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SERIES 830 SELF PROPELLED

5

3.15. Pull off both transmission bearing supports.  See 

Figure 3.15.

NOTE: 

Watch for the black spacer located 

between the handle bracket and rear the bracket 
assembly.

3.16. Remove the rubber grommet that surround the 

control cable where it goes though the deck.        
See Figure 3.16.

3.17. Elevate the front of the mower.

3.18. Remove the blade as described in the 

BLADE 

REMOVAL 

section of this manual.

3.19. Remove the belt as described in the 

BELT 

REMOVAL 

section of this manual.

Figure 3.15

Spacer

Bearing support

Figure 3.16

Rubber grommet

Control cable

3.20. Remove the baffle, transmission and rear deck 

assembly all as one piece by tipping out the right 
side first then lift left side over the bolt.             
See Figure 3.20.

3.21. Pull the cable though deck.

3.22. Slide the rear assembly off the transmission

3.23. Remove the extension spring that connects 

transmission to baffle See Figure 3.23.

NOTE: 

The extension spring can be replaced 

without removing the baffle.

Figure 3.20

Baffle 

Transmission

Rear deck Assembly

Figure 3.23

Extension spring

Summary of Contents for 2005 800 Series

Page 1: ...the contents of the product s Oper ators Manual supplied with the equipment No liability can be accepted for any inaccuracies or omission in this publication although care has been taken to make it as...

Page 2: ......

Page 3: ...1 Belt Removal 1 Blade Removal 2 Transmission Control Cable Removal 3 Front Axle 6 Rear Door 8 Trail Shield 9 TABLE OF CONTENTS...

Page 4: ...2...

Page 5: ...plug 629 04011 Adapter 1 BELT REMOVAL 1 1 Disconnect and ground the spark plug wire 1 2 Drain the fuel tank or place a piece of plastic under the fuel cap to prevent gas from leaking 1 3 Position the...

Page 6: ...ley See Figure 1 11 CAUTION Check to make certain that the belt is within the belt keepers 1 12 Reinstall the screw securing baffle to the deck 2 BLADE REMOVAL 2 1 Disconnect and ground the spark plug...

Page 7: ...move the spring bracket cover 3 6 Move the height adjuster to the highest position reducing tension on the height adjuster spring Blade stack up Blade bolt Blade bell support Blade Blade adapter Flat...

Page 8: ...vice grips on the axle near the transmission case See Figure 3 11 3 12 Using a 10MM wrench remove the screw from each side of the axle This will allow the removal of the washer drive gear dowel pin a...

Page 9: ...ve the belt as described in the BELT REMOVAL section of this manual Figure 3 15 Spacer Bearing support Figure 3 16 Rubber grommet Control cable 3 20 Remove the baffle transmission and rear deck assemb...

Page 10: ...for damaged or worn parts replace as need NOTE This producer is necessary to replace the transmission or the drive cable 3 29 Assemble mower by reversing the removal pro cedures NOTE This is a non se...

Page 11: ...earings in place See Figure 4 5 Figure 4 3 Screw and spacer Figure 4 5 Hairpin 4 6 Push both split hex flange bearing out of the deck Be certain to note orientation See Figure 4 6 4 7 Pull the front b...

Page 12: ...front the of mower to relieve tension on the springs 5 3 Inspect parts for damage or wear Replace as need See Figure 5 3 5 4 When reinstalling spring in to rear door be sure end is located properly S...

Page 13: ...th special screws from the handle bracket assembly using a 3 8 wrench See Fig ure 6 1 6 2 Inspect the screws and trail shield for being damage or worn Replace as need See Figure 6 2 Figure 6 1 Trail s...

Page 14: ...SERIES 830 SELF PROPELLED 10...

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