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Section 2 

ZGARD CX II Controller  
Installation Guidelines 
 
The performance of ZGARD CX II Controller is also dependent on the appropriate employment 
of the associated remote gas sensors. The remote gas sensors should be strategically placed 
closest to the areas where the target gases or vapors might occur in the atmosphere.  Follow 
the recommended guidelines listed below.  

 

Mounting: 

 

Do  not  mount  the  controller  to  structures  subject  to  vibration  and  shock,  such  as  piping  and  piping 
supports. 

 

Do not locate the controller near excessive heat source or in wet and damp locations. 

 

For  proper  cooling,  allow  at  least  five  inches  of  clearance  around  all  surfaces  except  for  the mounting 
surface.  Also  consider  mounting  the  controller  so  it  can  be  easily  accessed  for  service  and  routine 
testing. 

 

Make sure the controller is not blocked; otherwise front panel lights and controls will be obscured from 
view. 

 

The  controller  has  four  mounting  lugs;  securely  mount  the  instrument  to  a  wall  or  support  using 
appropriate hardware. 

 
Wiring Connections: 

Before  putting  a  ZGARD  CX  II  Controller  into  operation,  determine  the  capacity,  designation  and  number  of 
remote gas sensors, and configure the controller according to the required application. Also refer to the ZGARD 
CX  II  controller  Installation  Outline  drawing  located  in  the  back  of  this  manual,  which  provides  important 
information regarding;  

 

Operating power. 

 

Number and type of remote sensors.  

 

Required conductors and wire size. 

 

Relay wiring connection. 

 

 

  

 NOTE

 

 

1.  When wiring the controller, disconnect the main power to prevent bodily harm. 

2.  Do not use the controller power when connecting any external devices to the relay contacts. 

3.  Use shielded cable for wiring installation. Do not install low voltage signal cable in the same conduit as 

the controller’s operating power and or relay wiring. 

4.  Do not exceed the contact ratings marked on the relays. 

5.  Make  sure  that  each  sensor  is  given  a  unique  address  (Jumper  selected),  or  the  ZGARD  CX  II 

Controller may not be able to communicate appropriately. 

6.  When  connecting  the  remote  sensors,  make  sure  that  all  wiring  is  correct  and  the  two  leads  of  the 

RS485 bus are not interchanged, or permanent damage to the sensor may result.  

7.  Perform all wiring and conduit installation in accordance to the National Electrical Code. 

Failure to follow the above cautions can result in injury or property damage

  

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Summary of Contents for ZGARD CX II

Page 1: ...ment avec ses instructions Comme tout appareil complexifi ce produit peut vous donner les r sultats anticip s seulement s il est install usag et que le service d entretien sont effectu s d apr s les i...

Page 2: ...ufacturers of such components THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY AND IS STRICTLY LIMITED TO THE TERMS HEREOF SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF...

Page 3: ...llation and as a routine inspection of the system 5 Use only genuine MSA replacement parts when performing any maintenance procedures provided in this manual Failure to do so may seriously impair inst...

Page 4: ...ays 8 3 Section 9 Operation Configuration Set Up Menu Auto Configuration 9 0 Auto Configuration continued 9 1 Auto Configuration continued Caution Warning and Alarm setup 9 2 Zone Assignment External...

Page 5: ...the operating alarm and fault diagnostic status of the system The display is split in two display mode sections Status Display Common LED s for System OK Green Caution Amber Warning Amber and Alarm Re...

Page 6: ...etermine the capacity designation and number of remote gas sensors and configure the controller according to the required application Also refer to the ZGARD CX II controller Installation Outline draw...

Page 7: ...1 500 meters away from the controller The ZGARD CX II Controller does NOT provide operating power for the Remote Relay Modules REMOTE RELAY MODULE SPECIFICATIONS Operating Power 17 27VAC 50 60 Hz or...

Page 8: ...the remote sensors or group of sensors exceeds a predetermined caution threshold then the common Caution LED located above the LCD Screen will indicate a caution event Relay outputs can be pre assigne...

Page 9: ...ntroller can then execute control functions based on each zone By adding optional Remote Relay Modules RRM s distributed control can be achieved in addition to the internal control via the relays insi...

Page 10: ...y 1 42001 Relay 2 Etc 42039 Relay 40 The following data is available for each SENSOR 40xx0 Enable State Gas ID 0 Disabled 1 99 GasID 40xx1 Status 0 OK 1 Fail 2 Caution 4 Warning 8 Alarm 40xx2 Zone Ass...

Page 11: ...ect Zone 1 8 511 518 No Sensors Zone 1 8 Multi State 101 199 Alarm State Sensor 1 99 201 299 Zone Assignment Sensor 1 99 301 399 RS 485 Port Sensor 1 99 401 499 GasID Sensor 1 99 Binary 1 40 Relay Sta...

Page 12: ...es not scan the remote sensors and does not activate any warning or alarm relays An automatic timeout returns the ZGARD CX II to normal operation if no keypad activity is detected for 1 minute while i...

Page 13: ...each their respective warning level then the sensor numbers will be displayed adjacent to the W descriptor Should the number of sensors in a warning condition exceed the physical space provided then a...

Page 14: ...of remote sensors and is sequentially updated every 2 seconds Column1 The term ZONE reports the zone numbers Column2 The term SNS reports the number of sensors allocated to the current Zone Column3 Th...

Page 15: ...9 3 2 1 1 O K 1 9 6 0 P P M C O A L A R M R G 1 0 0 P P M R G 1 0 0 C O 1 Z O N E S N S S T A T U S W 1 2 2 2 1 1 O K A 9 3 3 4 A L A R M 8 1 Section 8 ZGARD CX II Controller LCD Screen Display Featu...

Page 16: ...ZRM is present for zone 2 1 4 0 P P M C O W A R N R G 1 0 0 P P M C Z O N E S N S S T A T U S W 1 4 W A R N A 2 4 W A R N 4 Sensor 1 60ppm alarm 2 45ppm warning Zone 1 ALARM because one or more sensor...

Page 17: ...h is the default setting The third line implies the programmer to change the setting There are 3 options for the auto configuration program A U T O C O N F I G N O C H A N G E E N T E R A C C E P T Op...

Page 18: ...e asked to verify the Warning and Alarm set points Press the menu key to accept and continue A U T O C O N F I G 24 S E N S O R S F O U N D 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 V E R I F Y W A...

Page 19: ...WARNING SETPOINT menu will appear The second line of the display shows the current sensor to be assigned a warning set point level The sensor range is also shown for reference only The third line show...

Page 20: ...E 0 1 R E S C A N E N T E R U P D A T E 17 2 As the ZGARD CX II scans for external relay cards it displays all cards that are found E X T E R N A L R E L A Y C A R D S A C T I V E 0 1 F O U N D 0 1 2...

Page 21: ...hich this WARNING relay is assigned A relay may be assigned to multiple zones 20 1 Press the or key to move through all of the relay numbers 20 2 Press 1 through 8 to add or delete a zone that this WA...

Page 22: ...ntil the desired mode appears 23 2 Next relay number Press the or key to move through all of the relay assignments R E L A Y O P E R A T I O N R E L A Y 1 I N T E R N A L R E L A Y 1 M O D E N O R M A...

Page 23: ...L A Y F O R C A L I B R A T I O N S E N S O R 1 P O R T 1 R A N G E 1 0 0 P P M G A S L E V E L 0 P P M G A S C O S E N S O R R E F R E S H 3 S E C 32 Press the MENU key 33 The TIME SET menu will app...

Page 24: ...0 0 F R A M E 8 N 1 M A C 0 0 1 N X T P R V 0 9 V A L U E E N T E R A C C E P T 36 4 Go to next parameter Press the or key to move through all of the desired parameters Not all parameters are changea...

Page 25: ...Depending on the controller s warning alarm and delay settings the display status and the relay action of the controller may vary Refer to the installation sections of the associated ZGARD CX II Contr...

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Page 27: ...P Zgard CX II ZGARD RRM Ratings Caution Configuration Labels ZGARD CX II B 0 Gas Monitoring Station Power 17 27VAC 50 60Hz or 24 38VDC 0 3Amp 0 7Amp with strobe AC only Input RS 485 99 ZGARD Sensors m...

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