brake Tractor turning Trailer turning High beam lighting Right wheel Left wheel PTO shaft buzzer...

Page 243: ......

Page 244: ...tch With conditioner With signal beacon With glow plug With heater With additional fuel tank Only for buzzer lighting ground Battery charge Emergency water temperature Emergency oil pressure Air press...

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