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SERIES 830 SELF PROPELLED

2

1.5.

Remove belt from engine pulley. See Figure 1.5.

1.6.

Pushing belt toward the transmission, remove 
belt from transmission pulley.

1.7.

Pull belt forward though baffle.  See Figure 1.7. 

NOTE: 

Belt will fit over blade.

1.8.

Install the belt by slipping it over the blade.        

1.9.

Push the belt though baffle toward transmission 

1.10. Slip the belt over the transmission pulley. 

NOTE: 

Pulling the belt forward slightly while slip-

ping the belt over rear belt keepers will help 
keep the belt on the pulley.

1.11. Slip the belt over engine pulley. See Figure 1.11.

CAUTION: 

Check to make certain that the belt is 

within the belt keepers.

1.12. Reinstall the screw securing baffle to the deck.

2.

BLADE REMOVAL

2.1.

Disconnect and ground the spark plug wire.

2.2.

Drain the fuel tank or place a piece of plastic 
under the fuel cap to prevent gas from leaking.

2.3.

Position the mower with the front elevated.

2.4.

Secure the blade from rotating.

NOTE: 

Correct order is as follows:

Starting from the engine and working out:

1) Upper engine pulley

2) Lower engine pulley

3) Engine spacer.

4) Spring washer.890 x 1.70 x.048 - check orientation

5) Flat washer.885 x 1.850 x.060

6) Blade adapter

7) 21” Blade

8) Blade bell support

9) Blade bolt 3/8-24 x 1.50

Figure 1.5

Belt

Figure 1.7

Baffle

Belt

Figure 1.11

Belt

Transmission

Summary of Contents for 2005 800 Series

Page 1: ...the contents of the product s Oper ators Manual supplied with the equipment No liability can be accepted for any inaccuracies or omission in this publication although care has been taken to make it as...

Page 2: ......

Page 3: ...1 Belt Removal 1 Blade Removal 2 Transmission Control Cable Removal 3 Front Axle 6 Rear Door 8 Trail Shield 9 TABLE OF CONTENTS...

Page 4: ...2...

Page 5: ...plug 629 04011 Adapter 1 BELT REMOVAL 1 1 Disconnect and ground the spark plug wire 1 2 Drain the fuel tank or place a piece of plastic under the fuel cap to prevent gas from leaking 1 3 Position the...

Page 6: ...ley See Figure 1 11 CAUTION Check to make certain that the belt is within the belt keepers 1 12 Reinstall the screw securing baffle to the deck 2 BLADE REMOVAL 2 1 Disconnect and ground the spark plug...

Page 7: ...move the spring bracket cover 3 6 Move the height adjuster to the highest position reducing tension on the height adjuster spring Blade stack up Blade bolt Blade bell support Blade Blade adapter Flat...

Page 8: ...vice grips on the axle near the transmission case See Figure 3 11 3 12 Using a 10MM wrench remove the screw from each side of the axle This will allow the removal of the washer drive gear dowel pin a...

Page 9: ...ve the belt as described in the BELT REMOVAL section of this manual Figure 3 15 Spacer Bearing support Figure 3 16 Rubber grommet Control cable 3 20 Remove the baffle transmission and rear deck assemb...

Page 10: ...for damaged or worn parts replace as need NOTE This producer is necessary to replace the transmission or the drive cable 3 29 Assemble mower by reversing the removal pro cedures NOTE This is a non se...

Page 11: ...earings in place See Figure 4 5 Figure 4 3 Screw and spacer Figure 4 5 Hairpin 4 6 Push both split hex flange bearing out of the deck Be certain to note orientation See Figure 4 6 4 7 Pull the front b...

Page 12: ...front the of mower to relieve tension on the springs 5 3 Inspect parts for damage or wear Replace as need See Figure 5 3 5 4 When reinstalling spring in to rear door be sure end is located properly S...

Page 13: ...th special screws from the handle bracket assembly using a 3 8 wrench See Fig ure 6 1 6 2 Inspect the screws and trail shield for being damage or worn Replace as need See Figure 6 2 Figure 6 1 Trail s...

Page 14: ...SERIES 830 SELF PROPELLED 10...

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