MR TAPMOTION ED 100-S/L Operating Instructions Manual Download

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1 Introduction

Maschinenfabrik Reinhausen GmbH 2020

1800138/08 EN

TAPMOTION

Introduction

This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.

It also includes safety instructions and general information about the prod-
uct.

This technical file is intended solely for specially trained and authorized per-
sonnel.

Manufacturer

The product is manufactured by:

Maschinenfabrik Reinhausen GmbH

Falkensteinstraße 8
93059 Regensburg
Tel.: (+49) 9 41/40 90-0
E-mail: [email protected]

Further information on the product and copies of this technical file are availa-
ble from this address if required.

Completeness

This technical file is incomplete without the supporting documents.

The following documents also apply in addition to this technical file:
▪ Connection diagrams
▪ Routine test report
▪ Supplement

Also observe generally valid legislation, standards, and guidelines as well as
specifications on accident prevention and environmental protection in the re-
spective country of use.

Safekeeping

Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.

Notation conventions

Hazard communication system

Warnings in this technical file are displayed as follows.

1.1

1.2

1.3

1.4

1.4.1

Summary of Contents for TAPMOTION ED 100-S/L

Page 1: ...Motor drive unit TAPMOTION ED Operating Instructions 1800138 08 EN ...

Page 2: ... for compensation All rights reserved in the event of the granting of patents utility models or designs The product may have been altered since this document was published We reserve the right to change the technical data design and scope of supply Generally the information provided and agreements made when processing the individual quotations and orders are binding The original operating instruct...

Page 3: ...tions 11 2 3 Personnel qualification 13 2 4 Personal protective equipment 14 3 Product description 16 3 1 Scope of delivery 16 3 2 Function description 16 3 3 Type designation 16 3 4 Design 17 3 4 1 Indication field 18 3 4 2 Anti condensation heater 18 3 4 3 Swing frame terminal rail 19 3 4 4 Position transmitter equipment 20 3 4 5 Transmission gear cover plate 20 3 5 Protective devices 21 3 6 Saf...

Page 4: ...ing tripping of motor protective switch 41 6 3 Tests on the transformer 42 6 3 1 High voltage tests on the transformer 42 6 3 2 Dielectric tests on transformer wiring 42 6 4 Transporting transformer to the operating site 43 6 5 Commissioning the transformer at the operating site 43 7 Operation 44 7 1 Operating the motor drive unit remotely 44 7 2 Operating motor drive unit locally 44 7 3 Operating...

Page 5: ... Maintenance 51 10 Disassembly 53 11 Disposal 55 12 Special motor drive unit models 56 13 Technical data 57 13 1 Technical data for TAPMOTION ED 57 13 2 Technical data for position transmitter equipment 57 13 3 Permissible ambient conditions 58 14 Appendix 60 14 1 898802 61 14 2 898801 62 ...

Page 6: ...ausen com Further information on the product and copies of this technical file are availa ble from this address if required Completeness This technical file is incomplete without the supporting documents The following documents also apply in addition to this technical file Connection diagrams Routine test report Supplement Also observe generally valid legislation standards and guidelines as well a...

Page 7: ...sec tions Embedded warnings use the following format DANGER Instruction for avoiding a dangerous situation Signal words and pictograms The following signal words are used Signal word Definition DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTIO...

Page 8: ...ding of particular procedures In this technical file it is laid out as follows Important information Instruction system This technical file contains single step and multi step instructions Single step instructions Instructions which consist of only a single process step are structured as fol lows Aim of action ü Requirements optional Step 1 of 1 ð Result of step optional ð Result of action optiona...

Page 9: ...ions The following typographic conventions are used in this technical file Typographic convention Purpose Example UPPERCASE Operating controls switches ON OFF Brackets PC keyboard Ctrl Alt Bold Software operating controls Press Continue button Menu paths Parameter Control parameter Italics System messages error messages signals Function monitoring alarm triggered Number of pages Cross reference 41...

Page 10: ...ervice life of the product from delivery installation and oper ation to removal and disposal The following is considered appropriate use Only operate the product in accordance with this technical file and the agreed delivery conditions and technical data Use the equipment and special tools supplied solely for the intended pur pose and in accordance with the specifications of this technical file Us...

Page 11: ...ating parts and the danger of getting caught on pro truding parts This poses a danger to life and limb Wear appropriate personal protective equipment such as a helmet work gloves etc for the respective activity Never wear damaged personal protective equipment Never wear rings necklaces or other jewelry If you have long hair wear a hairnet Work area Untidy and poorly lit work areas can lead to acci...

Page 12: ...due to live components The swing frame may only be opened by an electrically skilled person Explosion protection Highly flammable or explosive gases vapors and dusts can cause serious explosions and fire This increases the danger to life and limb Do not install operate or perform maintenance work on the product in areas where a risk of explosion is present Safety markings Warning signs and safety ...

Page 13: ...chinenfabrik Reinhausen GmbH may lead to physical injury damage to the product and malfunctions Only use spare parts that have been approved by Maschinenfabrik Rein hausen GmbH Contact Maschinenfabrik Reinhausen GmbH Personnel qualification The person responsible for assembly commissioning operation mainte nance and inspection must ensure that the personnel are sufficiently quali fied Electrically...

Page 14: ... Technical Service department please ensure that the personnel who carry out the mainte nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to carry out the work Authorized personnel Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to carry out special maintenance Personal protective equipment Personal protective equipment must be worn during work to minimize ris...

Page 15: ...rik Reinhausen GmbH 2020 15 1800138 08 EN TAPMOTION ED Hearing protection To protect against hearing damage Protective gloves To protect against mechanical thermal and electrical hazards Table 4 Personal protective equipment ...

Page 16: ... drive unit a sin gle control impulse triggered for example by a voltage regulator of the TAPCON series This operation is always completed regardless of any other control pulses emitted during the tap change operation In the standard design the next tap change operation can only proceed once all control de vices have reached their resting positions Behavior in the event of a voltage interruption S...

Page 17: ...egrated Smart Module for recording aggregating and in terpreting data on the transform er Table 5 Type designation Design This chapter contains an overview of the design of the motor drive unit Components not described here in detail are described in the motor drive unit s technical data Figure 1 Motor drive unit open 1 Protective housing cover 9 S3 control switch 2 Viewing window for indication f...

Page 18: ...set wheel on the operations counter is lead sealed at the factory Figure 2 Indication field 1 Tap position indicator 3 Tap change indicator Shows the current position of the control cam 33 tap change indicator sections per operating position 2 The two drag hands indicate the regulating range currently used 4 The mechanical operations coun ter shows the overall number of tap change operations Anti ...

Page 19: ...g frame against accidental contact The terminal rail behind the swing frame makes electrical connection of the motor drive unit a simple task The wiring is easily connected using vertically arranged cap rails with the corresponding installed terminal bars Figure 3 Terminal rail 1 Swing frame 4 Cable duct 2 Position transmitter module 5 Cap rail 3 Terminal bar X1 6 Opening for cable entry sealed by...

Page 20: ...ent e g transformer circuit breaker Therefore the Tap changer in operation position transit contact shown in the connection diagram should be used for external monitoring locking and control purposes instead of the position transmitter equipment The position transmitter equipment is used to indicate the operating position of the on load tap changer off circuit tap changer when idle The remote disp...

Page 21: ...plate features an opening for the hand crank used in manual mode Transmission gear cover plate Protective devices The following protective devices are fitted in the motor drive unit End stop device mechanical and electric Device protecting against unintentional passage Motor protection device Protection against accidental contact 3 5 ...

Page 22: ...22 1800138 08 EN TAPMOTION ED Safety markings The following safety markings are used on the product Figure 4 Overview of safety markings 1 Warning of rotating parts 2 Warning of dangerous electrical voltage 3 Warning of hot surface 4 Read the documentation 3 6 ...

Page 23: ...the packaging states if for example the on load tap changer or selector has been packed upright Never stack these crates General rule Do not stack crates above a height of 1 5 m For other crates Only stack up to 2 equally sized crates on top of one an other The packaging is suitable to ensure undamaged and fully functional means of transportation in compliance with local transportation laws and re...

Page 24: ... it sufficiently Only trained and authorized persons may select the sling gear and se cure the load Do not walk under the suspended load Use means of transport and lifting gear with a sufficient carrying capacity in accordance with the weight stated on the delivery slip In addition to oscillation stress jolts must also be expected during transpor tation In order to prevent possible damage avoid dr...

Page 25: ...ed do not under any circumstances install or commission the packaged goods Either re dry the dried packaged goods as per the operating instructions or contact the manufacturer to agree on how to proceed Identify the damaged parts When damages are not determined until unpacking after receipt of the ship ment hidden damage proceed as follows Make the party responsible for the damage liable as soon a...

Page 26: ...ckaging to lose its sealing function If the product is installed more than 6 months after delivery suitable meas ures must be taken without delay The following measures can be used Correctly regenerate the drying agent and restore the sealed packaging Unpack the packed goods and store in a suitable storage space well ven tilated as dust free as possible humidity 50 where possible Unpacking shipmen...

Page 27: ...onents during installation of the drive Fitting motor drive unit on transformer 1 Attach four stud bolts not supplied by MR to the transformer tank The arrangement and diameter of the fixing lugs can be found in the drawings in the Appendix Section 14 Page 60 Figure 5 Stud bolts 2 For motor drive unit with vibration damper Attach the vibration damper to the motor drive unit 3 NOTICE Damage to the ...

Page 28: ...rive unit 4 Connect grounding screw of motor drive protective housing to transformer tank It is essential that a CUPAL washer be placed between the cable shoe and connecting lug The aluminum side of the CUPAL washer must be facing the connecting lug Figure 7 Grounding screw 5 Connect the main protective conductor to the protective conductor termi nal on terminal bar X1 minimum connection cross sec...

Page 29: ...r and motor drive unit WARNING Danger of death or severe injury Danger of death or severe injury due to motor drive unit starting up by acci dent and due to electric voltage Before starting any coupling work make sure that the motor protective switch is tripped Carry out any adjustment work in manual mode only When manually operating the motor drive unit only use the hand crank provided for this p...

Page 30: ... One on load tap change operation is represented by one rotation of the tap change indicator This indicator is divided into 33 tap change indicator sec tions each of which corresponds to one hand crank revolution in the stand ard motor drive unit design The time of the switchover depends on the on load tap changer de energized tap changer type but is always 2 tap change indicator sections before t...

Page 31: ...ver plate This activates a hand crank interlock switch which disconnects the motor circuit at 2 poles Figure 10 Hand crank 3 Turn clockwise using the hand crank until the diverter switch operation be gins When turning the hand crank observe the tap change indicator which mechanically reflects the progress of the tap change operation Figure 11 Turning the hand crank ...

Page 32: ...g the tap changes needed to reach the mid position 5 If value A is greater than 8 tap change indicator sections the tap change operation has been completed correctly If value A is less than 8 tap change indicator sections turn another 8 A tap change indicator sections in the same direction example 8 2 6 to complete the tap change opera tion Then turn in the opposite direction until the pointer is ...

Page 33: ...e the number counted value B and the direction of rotation example B 5 Figure 15 Counting the tap change indicator sections needed to reach the mid position 8 If value B is greater than 8 tap change indicator sections the tap change operation has been completed correctly If value B is less than 8 tap change indicator sections turn another 8 B tap change indicator sections in the same direction exa...

Page 34: ...take numbers after the decimal point into account 10 If the correction value C is less than 0 5 tap change indicator sections no further action is required Refer to point 18 for how to proceed next 11 Use the hand crank to crank in the direction in which the determined val ue A or B was higher example counter clockwise because B A until the diverter switch operation begins 12 Once the diverter swi...

Page 35: ... turn the drive shaft and output shaft of the bevel gear and motor drive unit any further 16 Continue to turn in the same direction while counting the tap change in dicator sections required for the pointer to reach the mid position of the area marked in gray on the tap change indicator Note the number counted value A and the direction of rotation If value A is greater than 8 tap change indicator ...

Page 36: ...ted due to the environment of the transformer can disrupt the proper operation of the motor drive unit That is why Maschinenfabrik Reinhausen GmbH recommends using shield ed signal lines when possible NOTICE Damage to the device Current flow through the shielding of signal lines can lead to the device get ting damaged For signal lines between the motor drive unit and transformer connect the shield...

Page 37: ...may only be connected to circuits that are equipped with an external overcurrent protective device The protective device must ensure protection against indirect touching The protection rec ommended by Maschinenfabrik Reinhausen GmbH close to the drive is 1 6 A C 3 0 A C is to be used in a heater circuit with additional heating and sup ply voltage 127 V AC DC This is to be verified after installati...

Page 38: ...that everything is de energized 4 Visibly ground and short circuit the motor drive unit 5 Cover or cordon off adjacent energized parts 6 Connect the motor drive unit in accordance with the connection diagrams provided in the briefcase Observe the supply voltages motor circuit con trol circuit heater circuit and pin assignments stated in the connection di agram Figure 19 Example Standard terminal b...

Page 39: ...r circuit at terminal X1 and compare with the details on the nameplate The details must match 3 As an option with separate control circuit supply Measure the voltage and frequency of the control circuit at terminal X1 and compare with the details on the nameplate The details must match 4 As an option with separate heating circuit supply Measure the voltage of the heater circuit at terminal X1 and ...

Page 40: ...at the motor drive unit and on load tap changer de energized tap changer are correctly coupled and that they are in the same tap posi tion for each operating position Please contact Maschinenfabrik Reinhausen GmbH MR if any aspect of the tests is not clear Checking correct electric switch off 1 Change over motor drive unit by moving control switch S3 2 Check that the pointer of the tap change indi...

Page 41: ...nk to mid position of tap change indicator 6 Remove the hand crank 7 Switch on motor protective switch Q1 position I 8 Check that the motor drive unit no longer starts up when the S3 switch is turned further in the same operating direction as under item 1 9 Perform check for both end positions Checking tripping of motor protective switch Proceed as follows to check tripping of the motor protective...

Page 42: ...ng the motor drive unit s supply voltage only use the cable bushings in the protective housing base intended for lead insertion Guide all ground connecting leads to one central connection point estab lishment of suitable reference earth Disconnect all electronic components before the high voltage test Before a dielectric test of the wiring remove all devices with a withstand voltage of 1000 V Remo...

Page 43: ...vent of downtime lasting more than 8 weeks prior to initial com missioning connect and operate the anti condensation heater in the mo tor drive unit If this is not possible place a sufficient amount of desiccant in the protective housing NOTICE Damage to the on load tap changer and motor drive unit Damage to on load tap changer and motor drive unit due to incorrect use of position transmitter equi...

Page 44: ...he next tap change operation can only proceed once all control devices have reached their resting positions Behavior in the event of a voltage interruption If the voltage is interrupted during a tap change operation the motor drive unit will complete the started tap change operation once the voltage supply returns Operating motor drive unit locally In special operating cases such as during mainten...

Page 45: ...immediately To operate the motor drive unit manually only use the hand crank mount ed in the motor drive unit For information about fault rectification refer to the Fault elimination Section 8 Page 47 chapter Normal operation During normal operation there is no need to operate the unit with the hand crank The hand crank is mainly required during installation and for tests in the transformer plant ...

Page 46: ...ted 4 NOTICE Damage to the on load tap changer due to tap change opera tion not being completed correctly Turn the hand crank in one direction until the pointer has fully circled the tap change indicator once and is again in the mid position of the area marked in gray on the tap change in dicator ð The tap change operation is complete 5 Remove the hand crank and return it to the mounting bracket 6...

Page 47: ...p changer and mo tor drive unit Never operate the motor drive unit electrically or with the hand crank beforehand as long as the transformer is energized Do not resume operation until the troubleshooting has been completed Make sure that only trained technicians perform the work Use suitable personal protective equipment clothing Ensure that there are no naked flames hot surfaces or sparks for exa...

Page 48: ...tor drive unit Error pattern Action No change in voltage on transformer de spite change in position on motor drive unit Contact MR Noises on drive shaft or motor drive unit when changing tap position Ensure that the motor drive unit is at tached correctly in accordance with the Assembly Section 5 Page 27 chapter Make sure that the drive shaft includ ing protective cover is assembled cor rectly in ...

Page 49: ...tor drive unit or motor controller Hand crank operation is prohibited Reestablish the voltage supply Once the voltage supply returns the motor drive unit automatically ends the switching operation that was start ed Component defect in the motor drive unit Hand crank operation is prohibited Contact MR Table 9 Fault in the motor drive unit when the switching operation has not been ended Fault in the...

Page 50: ...operation that has begun electrically but has not been ended completely If the hand crank is difficult to move you must stop using it When operating the motor drive unit with the hand crank never reverse the direction of rotation If there is any doubt about the on load tap changer de energized tap changer being in proper working condition or about the cause of a fault in the motor drive unit conta...

Page 51: ...The motor protective switch Q1 is switched on position I 1 Trip the motor protective switch from the control room ð The motor protective switch is tripped position O If the motor protective switch is not tripped check the switch s connection to the control room and if neces sary contact Maschinenfabrik Reinhausen GmbH 2 Switch on the motor protective switch again position I ð The tripping of the m...

Page 52: ... Service department please ensure that the personnel who carry out the mainte nance are trained by MR or are otherwise suitably qualified to carry out the work In such cases we would ask you to forward to us a report on the main tenance performed so we can update our maintenance files For inquiries about spare parts please provide the serial number see nameplates on the on load tap changer and mot...

Page 53: ...eri ous injuries during disassembly Switch off the voltage supply Secure the voltage supply to prevent an unintentional restart Ensure that everything is de energized Cover or cordon off adjacent energized parts To disassemble the motor drive unit proceed as follows 1 Remove the vertical drive shaft and protective tube between bevel gear and motor drive unit Figure 21 Removing the protective tube ...

Page 54: ...mage to the motor drive unit due to the lift ing gear cable angle being too low Remove and lower the motor drive unit using the lifting gear While doing so ensure that the lifting gear cable angle does not fall below 45 relative to the horizontal Figure 22 Lifting gear ð The motor drive unit is disassembled ...

Page 55: ...1800138 08 EN TAPMOTION ED Disposal For disposal observe the national requirements applicable in the country of use If you have any questions about disassembly and disposal please contact Maschinenfabrik Reinhausen GmbH s Technical Service department 11 ...

Page 56: ... change posi tion indicator for 105 operating positions Special on load tap changer arrange ment ABC arrangement Control gear for ABC arrangement Ambient temperature 40 to 25 C Externally located control elements Main switch for disconnecting all circuits except the heating circuit Thermostatically controlled additional heater Temperature monitoring depending on oil used Ambient temperature 60 to ...

Page 57: ...ns of the hand crank per tap change opera tion 33 54 Maximum number of operating positions 35 Voltage supply for control circuit and heater circuit AC 230 V Power consumption of the control circuit control operation 100 VA 25 VA Heating power 50 W for ED 100 200 S 60 W for ED 100 200 L Load capacity of micro switches Switching capacity 100 W AC voltage current 250 V AC 100 mA 4 A DC voltage curren...

Page 58: ... type for controlling current matching transformer in industrial applications AC DC 250 V 10 A resistive loading Position transmitter module diode matrix DC 220 V 0 2 A resistive loading Minimum voltage level for signal and data processing 24 V Permissible ambient conditions Motor drive unit version Operating temperature Storage temperature Standard 25 to 50 C 50 to 70 C The heater must be in cons...

Page 59: ...abrik Reinhausen GmbH 2020 59 1800138 08 EN TAPMOTION ED Motor drive unit version Operating temperature Storage temperature HiTemp 25 to 60 C 40 to 70 C HiTemp with ISM 25 to 55 C 25 to 70 C Table 14 Permissible ambient conditions ...

Page 60: ...14 Appendix Maschinenfabrik Reinhausen GmbH 2020 60 1800138 08 EN TAPMOTION ED Appendix 14 ...

Page 61: ... 8988023E SED 1040043 000 05 APERTURE IN PROTECTIVE HOUSING FOR CABLES VIEWED FROM BELOW ARRANGEMENT OF FIXING HOLES ON PROTECTIVE HOUSING VIEWED FROM BEHIND 12 174 198 198 75 37 5 95 30 42 5 190 95 400 80 224 80 425 R 15 M10 191 5 191 5 280 560 253 500 Ø13 5 THE COVER CAN BE OPENED TO THE LEFT OR TO THE RIGHT DEPENDING ON THE ARRANGEMENT OF THE PINS ATTACHMENT OF PROTECTIVE HOUSING APPROX 690 IF ...

Page 62: ...10 POT 05 1034397 24 02 11 NOJ 30 42 5 190 95 12 174 198 198 75 37 5 95 80 224 80 425 Ø13 5 191 5 191 5 280 560 253 500 APERTURE IN PROTECTIVE HOUSING FOR CABLES VIEWED FROM BELOW ARRANGEMENT OF FIXING HOLES ON PROTECTIVE HOUSING VIEWED FROM BEHIND 400 R 15 M10 APPROX 690 IF OPENED 130 APPROX 864 IF OPENED 180 THE COVER CAN BE OPENED TO THE LEFT OR TO THE RIGHT DEPENDING ON THE ARRANGEMENT OF THE ...

Page 63: ......

Page 64: ...ik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg 49 0 941 4090 0 sales reinhausen com www reinhausen com 1800138 08 EN TAPMOTION ED F0047007 01 20 Maschinenfabrik Reinhausen GmbH 2020 THE POWER BEHIND POWER ...

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