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MTU 12 V 2000 M50A, Operating Instructions Manual

The Operating Instructions Manual for the MTU 12 V 2000 M50A engine is now available for free download on our website. This comprehensive manual provides detailed instructions on operating this high-performance engine. Don't miss out on the opportunity to enhance your product knowledge and download the manual at manualshive.com.

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7.7 Injection Valve / Injector

7.7.1 Injector – Replacement

Special tools, Material, Spare parts

Designation / Use

Part No.

Qty.

Injector

(→ Spare Parts Catalog)

Replacing injector

u

Remove injector and install new injector (→ Page 186).

MW15550/06E 2012-02 | Task Description | 183

TIM-ID: 0000000022 - 013

Summary of Contents for 12 V 2000 M50A

Page 1: ...Operating Instructions Diesel Engine 8 V 2000 M50A M50B 8 V 2000 M51A M51B 12 V 2000 M50A M50B 12 V 2000 M51A M51B 16 V 2000 M50A M50B 16 V 2000 M51A M51B MW15550 06E ...

Page 2: ...tten permission of MTU Friedrichshafen GmbH This restriction also applies to copyright distribution translation micro filming and storage or processing on electronic systems including data bases and online services This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or damage during operation Subject to alterations and amendments ...

Page 3: ...erature 45 C 69 3 12 12V 2000 M50A engine data Remote heat exchanger reference condition Intake air temperature 45 C 72 3 13 12V 2000 M50B engine data Engine mounted heat exchanger reference condition Intake air temperature 25 C 75 3 14 12V 2000 M50B engine data Remote heat exchanger reference condition Intake air temperature 25 C 78 3 15 12V 2000 M50B engine data Engine mounted heat exchanger ref...

Page 4: ...sual examination 170 7 4 Crankcase Breather 172 7 4 1 Crankcase ventilation Oil separator element replacement diaphragm check and replacement 172 7 4 2 Crankcase breather Cleaning oil separator element 174 7 5 Valve Drive 175 7 5 1 Valve clearance Check and adjustment 175 7 5 2 Cylinder head cover Removal and installation 178 7 6 Injection Pump HP Pump 179 7 6 1 Injection pump Replacement 179 7 6 ...

Page 5: ...229 7 19 2 Battery charging generator drive Drive belt replacement 231 7 20 Engine Mounting Support 233 7 20 1 Engine mounting Checking condition of resilient mounts 233 7 21 Wiring General for Engine Gearbox Unit 234 7 21 1 Engine wiring Check 234 7 22 Accessories for Electronic Engine Governor Control System 235 7 22 1 Engine governor and connectors Cleaning 235 7 22 2 Engine monitoring unit and...

Page 6: ...r it on delivery Any other use is considered improper use The engine manufacturer accepts no liability whatsoever for resultant damage or injury in such case The responsibility is borne by the user alone Correct use also includes observation of and compliance with the maintenance specifications Modifications or conversions Unauthorized modifications to the engine represent a safety risk MTU will a...

Page 7: ...s accessible to operating maintenance repair and transport personnel at all times Use the manual as a basis for instructing personnel on engine operation and repair In particular person nel must have read and understood the safety relevant instructions This is especially important for personnel who work on the engine only on an occasional basis These persons shall receive repeated instruction Use ...

Page 8: ... Illustration is essentially valid for 8V 2000 M engines Illustration is essentially valid for 12 16V 2000 M engines Transport with flange mounted gearbox Illustration is essentially valid for 8V 2000 M engines 8 Safety MW15550 06E 2012 02 TIM ID 0000002620 003 ...

Page 9: ...lift the engine The eyebolts mounted at the driving end and on the gearbox must not be used for transporting plants with flange mounted gearboxes Only use transport and lifting devices approved by MTU Take the engine s center of gravity into account MW15550 06E 2012 02 Safety 9 TIM ID 0000002620 003 ...

Page 10: ...crews for the engine mounts prior to engine trans portation Secure the engine against tilting during transport In particular when going down inclines or ramps the engine must be secured against moving and tilting Setting the engine down after transport Only set down engine on a firm level surface Make sure that the consistency and load bearing capacity of the ground or support surface is adequate ...

Page 11: ...ring units must be permanently observed with re gard to present operating status violation of limit values and warning or alarm messages The following steps must be taken if a malfunction of the system is recognized or reported by the system inform supervisor s in charge analyze the message if required carry out emergency operations e g emergency engine stop Engine operation The following conditio...

Page 12: ...tions clean Always seal connections with caps or covers if a line is removed or opened Take care not to damage lines in particular fuel lines during maintenance and repair work Ensure that all retainers and dampers are installed correctly Ensure that all fuel injection and pressurized oil lines are installed with enough clearance to prevent con tact with other components Do not place fuel or oil l...

Page 13: ...shaft end until correct sealing is established During hydraulic installation and removal ensure that nobody is standing in the immediate vicinity of the component to be installed removed Working on electrical electronic assemblies Always obtain the permission of the person in charge before commencing maintenance and repair work or switching off any part of the electronic system required to do so D...

Page 14: ... used Laser devices of classes 1 2 or 3A Laser devices of class 3B which have maximum output in the visible wavelength range 400 to 700 nm a maximum output of 5 mW and in which the beam axis and surface are designed to prevent any risk to the eyes 14 Safety MW15550 06E 2012 02 TIM ID 0000000879 023 ...

Page 15: ... emission regulations Emission control units systems may only be main tained exchanged or repaired if the components used for this purpose are approved by MTU or equiva lent components Noncompliance with these guidelines might represent a violation of the Clean Air Act and involves the termination of the operating license by the emission authorities MTU does not accept any liability for violations...

Page 16: ...s danger class AI AII and B out of containers results in a risk of explosion Forcing compressed air into thin walled containers e g containers made of tin plastic and glass for drying purposes or to check for leaks results in a risk of bursting Carry out leak test in accordance with the specifications Painting When painting in other than spray booths equipped with extractors ensure good ventilatio...

Page 17: ...ces Minor injury or material damage Remedial action Note This manual contains highlighted safety warnings in accordance with the US ANSI Z535 standard which begin with one of the signal words listed above depending on the severity of the hazard Safety instructions 1 Read and familiarize yourself with all safety notices before starting up or repairing the product 2 Pass on all safety instructions t...

Page 18: ...ated A and those of the right side B as per DIN ISO 1204 The cylinders of each bank are numbered consecutively starting with No 1 at the driving end of the engine Other components are numbered in the same way i e starting with No 1 on driving end 1 KGS Free end 2 Right engine side 3 KS Driving end 4 Left engine side 18 General Information MW15550 06E 2012 02 TIM ID 0000000863 017 ...

Page 19: ... Low surface temperature Reduced amount of heat to be dissipated by the coolant Absolute gas tightness Turbocharging Sequential turbocharging with intercooling turbochargers can be cut in out during operation Cooling system Engine cooled by split circuit cooling system with plate core heat exchanger Service block The service components are mounted at the auxiliary PTO end The arrangement facilitat...

Page 20: ... coupling control Input output signals as well as data transfer to CAN field bus for remote control and ship side monitor ing Monitoring in engine room Engine control and monitoring unit LOP Functions Alphanumeric monochrome LCD display for monitoring of measured values as well as alarms when limits are violated Pushbuttons for menu control and dimming unit Combined control and display elements fo...

Page 21: ...Fuel system covers MW15550 06E 2012 02 General Information 21 TIM ID 0000002178 005 ...

Page 22: ...22 General Information MW15550 06E 2012 02 TIM ID 0000002178 005 ...

Page 23: ...Lube oil system covers MW15550 06E 2012 02 General Information 23 TIM ID 0000002178 005 ...

Page 24: ...24 General Information MW15550 06E 2012 02 TIM ID 0000002178 005 ...

Page 25: ...pressure is greatly reduced by a faulty O ring 3 The union is confirmed as being SOLAS compliant by DNV and GL Plugs and sensors Screw in plugs 2 are sealed toward the outside either with a copper sealing ring 1 according to DIN or an O ring ISO The fluid must first pass the thread in case of a loose threaded union or faulty sealing ring 2 The pressure is so greatly reduced by this and the faulty ...

Page 26: ...l sealing area 20 Leak fuel connection The HP fuel line is sealed by the thrust ring 8 If leakage in the area of the thrust ring 8 or the HP line 5 occurs the emerging fuel is routed to the leakage chamber Leak fuel is allowed to escape without pressure via the leakage overflow bore 7 The leakage chamber is sealed toward the outside by the O rings 3 This prevents leaking fuel from escaping The uni...

Page 27: ...eral spray The fluid is diverted to the catch basin whereby the pressure is greatly reduced Shielding by structural overhang The overhang 1 prevents lateral spray The fluid is diverted to the catch basin whereby the pressure is greatly reduced MW15550 06E 2012 02 General Information 27 TIM ID 0000002178 005 ...

Page 28: ... 120 Air intake air supply 140 Exhaust system 170 Starting equipment 180 Lube oil system lube oil circuit 200 Coolant circuit 230 Mounting support 250 PTO systems driving end and free end 500 Monitoring control and regulation system Engine model designation Key to the engine model designations 8 12 16V 2000 M50 M61A B 8 12 16 Number of cylinders V Cylinder arrangement 2000 Series M5 Application se...

Page 29: ... 2000 M 1 B03 T Intake air 2 B10 P Charge air pres sure 3 B09 T Charge air 4 B5 2 P Lube oil 5 F25 P Lube oil differ ence over filter 6 B34 P Fuel after filter 7 B07 T Lube oil 8 B05 P Lube oil MW15550 06E 2012 02 General Information 29 TIM ID 0000012937 003 ...

Page 30: ...Left engine side 12V 2000 M 1 F33 H Engine coolant 2 Y27 Turbocharger con trol valve 3 B21 Raw water pres sure 30 General Information MW15550 06E 2012 02 TIM ID 0000012937 003 ...

Page 31: ...Engine free end 12V 2000 M 1 B06 T Coolant 2 B6 2 T Coolant MW15550 06E 2012 02 General Information 31 TIM ID 0000012937 003 ...

Page 32: ...Right engine side 12V 2000 M 1 B44 N turbocharger 2 B16 P Coolant 3 F46 H Leak off fuel 4 B33 T Fuel 32 General Information MW15550 06E 2012 02 TIM ID 0000012937 003 ...

Page 33: ...riving end 12V 2000 M 1 B01 N Camshaft 2 B4 22 T Exhaust bulk B side 3 B13 N Crankshaft 4 B13 2 N Crankshaft 5 B4 21 T Exhaust bulk A side MW15550 06E 2012 02 General Information 33 TIM ID 0000012937 003 ...

Page 34: ...ntake air 2 B10 P Charge air 3 B09 T Charge air 4 B5 2 P Lube oil 5 F25 P Lube oil differ ence over filter 6 B34 P Fuel after filter 7 B07 T Lube oil 8 B05 P Lube oil 34 General Information MW15550 06E 2012 02 TIM ID 0000012937 003 ...

Page 35: ...Left engine side 16V 2000 M 1 F33 H Coolant 2 Y27 Turbocharger con trol valve 3 B21 Raw water pres sure MW15550 06E 2012 02 General Information 35 TIM ID 0000012937 003 ...

Page 36: ...Free end 16V 2000 M 1 B06 T Coolant 2 B6 2 T Coolant 36 General Information MW15550 06E 2012 02 TIM ID 0000012937 003 ...

Page 37: ...Right engine side 16V 2000 M 1 B44 N Turbocharger 2 B16 P Coolant 3 F46 H Leak off fuel 4 B33 T Fuel MW15550 06E 2012 02 General Information 37 TIM ID 0000012937 003 ...

Page 38: ...riving end 16V 2000 M 1 B01 N Camshaft 2 B4 22 T Exhaust bulk B side 3 B13 N Crankshaft 4 B13 2 N Crankshaft 5 B4 21 T Exhaust bulk A side 38 General Information MW15550 06E 2012 02 TIM ID 0000012937 003 ...

Page 39: ...0M 50A Application group 3A Intake air temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 332 General conditions for maximum power Nu...

Page 40: ...e upstream of engine to R bar 5 3 Lube oil operating pressure low idle meas point before engine R bar 2 0 Fuel system Number of cylinders 8 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flo...

Page 41: ...clinations L Liters 45 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 55 Weights main dimensions Number of cylinders 8 Engine dry weight with attached standard accessories without coupling R kg 1790 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface noi...

Page 42: ...temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 332 General conditions for maximum power Number of cylinders 8 Intake depression n...

Page 43: ...ylinders 8 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 10 General operating data Number of cylinders 8 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter ...

Page 44: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 55 Weights main dimensions Number of cylinders 8 Engine dry weight with attached standard accessories without coupling R kg 1750 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface noise with attenuated intake nois...

Page 45: ...air temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 400 General conditions for maximum power Number of cylinders 8 Intake depressi...

Page 46: ...e oil operating pressure low idle meas point before engine R bar 2 0 Fuel system Number of cylinders 8 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 1 4 General operat...

Page 47: ...clinations L Liters 45 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 55 Weights main dimensions Number of cylinders 8 Engine dry weight with attached standard accessories without coupling R kg 1790 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noi...

Page 48: ...temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 400 General conditions for maximum power Number of cylinders 8 Intake depression n...

Page 49: ...Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 11 9 General operating data Number of cylinders 8 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric ...

Page 50: ...n capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 55 Weights main dimensions Number of cylinders 8 Engine dry weight with attached standard accessories without coupling R kg 1750 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake noi...

Page 51: ...perature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 332 General conditions for maximum power Number of cylinders 8 Intake depression new filter A mbar 15 Intake depressio...

Page 52: ...ssure low idle meas point before engine R bar 2 0 Fuel system Number of cylinders 8 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at engine inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max A Liters min 1 45 General operating data Number of cylinder...

Page 53: ...Liters 45 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 55 Weights main dimensions Number of cylinders 8 Engine dry weight with standard accessories installed w o coupling R kg 1790 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 3dB A tolerance R dB A 103 Engine surface noi...

Page 54: ...re C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power as per ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 332 General conditions for maximum power Number of cylinders 8 Intake depression new filter A mbar 15 Intake depression ...

Page 55: ...l supply flow max A Liters min 10 General operating data Number of cylinders 8 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 8 Starter rated voltage standard design R V 24 Starting equipment with compressed air hydraulic starter motor Number of cylinders 8 Starting air pressure before starter motor min R bar 18 Starting air pressure before starter motor...

Page 56: ...Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 3dB A tolerance R dB A 103 Engine surface noise with attenuated intake noise filter DL free field sound power level Lp 1 m distance ISO 6798 2dB A tolerance R dB A 100 56 Technical Data MW15550 06E 2012 02 TIM ID 0000036349 001 ...

Page 57: ...rature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power as per ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 400 General conditions for maximum power Number of cylinders 8 Intake depression new filter A mbar 15 Intake depress...

Page 58: ...ssure low idle meas point before engine R bar 2 0 Fuel system Number of cylinders 8 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at engine inlet connection min when engine is running L bar 0 3 Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max A Liters min 1 67 General operating data Number of cylinder...

Page 59: ...Liters 45 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 55 Weights main dimensions Number of cylinders 8 Engine dry weight with standard accessories installed w o coupling R kg 1790 Acoustics Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 3dB A tolerance R dB A 104 Engine surface noi...

Page 60: ...re C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power as per ISO 3046 Number of cylinders 8 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 400 General conditions for maximum power Number of cylinders 8 Intake depression new filter A mbar 15 Intake depression ...

Page 61: ...l supply flow max A Liters min 12 General operating data Number of cylinders 8 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 8 Starter rated voltage standard design R V 24 Starting equipment with compressed air hydraulic starter motor Number of cylinders 8 Starting air pressure before starter motor min R bar 18 Starting air pressure before starter motor...

Page 62: ...Number of cylinders 8 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 3dB A tolerance R dB A 104 Engine surface noise with attenuated intake noise filter DL free field sound power level Lp 1 m distance ISO 6798 2dB A tolerance R dB A 99 62 Technical Data MW15550 06E 2012 02 TIM ID 0000036351 001 ...

Page 63: ...air temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 498 General conditions for maximum power Number of cylinders 12 Intake depres...

Page 64: ...9 Lube oil operating pressure low idle meas point before engine R bar 3 5 Fuel system Number of cylinders 12 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 2 3 General ...

Page 65: ...clinations L Liters 73 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface n...

Page 66: ...temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 498 General conditions for maximum power Number of cylinders 12 Intake depression...

Page 67: ... Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 21 General operating data Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric ...

Page 68: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface noise with attenuated intake no...

Page 69: ...air temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 498 General conditions for maximum power Number of cylinders 12 Intake depres...

Page 70: ...9 Lube oil operating pressure low idle meas point before engine R bar 3 5 Fuel system Number of cylinders 12 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 2 3 General ...

Page 71: ...clinations L Liters 73 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface n...

Page 72: ...temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 498 General conditions for maximum power Number of cylinders 12 Intake depression...

Page 73: ... Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 21 General operating data Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric ...

Page 74: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface noise with attenuated intake no...

Page 75: ...air temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 600 General conditions for maximum power Number of cylinders 12 Intake depres...

Page 76: ... oil operating pressure low idle meas point before engine R bar 3 5 Fuel system Number of cylinders 12 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 2 7 General operat...

Page 77: ...clinations L Liters 73 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface n...

Page 78: ...temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 600 General conditions for maximum power Number of cylinders 12 Intake depression...

Page 79: ... Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 26 General operating data Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric ...

Page 80: ...n capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake n...

Page 81: ...air temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 600 General conditions for maximum power Number of cylinders 12 Intake depres...

Page 82: ... oil operating pressure low idle meas point before engine R bar 3 5 Fuel system Number of cylinders 12 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 2 8 General operat...

Page 83: ...clinations L Liters 73 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface n...

Page 84: ...temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 600 General conditions for maximum power Number of cylinders 12 Intake depression...

Page 85: ... Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 26 General operating data Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric ...

Page 86: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake no...

Page 87: ... water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 498 General conditions for maximum power Number of cylinders 12 Intake depression new filter A mbar 1...

Page 88: ...ting pressure low idle meas point before engine R bar 3 5 Fuel system Number of cylinders 12 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 2 3 General operating data N...

Page 89: ...clinations L Liters 73 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface n...

Page 90: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 498 General conditions for maximum power Number of cylinders 12 Intake depression new filter A mbar 15 Intake depression ...

Page 91: ...let connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 21 General operating data Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 12 Rate...

Page 92: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 103 Engine surface noise with attenuated intake no...

Page 93: ... water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 600 General conditions for maximum power Number of cylinders 12 Intake depression new filter A mbar 1...

Page 94: ...ting pressure low idle meas point before engine R bar 3 5 Fuel system Number of cylinders 12 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 2 7 General operating data N...

Page 95: ...clinations L Liters 73 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface n...

Page 96: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 600 General conditions for maximum power Number of cylinders 12 Intake depression new filter A mbar 15 Intake depression ...

Page 97: ...let connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 26 General operating data Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 12 Rate...

Page 98: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 88 Weights main dimensions Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 Acoustics Number of cylinders 12 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake no...

Page 99: ...air temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 664 General conditions for maximum power Number of cylinders 16 Intake depres...

Page 100: ...sure before engine to R bar 6 4 Fuel system Number of cylinders 16 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 3 0 General operating data Number of cylinders 16 Firi...

Page 101: ...clinations L Liters 97 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 102 Engine surface ...

Page 102: ...temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 664 General conditions for maximum power Number of cylinders 16 Intake depression...

Page 103: ...tion min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 20 General operating data Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 16 Rated starter ...

Page 104: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 102 Engine surface noise with attenuated intake n...

Page 105: ...air temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 664 General conditions for maximum power Number of cylinders 16 Intake depres...

Page 106: ...sure before engine to R bar 6 3 Fuel system Number of cylinders 16 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 3 1 General operating data Number of cylinders 16 Firi...

Page 107: ...clinations L Liters 97 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 102 Engine surface ...

Page 108: ...temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 664 General conditions for maximum power Number of cylinders 16 Intake depression...

Page 109: ...tion min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 20 General operating data Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 16 Rated starter ...

Page 110: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 102 Engine surface noise with attenuated intake n...

Page 111: ...air temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 800 General conditions for maximum power Number of cylinders 16 Intake depres...

Page 112: ...sure before engine to R bar 6 7 Fuel system Number of cylinders 16 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 3 6 General operating data Number of cylinders 16 Firi...

Page 113: ...clinations L Liters 97 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface ...

Page 114: ...temperature C 25 Raw water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 800 General conditions for maximum power Number of cylinders 16 Intake depression...

Page 115: ...tion min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 24 General operating data Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 16 Rated starter ...

Page 116: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake n...

Page 117: ...air temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 800 General conditions for maximum power Number of cylinders 16 Intake depres...

Page 118: ...sure before engine to R bar 6 5 Fuel system Number of cylinders 16 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 3 6 General operating data Number of cylinders 16 Firi...

Page 119: ...clinations L Liters 97 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface ...

Page 120: ...temperature C 45 Raw water inlet temperature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 800 General conditions for maximum power Number of cylinders 16 Intake depression...

Page 121: ...tion min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 24 General operating data Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 16 Rated starter ...

Page 122: ... capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake n...

Page 123: ...water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 664 General conditions for maximum power Number of cylinders 16 Intake depression new filter A mbar 15...

Page 124: ...ting pressure low idle meas point before engine R bar N Fuel system Number of cylinders 16 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 3 0 General operating data Num...

Page 125: ...clinations L Liters 97 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 102 Engine surface ...

Page 126: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1500 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 664 General conditions for maximum power Number of cylinders 16 Intake depression new filter A mbar 15 Intake depression ...

Page 127: ...General operating data Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 16 Rated starter voltage standard design R V 24 Starting equipment with compressed air hydraulic starter motor Number of cylinders 16 Starting air pressure before starter motor min R bar 24 Starting air pressure before starter motor max R bar 30 Capacities Number...

Page 128: ...3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 102 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1 m distance ISO 6798 R dB A 102 128 Technical Data MW15550 06E 2012 02 TIM ID 0000011033 002 ...

Page 129: ...water inlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 800 General conditions for maximum power Number of cylinders 16 Intake depression new filter A mbar 15...

Page 130: ... engine to R bar 7 0 Fuel system Number of cylinders 16 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 Fuel pressure at supply connection to engine min when engine is run ning L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R Liters min 3 6 General operating data Number of cylinders 16 Firing speed fr...

Page 131: ...clinations L Liters 97 Oil pan capacity at dipstick mark max standard oil system Option max operating inclinations L Liters 117 Weights main dimensions Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface ...

Page 132: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 Power related data power ratings are net brake power to ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Continuous power ISO 3046 10 overload capability design power DIN 6280 ISO 8528 A kW 800 General conditions for maximum power Number of cylinders 16 Intake depression new filter A mbar 15 Intake depression ...

Page 133: ...General operating data Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 Starter electric Number of cylinders 16 Rated starter voltage standard design R V 24 Starting equipment with compressed air hydraulic starter motor Number of cylinders 16 Starting air pressure before starter motor min R bar 24 Starting air pressure before starter motor max R bar 30 Capacities Number...

Page 134: ...3200 Acoustics Number of cylinders 16 Exhaust noise unsilenced DL free field sound pressure level Lp 1 m dis tance ISO 6798 R dB A 104 Engine surface noise with attenuated intake noise filter DL free field sound pressure level Lp 1 m distance ISO 6798 R dB A 106 134 Technical Data MW15550 06E 2012 02 TIM ID 0000011212 002 ...

Page 135: ...r Number of cylin ders Firing order 8 V A1 B4 A4 A2 B3 A3 B2 B1 12 V A1 B2 A5 B4 A3 B1 A6 B5 A2 B3 A4 B6 16 V A1 B5 A3 A5 B2 B8 A2 A8 B3 A7 B4 B6 A4 A6 B1 B7 MW15550 06E 2012 02 Technical Data 135 TIM ID 0000002802 004 ...

Page 136: ... Height C 8 V 2000 M50 M61 approx 2005 mm approx 1280 mm approx 1315 mm 12 V 2000 M50 M61 approx 2350 mm approx 1400 mm approx 1475 mm 16 V 2000 M50 M61 approx 2815 mm approx 1425 mm approx 1520 mm 136 Technical Data MW15550 06E 2012 02 TIM ID 0000002146 003 ...

Page 137: ...ime Page 201 Fuel prefilter pressure gauge Align adjustable pointer with position of pressure indicator Page 197 Fuel system Vent Page 193 Raw water pump if located above waterline Prime approx 3 to 4 liters Cooling system If engine is out of service for more than one year change coolant Page 222 Cooling system Check coolant level Page 221 Cooling system Preheat coolant with preheating unit ECU Ch...

Page 138: ...k oil level Page 208 Cooling system Check coolant level Page 221 Cooling system Preheat coolant with preheating unit Fuel prefilter Drain Page 198 Battery charging generator drive Check condition of drive belt Page 228 Engine control system Switch ON Press READY FOR OPERATION button Page 140 LOP Press LAMP TEST button Page 140 138 Operation MW15550 06E 2012 02 TIM ID 0000002684 003 ...

Page 139: ...running noises and vibration Check exhaust color Page 149 Fuel prefilter Check fuel prefilter contamination indicator for max admissible value Page 197 Drain water and contaminants Page 198 Air filter Check signal ring position of contamination indicator Page 206 HT coolant pump Check relief bore for oil and coolant discharge and contamination Page 225 Raw water pump Check relief bore for oil and ...

Page 140: ... KNOWLEDGE Pressing the key the first time stops alarm signalization Pressing the key a second time acknowledges an active alarm LED spot lights up when an alarm is active 7 White DIMMER Holding down the key increases LCD background illumina tion 8 White DIMMER Holding down the key decreases LCD background illumina tion 9 White LAMP TEST Pressing the key initiates lamp test 140 Operation MW15550 0...

Page 141: ...D spot lights up at Ready for operation switch posi tion 17 Green LOCAL OPERA TION Pressing the key switches between local operation and re mote control LED spot lights up when local mode is active 18 White START Pressing the key initiates automatic engine starting proce dure LED spot lights up as long as the starting procedure is running 19 White STOP Pressing the key initiates automatic engine s...

Page 142: ...LOP Item Task Engine Make sure that engine is in unloaded condition Engine control system Switch ON LOP LOCAL OPERATION button is illuminated brightly local operating mode is active Page 140 CLUTCH NEUTRAL button is illuminated brightly gearbox is disengag ed Page 140 LOP Press READY FOR OPERATION button briefly Page 140 READY FOR OPERATION button is illuminated brightly LOP Press START button bri...

Page 143: ...g down disengage gear and run the engine at idle speed for at least 10 mins until engine temperatures have dropped and constant values are displayed Stopping the engine from LOP Item Task LOP Disengage clutch Page 140 LOP Operate engine at idle speed Page 140 Temperature readings Wait until engine temperatures do not sink any further LOP Press STOP button Page 140 STOP button is illuminated Engine...

Page 144: ...supply to ECU Engine control is deactivated Engines with emergency air shut off flaps Flaps close EMERGENCY STOP button flashes signalization by horn flash lamp etc is released After emergency stop from LOP Item Task LOP Press ALARM ACKNOWLEDGE button Page 140 Audible and visual signalization stops LOP Press ALARM ACKNOWLEDGE button again Power supply to ECU is provided Alarm is acknowledged Engin...

Page 145: ...at a suitable temperature the antifreeze concentration is insufficient for the engine room tempera ture antifreeze concentration is 50 and engine room temperature is below 40 C Raw water Drain If freezing temperatures are to be expected and the engine is to remain out of service for an extended period Engine control system Switch off Air intake and exhaust sys tem Out of service period 1 week Seal...

Page 146: ...g sensors with compressed air Plant Cleaning 1 Carry out plant cleaning only in areas where an appropriate oil separator is provided environmental pro tection 2 Prior to putting the cleaning unit into operation read the Operating Instructions of the water steam jet unit carefully and observe the safety precautions 3 For external cleaning with high pressure jet use a flat mouth nozzle only 4 Carry ...

Page 147: ...er if fitted Page 139 W0508 Check contamination indicator reading on fuel prefilter if fit ted Page 139 W1001 Replace fuel filter or fuel filter element Page 195 W1002 Check valve clearance Page 175 W1005 Replace air filter Page 204 W1006 Replace fuel injectors Page 183 W1007 Replace fuel injection pump s Page 179 W1008 Replace engine oil filter at each oil change or when the time limit years is r...

Page 148: ...ain water and dirt from fuel prefilter if fitted Page 139 W0508 Check contamination indicator reading on fuel prefilter if fit ted Page 139 W1001 Replace fuel filter or fuel filter element Page 195 W1002 Check valve clearance Page 175 W1005 Replace air filter Page 204 W1006 Replace fuel injectors Page 183 W1007 Replace fuel injection pump s Page 179 W1008 Replace engine oil filter at each oil chan...

Page 149: ... in connections possibly loose Check plug in connections Page 238 Engine Running gear blocked engine cannot be barred manually Contact Service Start interlock limit switch Limit switch not installed Check limit switch Page 237 Limit switch defective Wiring faulty Check wiring Page 234 Engine turns but does not fire Component Cause Measure Starter Poor rotation by starter Battery dis charged or fau...

Page 150: ...Injection pump defective Replace Page 179 Speed sensor Faulty Contact Service Fuel system Air in fuel system Vent fuel system Page 193 ECU Faulty Contact Service Charge air temperature too high Component Cause Measure Engine coolant Engine coolant treatment incorrect Check MTU test kit Intercooler Contaminated Contact Service Engine room Air intake temperature too high Check fans Check air inlet o...

Page 151: ...gine oil level too high Drain engine oil Page 209 Oil separator or oil preseparator of crankcase breather clogged Replace Page 172 Exhaust turbocharger Cylinder head Piston rings Cylinder liner Faulty Contact Service White exhaust gas Component Cause Measure Engine Not at operating temperature Run engine to reach operating temper ature Fuel system Water in fuel Check fuel system at fuel prefilter ...

Page 152: ... Yellow alarm occurred Red alarm with engine shutdown will probably follow 1 Start other genset as preventive measure 2 Determine cause of yellow alarm and rectify AL Battery Charge Fault Battery not being charged 1 Check power circuit breakers and fuses 2 Check transistorized regulator AL Press Monitoring Fail EMU EMU pressure monitoring failure Contact Service Have EMU replaced AL ECU Defective ...

Page 153: ...d and replaced if required AL Water in Fuel Pre filter Water in fuel prefilter Drain fuel prefilter Page 198 DL 211 A001 A001 DIS not recognized on default bus 1 Check LOP visually Page 243 2 Perform LOP test procedures Page 245 3 Check ECU plug connection Page 238 4 Check engine wiring Page 234 5 Contact Service Have DIS checked and replaced if required DL 211 A001 A010 LCU of LOP 1 PIM No 21 X A...

Page 154: ...ions and fulfill if nec essary RL 211 A001 A001 DIS not recognized on redundant bus 1 Check LOP visually Page 243 2 Perform LOP test procedures Page 245 3 Contact Service Have DIS checked and replaced if required RL 211 A001 A010 LCU of LOP 1 PIM No 21 X A001 A010 not recognized on redundant bus 1 Check LOP visually Page 243 2 Perform LOP test procedures Page 245 3 Contact Service Have MPU 23 of P...

Page 155: ...ube Oil ECU Safety system detects that engine oil pressure is too low 1 Check lube oil level and top up if required Page 208 2 Contact Service SS P Lube Oil EMU Safety system detects that engine oil pressure is too low 1 Check lube oil level and top up if required Page 208 2 Contact Service SS Safety Channel Def EMU Safety system fault message Contact Service Have EMU checked and replaced if requi...

Page 156: ...ked and re placed if required TD T Coolant The two coolant temperature sensors provide different values 1 Check LOP visually Page 243 2 Perform LOP test procedures Page 245 3 Check ECU plug connection Page 238 4 Check engine wiring Page 234 5 Contact Service Have sensors checked and re placed if required Cylinder cutout Measuring point Cylinder cutout ac tive Status report for cylinder cutout num ...

Page 157: ...ls Material Spare parts Designation Use Part No Qty Shield A4 735233000100 10 Shield A5 735233000101 14 Shield A7 735233000103 6 Shield A8 735233000104 2 SOLAS shielding Installation 1 Pinpoint installation location Page 160 2 Install suitable shielding 3 Press shielding until locked MW15550 06E 2012 02 Task Description 157 TIM ID 0000010550 003 ...

Page 158: ...pare parts Designation Use Part No Qty Shield A4 735233000100 5 Shield A5 735233000101 7 Shield A7 735233000103 6 Shield A8 735233000104 2 Installing SOLAS shielding 1 Pinpoint installation location Page 160 2 Install suitable shielding 3 Press shielding until locked 158 Task Description MW15550 06E 2012 02 TIM ID 0000010551 004 ...

Page 159: ...t temperature Special tools Material Spare parts Designation Use Part No Qty Oil filter shield X00009628 Fuel filter shield X00009654 Installing SOLAS shield on oil filter and fuel filter 1 Pinpoint installation location Page 160 2 Install suitable shielding MW15550 06E 2012 02 Task Description 159 TIM ID 0000010702 004 ...

Page 160: ...eneral information Primarily fit SOLAS shielding as per MTN 5233 Page 157 On crankcase Item Type of shielding Remarks 1 Shield A4 On brazed on union 2 Shield A5 On crankcase Free end B side 160 Task Description MW15550 06E 2012 02 TIM ID 0000010065 006 ...

Page 161: ...g Remarks 1 Free end B side Shield A7 On fuel delivery pump Free end B side Item Type of shielding Remarks 1 Free end B side Shield A7 On HP fuel pump Free end MW15550 06E 2012 02 Task Description 161 TIM ID 0000010065 006 ...

Page 162: ...bove fuel priming pump Free end Item Type of shielding Remarks 1 Free end Shield A7 Below fuel priming pump Free end Item Type of shielding Remarks 1 Free end Shield A8 On fuel filter housing 162 Task Description MW15550 06E 2012 02 TIM ID 0000010065 006 ...

Page 163: ...Driving end A side Item Type of shielding Remarks 1 Driving end Shield A5 On valve plate Driving end A side MW15550 06E 2012 02 Task Description 163 TIM ID 0000010065 006 ...

Page 164: ...iving end Shield A5 On exhaust turbocharger flap control 4 Driving end Shield A5 On exhaust turbocharger flap control Driving end Item Type of shielding Remarks 1 Driving end Shield A4 Exhaust turbocharger lubrication 2 Driving end Shield A4 On brazed on union 164 Task Description MW15550 06E 2012 02 TIM ID 0000010065 006 ...

Page 165: ...Driving end Item Type of shielding Remarks 1 Driving end Shield A4 Exhaust turbocharger lubrication MW15550 06E 2012 02 Task Description 165 TIM ID 0000010065 006 ...

Page 166: ...r zone After working on the engine check that all protective devices have been reinstalled and all tools removed from the engine Engine Barring manually 1 Remove cover plate 2 2 Attach ratchet with socket to barring tool 3 Rotate crankshaft in engine direction of ro tation Apart from the normal compression resistance there should be no abnormal re sistance Result If the resistance exceeds compress...

Page 167: ...ngine Engine cranking on starter 1 Disengage the bayonet union nut 4 of connector X4 with connector pliers 2 and withdraw connector 3 from Engine Control Unit 2 Bar engine in unloaded condition Press START button 3 Let the crankshaft rotate until oil pressure is indicated 4 Engine start is automatically interrupted when max admissible starting period has expired Re start engine after approx 20 sec...

Page 168: ...ons First signs of marks left by lower cooling bores Running pattern seems darker No action required Dark areas with even or varying degrees of discoloration Beginning and end of the discoloration are not sharply defined and do not cover the entire stroke area Dark areas in the upper section of the cooling bore remaining cir cumference without objections Piston rings without objections Further end...

Page 169: ...Final steps 1 Install injector Page 186 2 Install cylinder head cover Page 178 MW15550 06E 2012 02 Task Description 169 TIM ID 0000000015 013 ...

Page 170: ...Smoothened areas appear brighter and more brilliant than the surrounding running surface Findings not critical Bright area Bright areas are on the running surface and show local removal of the honing pattern Grooves from honing process are not visible any more Discoloration This is caused by oxidation surface discoloration through oil or fuel and tem perature differences around the liner It appear...

Page 171: ...tion starting in TDC ring 1 have to be replaced Seizure marks scuff ing Irregular circumference lengths and depths Can be caused either by the pis ton skirt or the piston crown Material deposits on the liner smear heavy dis coloration Severe visible scoring Replace liner Evaluation of findings and further measures The findings in the start phase of oxidation discoloration and heat discoloration ar...

Page 172: ...dues which are harmful to health Risk of injury and poisoning Wear protective clothing gloves and goggles safety mask Avoid contact with skin Do not inhale oil vapor Replacing filter element of oil separator 1 Remove cover 2 with O ring 3 2 Remove filter element 1 from housing 4 3 Insert new filter element into housing 4 ensuring correct position and fit end cover 2 with new O ring 4 Tighten screw...

Page 173: ...Install diaphragm 3 on housing 1 6 Install new gasket 2 and spring 5 togeth er with cover 4 7 Tighten screws of cover 4 to specified tightening torque Name Size Type Lubricant Value Standard Screw Tightening torque 6 Nm 2 Nm 8 Check diaphragms in further oil separators in the same way MW15550 06E 2012 02 Task Description 173 TIM ID 0000027984 003 ...

Page 174: ...ressed air Risk of injury Do not direct compressed air jet at persons Wear protective goggles safety mask and ear protectors Crankcase breather Cleaning oil separator element 1 Remove cover 1 from housing 4 2 Remove oil separator 2 and gasket 3 3 Clean oil separator 2 in fuel and blow dry with compressed air 4 Moisten oil separator 2 with engine oil 5 Place oil separator 2 with new gasket 3 onto h...

Page 175: ...ial tools Material Spare parts Designation Use Part No Qty Torque wrench 20 100 Nm F30026582 1 Ratchet adapter F30062582 1 Feeler gauge Y4342013 1 Preparatory steps 1 Remove cover plate 2 2 Remove cylinder head cover Page 178 3 Bar engine manually in engine direction of rotation until the markings 1 are aligned MW15550 06E 2012 02 Task Description 175 TIM ID 0000004360 005 ...

Page 176: ...inder A1 is in overlap TDC I Inlet valve X Exhaust valve 4 Use feeler gauge to determine the distance between valve bridge and rocker arm 5 If the deviation from the set value exceeds 0 1 mm adjust valve clearance Adjusting valve clearance 1 Loosen locknut 1 and unscrew adjusting screw 2 slightly 2 Insert feeler gauge between valve bridge and rocker arm 3 Readjust adjusting screw 2 so that the fee...

Page 177: ...verify that the gauge just passes through the gap Result If not adjust valve clearance Final steps 1 Remove barring device 2 For installation of removed parts follow reverse sequence of working steps MW15550 06E 2012 02 Task Description 177 TIM ID 0000004360 005 ...

Page 178: ...linder head cover Removal and installation 1 Remove screws 2 Remove cylinder head cover with gasket from cylinder head 3 Clean mounting surface 4 Check condition of profile gasket in cylinder head cover 5 Replace damaged gaskets 6 Place cylinder head covers onto crankcase and tighten screws applying the specified tightening torque Name Size Type Lubricant Value Standard Screw Tightening torque 20 ...

Page 179: ...eplacement Special tools Material Spare parts Designation Use Part No Qty Injection pump Spare Parts Catalog Injection pump Replacement u Remove injection pump and install new one Page 180 MW15550 06E 2012 02 Task Description 179 TIM ID 0000000020 003 ...

Page 180: ...ling ring Spare Parts Catalog Sealing ring Spare Parts Catalog DANGER Unguarded rotating and moving engine components Risk of serious injury Danger to life Before barring the engine ensure that nobody is in the danger zone WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke Preparatory steps 1 Shut off fuel supply line befo...

Page 181: ... screws 6 Remove injection pump 7 Remove sealing rings from injection pump 8 After removal seal all openings with suita ble covers Installing injection pump 1 Remove all blanking plugs and covers 2 Clean mating face of injection pump and roller Note Sealing ring 1 Ø47 mm 3 Coat sealing ring 1 with grease Kluthe Hakuform 30 10 emulsifier and fit on to in jection pump Note Sealing ring 2 Ø45 mm 4 Co...

Page 182: ...ng a torque wrench Maximum permissible tightening torque 35 Nm Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 13 Install injection pump wiring 1 14 Use torque wrench to tighten screws to the specified tightening torque Name Size Type Lubricant Value Standard Screw Tightening torque 1 0 Nm 0 2 Nm Final steps 1 Remove barring device Page 166 2 Clean mating faces on cy...

Page 183: ...tor Replacement Special tools Material Spare parts Designation Use Part No Qty Injector Spare Parts Catalog Replacing injector u Remove injector and install new injector Page 186 MW15550 06E 2012 02 Task Description 183 TIM ID 0000000022 013 ...

Page 184: ...nd ignition sources Do not smoke WARNING Compressed air Risk of injury Do not direct compressed air jet at persons Wear protective goggles safety mask and ear protectors Preparatory steps 1 Remove cylinder head cover Page 178 2 Drain fuel Page 192 Replacing pressure pipe neck 1 Remove fuel line 3 2 Remove thrust screw 2 3 Withdraw pressure pipe neck 1 4 Coat sealing ring with grease Kluthe Haku fo...

Page 185: ... tightening torque using a torque wrench Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 12 Tighten union nut on the pressure pipe neck to the specified tightening torque using a torque wrench Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm Final steps 1 Install cylinder head cover Page 178 2 Vent fuel system Page 193 MW15550 06E 2012 0...

Page 186: ...nch F30011450 1 Ratchet adapter F30027340 1 Grease Kluthe Hakuform 30 10 emulsifier X00029933 1 Sealing ring Spare Parts Catalog Sealing ring Spare Parts Catalog WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke WARNING Compressed air Risk of injury Do not direct compressed air jet at persons Wear protective goggles safet...

Page 187: ...xtract fuel from the exposed bores using the suction device 6 Remove screw 2 7 Take off clamp 1 8 Screw puller into injector 9 Remove injector with puller 10 Remove injector sealing ring using a self made hook 11 After removal seal all openings with suita ble covers MW15550 06E 2012 02 Task Description 187 TIM ID 0000004646 004 ...

Page 188: ...pe neck 1 with compressed air 9 Coat sealing ring with grease and fit onto pressure pipe neck 1 10 Coat taper on pressure pipe neck with en gine oil 11 Insert pressure pipe neck into cylinder head until it is in contact with the sealing ring 12 Fully press in pressure pipe neck 1 by hand 13 Tighten thrust screw 2 with torque wrench to the specified tightening torque Name Size Type Lubricant Value ...

Page 189: ...rque using a torque wrench Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 18 Install leak off fuel lines Final steps 1 Install cylinder head cover Page 178 2 Vent fuel system Page 193 MW15550 06E 2012 02 Task Description 189 TIM ID 0000004646 004 ...

Page 190: ...30011450 1 Ratchet adapter F30027340 1 Grease Kluthe Hakuform 30 10 emulsifier X00029933 Engine oil Pressure pipe neck Spare Parts Catalog WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke WARNING Compressed air Risk of injury Do not direct compressed air jet at persons Wear protective goggles safety mask and ear protecto...

Page 191: ...crew 2 with torque wrench to the specified tightening torque Name Size Type Lubricant Value Standard Thrust screw Tightening torque 40 Nm 5 Nm 10 Install fuel line 3 11 Tighten union nut on the injection pump to the specified tightening torque using a torque wrench Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 12 Tighten union nut on the pressure pipe neck to the s...

Page 192: ...ames electrical sparks and ignition sources Do not smoke Fuel Draining 1 Release threaded vent plugs on filter head 2 Open nipple on fuel line and drain fuel into appropriate container 3 When fuel stops emerging from system close nipple on fuel line 4 Close vent plugs on filter head 192 Task Description MW15550 06E 2012 02 TIM ID 0000004703 002 ...

Page 193: ...d open flames electrical sparks and ignition sources Do not smoke Venting fuel system 1 Unlock fuel priming pump unscrew handle 2 Open vent plugs on filter head 3 Operate the pump with the handle until bub ble free fuel emerges at the vent plugs 4 Close vent plugs on filter head MW15550 06E 2012 02 Task Description 193 TIM ID 0000004712 002 ...

Page 194: ...erges at the nipple 7 Close nipple at fuel heat exchanger 8 Open nipple at fuel line 9 Operate the pump with the handle until bub ble free fuel emerges at the nipple 10 Close nipple at fuel line 11 Lock fuel priming pump screw in handle 194 Task Description MW15550 06E 2012 02 TIM ID 0000004712 002 ...

Page 195: ...ry danger to life Take special care when working on a running engine WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke WARNING Engine noise above 85 dB A Risk of damage to hearing Wear ear protectors CAUTION Damage to component Serious damage to plant For filter replacement with the engine running operate the engine at lo...

Page 196: ...fuel filters in the same way 9 Vent fuel system Page 193 Replacing fuel filter with the engine running 1 Cut out the filter to be replaced 2 Open threaded vent plugs at filter head of cut out filter and ensure that fuel filter is not under pressure 3 Close threaded vent plugs 4 Unscrew cut out easy change filter with oil filter wrench 5 Clean sealing face on filter head 6 Check sealing ring on new...

Page 197: ...stalling the new filter element align adjustable pointer 2 with pressure indicat ing pointer 3 of pressure gauge 1 2 Verify that differential pressure is within the limit Fuel prefilter Checking differential pressure 1 With the engine running at full load or rated power read off pressure at gauge 1 2 If differential pressure as indicated between position of adjustable pointer 2 and pressure indica...

Page 198: ...Left filter cut in II Right filter cut in 2 Open threaded vent plug 5 of the filter to be drained 3 Unlock drain valve 6 by pressing toggle and open it 4 Drain water and contaminants from the filter until pure fuel emerges 5 Close drain valve 6 6 Remove screws securing the cover and take off cover 2 7 Fill filter housing with clean fuel 8 Place new seal in cover 2 9 Fit cover with gasket and secur...

Page 199: ... life Take special care when working on a running engine WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke WARNING Engine noise above 85 dB A Risk of damage to hearing Wear ear protectors Fuel prefilter Flushing 1 Cut out clogged filter I Left filter cut in II Right filter cut in MW15550 06E 2012 02 Task Description 199 T...

Page 200: ...e 6 Fuel prefilter Topping up with fuel 1 Stop engine Page 143 and disable engine start 2 Remove screws for cover and take off cover 2 3 Fill filter housing with clean fuel 4 Place new gasket in cover 2 5 Fit cover with gasket and secure it with screws 6 Check differential pressure Page 197 Result If flushing did not lead to an improvement of the differential pressure replace filter element of fue...

Page 201: ... Diesel fuel Filter element Spare Parts Catalog Seal Spare Parts Catalog WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke Replacing filter element 1 Cut out the contaminated filter I Left filter cut in II Right filter cut in MW15550 06E 2012 02 Task Description 201 TIM ID 0000004946 004 ...

Page 202: ...2 7 Remove spring housing 4 and filter ele ment 3 8 Insert new filter element 3 and spring housing 4 9 Fill filter housing with clean fuel 10 Place new seal in cover 2 11 Fit cover with gasket and secure it with screws 12 Cut in the cut out filter again 13 Close threaded vent plug 5 when fuel emerges 14 Set adjustable pointer of differential pres sure gauge Page 197 202 Task Description MW15550 06...

Page 203: ...oler condensate drain line for coolant discharge and obstruction 1 With the engine running check the conden sate drain line on engine driving end for air discharge 2 If no air emerges remove condensate drain line and blow out with compressed air 3 Replace obstructed drain line by new one 4 Install condensate drain line 5 If a large amount of coolant is continuously discharged the intercooler is le...

Page 204: ...are parts Designation Use Part No Qty Air filter Spare Parts Catalog Replacing the air filter 1 Remove old air filter and install new air filter Page 205 2 Reset signal ring of contamination indicator Page 206 204 Task Description MW15550 06E 2012 02 TIM ID 0000005447 009 ...

Page 205: ...nstallation 1 Release clamp 2 2 Remove air filter 3 and clamp 2 from flange of intake housing 1 3 Verify that there are no objects in the flange of the intake housing 1 and clean it 4 Place new air filter 3 with clamp 2 onto intake housing 1 5 Tighten clamp 2 MW15550 06E 2012 02 Task Description 205 TIM ID 0000000904 009 ...

Page 206: ...isabled Checking signal ring position 1 If the signal ring is completely visible in the control window 2 replace air filter Page 204 2 After installation of new filter press reset button 1 Result Engaged piston with signal ring moves back to initial position 206 Task Description MW15550 06E 2012 02 TIM ID 0000005484 006 ...

Page 207: ... check Preconditions Engine is stopped and starting disabled Starter Condition check 1 Check securing screws of starter for secure seating and tighten if required 2 Check wiring Page 234 MW15550 06E 2012 02 Task Description 207 TIM ID 0000000905 015 ...

Page 208: ...ick Page 210 4 If necessary top up to max mark Page 209 5 Insert oil dipstick into guide tube up to the stop Checking oil level after the engine is stopped 1 5 minutes after stopping the engine remove oil dipstick from the guide tube and wipe it 2 Insert oil dipstick into guide tube up to the stop withdraw after approx 10 seconds and check oil level 3 Oil level must be between min and max marks Re...

Page 209: ...and pump Draining oil at drain plug on oil pan 1 Provide a suitable container to collect the oil 2 Remove drain plug and drain oil 3 Install drain plug with new sealing ring 4 Replace engine oil filter Page 211 Oil change with semirotary hand pump Oil extraction 1 Provide a suitable container to collect the oil 2 Extract all oil from oil pan using the semirotary hand pump 3 Replace engine oil filt...

Page 210: ...e case of new engines and spare parts oil dipsticks are delivered without marks Oil dipstick Marking 1 Draw off or bleed out engine oil completely of oil pan 2 Withdraw oil dipstick 3 Fill in minimum oil quantity 4 Insert oil dipstick and withdraw it again 5 Mark a Min notch on the oil dipstick Max notch depth 1mm 6 Shorten oil dipstick 7 Fill in maximum oil quantity 8 Insert oil dipstick and with...

Page 211: ...n residues which are harmful to health Risk of injury and poisoning Wear protective clothing gloves and goggles safety mask Avoid contact with skin Do not inhale oil vapor CAUTION Damage to component Serious damage to plant For filter replacement with the engine running operate the engine at low engine load The filter which is to be exchanged must be cut out for a brief period only Oil filter repl...

Page 212: ...ment crank engine with starting system Page 167 11 Check oil level Page 208 Oil filter replacement with the engine running 1 Reduce engine speed to 1100 rpm 2 Remove cut out oil filter using the oil filter wrench 3 Clean sealing surface on connecting piece 4 Check condition of new oil filter sealing ring and coat it with oil 5 Fit SOLAS shield Page 157 6 Screw on and tighten new engine oil filter ...

Page 213: ...akutex 50 50622 1 Filter sleeve Spare Parts Catalog O ring Spare Parts Catalog O ring Spare Parts Catalog WARNING Compressed air Risk of injury Do not direct compressed air jet at persons Wear protective goggles safety mask and ear protectors Removing rotor of centrifugal oil filter 1 Release nuts 3 2 Remove housing cover 1 3 Remove complete rotor 2 from housing MW15550 06E 2012 02 Task Descriptio...

Page 214: ...Measure the layer thickness of the oil resi due 5 If maximum layer thickness 25 mm is ex ceeded shorten maintenance interval 6 Clean rotor components and remove strain ers 2 7 Wash standpipes 3 and nozzles 4 with cleaner blow out with compressed air 8 Insert the new filter sleeve with the smooth surface facing the rotor cap 214 Task Description MW15550 06E 2012 02 TIM ID 0000006418 002 ...

Page 215: ...e 10 Nm 13 Hold rotor old design with strap wrench and tighten nut 1 with torque wrench to the specified torque Name Size Type Lubricant Value Standard Nut M16 x 1 5 Tightening torque 40 Nm to 50 Nm 14 Insert complete rotor 2 into the housing and check for ease of movement 15 Set housing cover 1 with new sealing ring onto lower section observe marks 16 Tighten nuts 3 crosswise and evenly MW15550 0...

Page 216: ...perature Circuit 7 16 1 Drain and venting points Top side 1 Engine coolant vent 2 Intercooler 3 Overflow line 4 Engine coolant expansion tank 5 Fuel filter 6 Engine oil filter 216 Task Description MW15550 06E 2012 02 TIM ID 0000006697 002 ...

Page 217: ...Left side 1 Engine coolant drain plug 2 Engine coolant drain plug 3 Raw water pump drain plug MW15550 06E 2012 02 Task Description 217 TIM ID 0000006697 002 ...

Page 218: ...filling plug 5 Raw water pump drain plug 6 Connection for oil extrac tion 7 Oil dipstick connection left or right engine side optional 8 Oil filler neck connection left or right engine side optional 9 Fuel priming pump 218 Task Description MW15550 06E 2012 02 TIM ID 0000006697 002 ...

Page 219: ...ine oil filter 4 Fuel priming pump 5 Raw water pump filling plug 6 Oil filler neck connection left or right engine side optional 7 Oil dipstick connection left or right engine side optional 4 Leak off fuel tank MW15550 06E 2012 02 Task Description 219 TIM ID 0000006697 002 ...

Page 220: ... optional 3 Oil dipstick connection left or right engine side optional 4 Oil dipstick connection left or right engine side optional 5 Oil filler neck connection left or right engine side optional 6 Engine coolant drain plug 7 Fuel vent 220 Task Description MW15550 06E 2012 02 TIM ID 0000006697 002 ...

Page 221: ...turn breather valve counter clockwise and remove 3 Check coolant level coolant must be visible at the lower edge of the cast in eye Checking coolant level at remote cooler 1 Check coolant level coolant must be visible at marking plate 2 Top up with treated coolant as necessary Page 224 3 Check proper condition of breather valve and clean sealing faces 4 Place breather valve on filler neck and clos...

Page 222: ...pecial tools Material Spare parts Designation Use Part No Qty Engine coolant Changing engine coolant 1 Drain engine coolant Page 223 2 Fill with engine coolant Page 224 222 Task Description MW15550 06E 2012 02 TIM ID 0000000036 028 ...

Page 223: ...alve of coolant expansion tank counterclockwise until the first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Draw off separated corrosion inhibitor oil in expansion tank through the filler neck 4 Open drain valves and or drain plugs and drain coolant at the following points Drain plug 4 Crankcase 1 Intercooler 6 Exhaust pipe elbow 5 Heating con...

Page 224: ...op up coolant only into cold engine Filling engine coolant 1 Turn breather valve of filler neck on coolant expansion tank counterclockwise to first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Remove plug required only for first fill 4 Pour coolant into engine until coolant level reaches lower edge of cast in eye of filler neck 5 Install plug s...

Page 225: ...aring Wear ear protectors Checking relief bore on HT coolant pump 1 Check relief bore for oil and coolant dis charge 2 Stop engine Page 143 and disable en gine start 3 Clean the relief bore with a wire if it is dirty Permissible coolant discharge up to 10 drops per hour Permissible oil discharge up to 5 drops per hour 4 If discharge exceeds the specified limits contact Service MW15550 06E 2012 02 ...

Page 226: ...n coolant expansion tank counterclockwise to first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Draw off precipitated corrosion inhibitor oil from expansion tank and dispose of oil 4 Draw off approx 1 liter coolant and drain in to a clean container 5 Using the equipment and chemicals from the MTU test kit examine coolant for antifreeze concentr...

Page 227: ...running engine WARNING Engine noise above 85 dB A Risk of damage to hearing Wear ear protectors Checking relief bore on raw water pump 1 Check relief bore for oil and coolant dis charge 2 Clean the relief bore with a wire if it is dirty Permissible coolant discharge up to 10 drops per hour Permissible oil discharge up to 5 drops per hour 3 If discharge exceeds the specified limits contact Service ...

Page 228: ...bled Guard is removed Drive belt Condition check Item Findings Action Drive belt A Singular cracks None Drive belt Belt is oily shows signs of over heating Replace Page 231 Drive belt B Cracks on entire circumference Drive belt C Chunking 228 Task Description MW15550 06E 2012 02 TIM ID 0000000920 009 ...

Page 229: ...embly device F6559691 1 Preparatory steps 1 Remove limit switch 4 2 Remove indicator 1 3 Remove screws 3 of protective cover 2 4 Remove protective cover 5 Check drive belt condition Page 228 Belt drive Checking distance 1 Measure distance A with assembly de vice 2 If measured value of distance A is not within the tolerance of 98 mm 1 5 mm re adjust belt tension MW15550 06E 2012 02 Task Description...

Page 230: ... 4 Use assembly device to adjust distance A by turning adjustment lever 2 5 Tighten screws 1 and 3 6 Measure distance A with assembly device Final steps 1 Install protective cover 2 2 Install securing screws 3 of protective cov er 2 3 Install indicator 1 4 Install limit switch 4 230 Task Description MW15550 06E 2012 02 TIM ID 0000007388 004 ...

Page 231: ...protective cover 2 4 Take off protective cover Replacing belt drive 1 Counterhold adjustment lever 2 at square 5 using a square socket wrench 2 Use the square wrench to turn the adjust ment lever until the drive belt 4 is re leased 3 Remove drive belt 4 Check cleanness of belt pulleys 5 Insert new drive belt 6 Adjust belt tension Page 229 MW15550 06E 2012 02 Task Description 231 TIM ID 0000007423 ...

Page 232: ...l steps 1 Install protective device 2 Install securing screws 3 of protective cov er 2 3 Install indicator 1 4 Install limit switch 4 Page 237 232 Task Description MW15550 06E 2012 02 TIM ID 0000007423 002 ...

Page 233: ...lient mounts 1 Measure height setting b with feeler gauge 2 Measure dimension a with calipers 3 Calculate permissible value of dimension a considering the measured value of height adjustment b Reference values The permissible value of dimension a is 144 mm when b 5 mm When measured height setting b 6 mm the permissible value of a is 145 mm When measured height setting b 4 mm the permissible value ...

Page 234: ...annot swing freely 3 Check that cable ties are firm tighten loose cable ties 4 Replace faulty cable ties 5 Visually inspect the following electrical line components for damage connector housings contacts sockets cables and terminals plug in contacts 6 Contact Service if cable conductors are damaged Note Close male connectors that are not plugged in with the protective cap supplied 7 Clean dirty co...

Page 235: ...rom surface of connectors 1 connector sockets and shrink formed com ponents 2 using a cloth moistened with isopropyl alcohol 3 Check legibility of cable labels Clean or re place illegible labels Cleaning heavily soiled connectors on engine governor 1 Use connector pliers 2 to disengage bayo net union nut 4 and withdraw connector 3 2 Clean connector housings connector sock et housings 1 and all con...

Page 236: ...of connectors 1 connector sockets and shrink sleeves 2 using a cloth moistened with isopropyl alco hol 3 Check legibility of cable labels Clean or re place illegible labels Cleaning severely contaminated EMU connectors 1 Use connector pliers 2 to disengage bayo net union nut 4 and withdraw connector 3 2 Clean connector housings connector sock et housings 1 and all contacts with iso propyl alcohol ...

Page 237: ...sing 1 and or cover plate 3 is are not mounted Secure cover plate 3 with screws Then install switch housing 1 with screws ensuring that the switch 2 is actuated by the cover plate 3 3 If switch housing 1 and cover plate 3 are mounted but switch 2 is in OFF position Make certain that the cover plate 3 at the side of the switch 2 is not distorted Loosen switch housing 1 and fit it with screws in a p...

Page 238: ...tions on ECU 1 Use connector pliers 3 to make certain that all plug connections of ECU are se curely seated 2 Tighten loose bayonet union nuts 2 with connector pliers 3 by turning them clock wise until they lock into place 3 Make sure that unassigned sockets are closed off with cover caps 4 Contact Service if bayonet union nuts are defective 238 Task Description MW15550 06E 2012 02 TIM ID 00000084...

Page 239: ...nit plug connections 1 Use connector pliers 3 to make certain that all engine monitoring unit plug connec tions are securely seated 2 Tighten loose bayonet union nuts 2 with connector pliers 3 by turning them clock wise until they lock into place 3 Make sure that unassigned sockets are closed off with cover caps 4 If bayonet couplings are defective contact Service MW15550 06E 2012 02 Task Descript...

Page 240: ...5483 1 Covering caps for Cannon sockets Removing control unit from engine 1 Note or mark assignment of cables to con nector sockets 2 Use connector pliers 2 to disengage the bayonet union nuts 4 of the connectors 3 by turning them counterclockwise 3 Remove all connectors 4 Close connector sockets with appropriate covering caps 1 240 Task Description MW15550 06E 2012 02 TIM ID 0000008487 004 ...

Page 241: ...the screws 4 are not easily accessible 1 Unscrew screws 1 2 Remove engine control unit housing 3 together with mounting plates 2 3 Unscrew cable shock absorbers 5 and further fastening parts 6 as one unit from engine Installing engine control unit on engine 1 Install in reverse order Ensure correct assignment of plugs and sockets 2 Use connector pliers to turn the bayonet union nuts of the connect...

Page 242: ...7 1 Cleaning LOP 1 Wipe LCD display with dry cloth without applying excessive pressure 2 Remove dirt from keys using isopropyl alcohol 3 Remove heavy soiling from housing surface with isopropyl alcohol Cleaning connectors on LOP 1 Remove dirt from connector and socket surfaces using isopropyl alcohol 2 Check legibility of cable labels Clean or replace illegible labels 242 Task Description MW15550 ...

Page 243: ... Check securing screws 1 3 4 7 for firm seating Tighten loose threaded connec tions 3 Check internal assemblies for firm seating this applies in particular to printed circuit board 2 and PIMs 5 6 Tighten loose threaded connections 4 Close LOP front door Checking plug connections 1 Check all connected cables to verify that the two securing elements 1 are engaged on the lugs 2 so that the respective...

Page 244: ...r similar damage Pushbuttons move easily Pushbutton housings are seated secure ly Seals 2 between PAN control panels and LOP housing are not damaged 2 Display Ensure that Front glass is not damaged or pressed in Seal 1 between display housing and LOP housing is not damaged 3 Have damaged components replaced im mediately by Service Performing lamp test 1 Connect battery in accordance with battery m...

Page 245: ...l control mode is active Switching between Local and Remote mode automatic on board network 1 Press LOCAL OPERATION pushbutton 1 Result LOCAL OPERATION pushbutton 1 flashes Setting does not correspond with feedback signal from Engine Control Unit LOCAL OPERATION pushbutton 1 is illuminated at basic brightness Remote mode active 2 Press LOCAL OPERATION pushbutton 1 again Result LOCAL OPERATION push...

Page 246: ...Press ALARM ACKNOWLEDGE pushbut ton 1 again Result Power supply to Engine Control Unit is pro vided 4 On engines with emergency air shutoff flaps Open flaps Emergency stop simulation with the engine at standstill 1 Open cap of EMERGENCY STOP pushbut ton 2 2 Press EMERGENCY STOP pushbutton 2 Result Engine Control Unit is deenergized by the safety system Engine governing is completely deacti vated O...

Page 247: ...rbine DE Diesel Engine DIN Deutsches Institut für Normung e V At the same time identifier of German standards DIN Deutsche Industrie Norm DIS Display unit DL Default Lost Alarm CAN bus missing ECS Engine Control System ECS UNI Engine Control System UNIversal ECU Engine Control Unit Engine governor EDM Engine Data Module EMU Engine Monitoring Unit ETK Ersatzteilkatalog Spare Parts Catalog SPC FPP F...

Page 248: ...LOS Local Operating Station MCS Monitoring and Control System MG Message MPU Microprocessor Unit Microprocessing Unit MRG Main Reduction Gear OT Oberer Totpunkt Top Dead Center TDC P xyz Pressure xyz Pressure measuring point xyz PAN Panel Control panel PCU Propeller Control Unit PIM Peripheral Interface Module PT Power Turbine RCS Remote Control System RL Redundancy Lost Alarm Redundant CAN bus mi...

Page 249: ...unkt Bottom Dead Center BDC VS Voith Schneider Voith Schneider drive WJ Water jet Water jet drive WZK Werkzeugkatalog Tool Catalog TC ZKP Zugehörigkeit Kategorie Parameter Assignment category parameter number scheme for signals from the ADEC engine governor MW15550 06E 2012 02 Appendix A 249 TIM ID 0000002049 005 ...

Page 250: ...er during operation for preventive maintenance corrective work in case of malfunction or changed operating conditions or for spare parts supply Your contact at Headquarters Service support mtu online com Spare parts service Fast simple and correct identification of spare parts for your drive system or vehicle fleet The right spare part at the right time at the right place With this aim in mind we ...

Page 251: ...7 22 6 Engine control unit Removal and installation Page 240 Crowfoot box wrench Part No F30027424 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 180 Qty Used in 1 7 7 2 HP fuel line Pressure pipe neck replacement Page 184 Qty Used in 1 7 7 3 Injector Removal and installation Page 186 Qty Used in 1 7 8 1 HP fuel line Pressure pipe neck replacement Page 190 Crowfoot box wrench Par...

Page 252: ...ctor Removal and installation Page 186 MTU test kit Part No 5605892099 00 Qty Used in 1 7 16 7 Engine coolant Sample extraction and analysis Page 226 Oil filter wrench Part No F30379104 Qty Used in 1 7 9 1 Fuel filter Replacement Page 195 Qty Used in 1 7 15 2 Engine oil filter Replacement Page 211 Open end socket wrench Part No F30025897 Qty Used in 1 7 7 2 HP fuel line Pressure pipe neck replacem...

Page 253: ...d in 1 7 7 3 Injector Removal and installation Page 186 Qty Used in 1 7 8 1 HP fuel line Pressure pipe neck replacement Page 190 Ratchet adapter Part No F30062582 Qty Used in 1 7 5 1 Valve clearance Check and adjustment Page 175 Rigid endoscope Part No Y20097353 Qty Used in 1 7 3 1 Cylinder liner Endoscopic examination Page 168 Socket Part No F30005655 Qty Used in 1 7 2 1 Engine Barring manually P...

Page 254: ...8 1 HP fuel line Pressure pipe neck replacement Page 190 Torque wrench 20 100 Nm Part No F30026582 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 180 Torque wrench 6 50 Nm Part No F30027336 Qty Used in 1 7 4 1 Crankcase ventilation Oil separator element replacement diaphragm check and replacement Page 172 Qty Used in 1 7 5 2 Cylinder head cover Removal and installation Page 178 V...

Page 255: ...emperature 45 C 117 16V 2000 M50B engine data Remote heat exchanger reference condition Intake air temperature 25 C 114 16V 2000 M50B engine data Remote heat exchanger reference condition Intake air temperature 45 C 120 16V 2000 M51A engine data Remote heat exchanger 126 16V 2000 M51B engine data Remote heat exchanger 132 8V 2000 M50A engine data Engine mounted heat ex changer reference condition ...

Page 256: ...al protection 15 F Fault messages at LOP 152 Fire prevention 15 Firing order 135 Fluids and lubricants 15 Fuel Prefilter Differential pressure gauge Check and adjust ment 197 Draining 198 Filter element replacement 201 Flushing 199 Fuel filter Replacement 195 Fuel prefilter Differential pressure gauge Check and adjustment 197 Draining 198 Filter element Replacement 201 Flushing 199 Fuel system Ven...

Page 257: ...uctions 17 Safety regulations 11 12 Sensors Overview 29 Service partners 250 SOLAS shielding Installation 159 Installation as per MTN 5233 158 Installation locations 160 SOLAS shielding as per MTN 5233 Installation 157 Start interlock limit switch Check 237 Starter Condition check 207 Starting the engine from LOP 142 Startup Safety regulations 11 Stopping the engine from LOP without Blue Line auto...

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