MTU 12V 2000 C66, Operating Instructions Manual

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Table of Contents
1 Safety
1.1 General conditions
5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for maintenance and
repair work 8
1.5 Auxiliary materials, fluids and lubricants,
fire prevention and environmental
protection 11
1.6 Conventions for safety instructions in the
text 13
2 Product Summary
2.1 Engine – Overview
14
2.2 Engine side and cylinder designations 16
2.3 Engine – Main dimensions 17
2.4 Firing order 18
2.5 Technical Data 19
2.5.1 12/16V 2000 C66 engine data 19
3 Operation
3.1 Putting the engine into operation after
extended out-of-service periods (>3
months) 22
3.2 Putting the engine into operation after
scheduled out-of-service-period 23
3.3 Tasks after extended out-of-service periods
(>3 weeks) 24
3.4 Checks prior to start-up 25
3.5 Fuel treatment system – Putting into
operation 26
3.6 Starting the engine 28
3.7 Fuel treatment system – Switching on 29
3.8 Operational checks 30
3.9 Stopping the engine 31
3.10 Emergency stop 32
3.11 After stopping the engine 33
3.12 Fuel treatment system – Shutdown 34
3.13 Plant cleaning 35
4 Maintenance
4.1 Maintenance task reference table [QL1]
36
5 Troubleshooting
5.1 Fuel treatment system – Troubleshooting
37
5.2 Troubleshooting 38
6 Task Description
6.1 Engine
41
6.1.1 Engine – Barring manually 41
6.1.2 Engine – Barring with starting system 42
6.2 Crankcase Breather 43
6.2.1 Crankcase breather – Oil mist fine separator
replacement 43
6.3 Valve Drive 44
6.3.1 Valve clearance – Check and adjustment 44
6.3.2 Cylinder head cover – Removal and
installation 47
6.4 Injection Valve / Injector 48
6.4.1 Injector – Replacement 48
6.4.2 Injector – Removal and installation 49
6.5 Fuel System 54
6.5.1 HP fuel line and pressure pipe neck –
Replacement 54
6.5.2 Fuel system – Venting 56
6.5.3 Fuel – Draining 57
6.6 Fuel Filter 58
6.6.1 Fuel filter – Replacement 58
6.6.2 Fuel prefilter – Differential pressure check and
adjustment of gauge 59
6.6.3 Fuel prefilter – Draining 60
6.6.4 Fuel prefilter ‒ Flushing 61
6.6.5 Fuel prefilter – Filter element replacement 63
6.7 Air Filter 65
6.7.1 Air filter – Replacement 65
6.8 Air Intake 66
6.8.1 Service indicator – Check 66
6.9 Exhaust Gas Recirculation 67
6.9.1 Exhaust gas recirculation flaps – Overview 67
6.9.2 Exhaust gas circulation - Checking flap
operation 68
6.10 Lube Oil System, Lube Oil Circuit 69
6.10.1 Engine oil – Level check 69
6.10.2 Engine oil – Change 70
6.11 Oil Filtration / Cooling 71
6.11.1 Engine oil filter – Replacement 71
MS150094/01E 2012-08 | Table of Contents | 3
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