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MQ Power WHISPERWATT DCA-180SSV, Operation And Parts Manual

The MQ Power WHISPERWATT DCA-180SSV is a reliable and powerful generator. Ensure its optimal performance with the Operation and Parts Manual, available for free download at manualshive.com. This comprehensive manual provides all the necessary information for safe and efficient operation, maintenance, and troubleshooting of the DCA-180SSV.

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PAGE 4 — DCA-180SSV—  OPERATION AND PARTS  MANUAL — REV. #1  (04/14/10)

TABLE OF CONTENTS

Specification and part

number are subject to

change without notice

.

NOTE

MQ POWER DCA-180SSV

MQ POWER DCA-180SSV

MQ POWER DCA-180SSV

MQ POWER DCA-180SSV

MQ POWER DCA-180SSV

WHISPER

WHISPER

WHISPER

WHISPER

WHISPERW

W

W

W

WA

A

A

A

ATT

TT

TT

TT

TT

TM

TM

TM

TM

TM

 

GENERATOR

GENERATOR

GENERATOR

GENERATOR

GENERATOR

California Proposition 65 Warning ..................................... 2
Here's How To Get Help .................................................... 3
Table Of Contents ............................................................. 4
Parts Ordering Procedures ............................................... 5
Specifications ................................................................... 6
Dimensions (Top, Side, Front) ........................................... 7
Safety Message Alert Symbols .................................... 8-9
Rules for Safe Operation ........................................... 10-13
Generator Decals ....................................................... 14-15
Installation ................................................................. 16-17
General Information ........................................................ 18
Major Components ......................................................... 19
Generator Control Panel ............................................ 20-21
Engine Operating Panel .................................................. 22
Output Terminal Panel Familiarization ........................ 24-26
Load Application ............................................................. 27
Generator Outputs .......................................................... 28
Gauge Reading ............................................................... 29
Output Terminal Panel Connections ........................... 30-31
Setup ......................................................................... 32-35
Generator Start-up Procedure (Manual) ..................... 36-37
Generator Start-up Procedure (Auto Mode) .................... 38
Generator Shut-Down Procedure .................................... 39
Maintenance (Engine) ................................................ 40-42
Jacket Water Heater/battery Charger (Option) ................ 43
Maintenance (Trailer) ................................................. 44-47
Trailer Wiring Diagram ..................................................... 48
Generator Wiring Diagram ............................................... 49
Engine Wiring Diagram ................................................... 50
Generator Troubleshooting .............................................. 51
Engine Controller Troubleshooting ................................... 52
Troubleshooting Diagnostic Lamp ................................... 53
Explanation of Code in Remarks Column ....................... 54
Suggested Spare Parts .................................................. 55

Generator Assembly .................................................. 56-57
Control Panel Assembly ............................................ 58-59
Control Box Assembly ............................................... 60-63
Engine and Radiator Assembly ................................. 64-65
Output Terminal Assembly ......................................... 66-67
Battery Assembly ...................................................... 68-69
Muffler Assembly ...................................................... 70-71
Fuel Tank Assembly .................................................. 72-73
Enclosure Assembly ................................................. 74-77
Rubber Seals Assembly ............................................ 78-79
Nameplate and Decals .............................................. 80-81

Terms and Condition of Sale — Parts ............................ 82

COMPONENT DRA

COMPONENT DRA

COMPONENT DRA

COMPONENT DRA

COMPONENT DRAWINGS

WINGS

WINGS

WINGS

WINGS

Summary of Contents for WHISPERWATT DCA-180SSV

Page 1: ...RATION MANUAL OPERATION AND PARTS MANUAL Revision 1 04 14 10 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES WHISPERWATTTM SERIES MODEL DCA 180SSV 60 Hz GENERATOR PARTS LIST NO C0870301204 Serial Number 3770213 ...

Page 2: ...PAGE 2 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 Diesel engine exhaust and some of ...

Page 3: ...DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 3 1 ...

Page 4: ... Application 27 Generator Outputs 28 GaugeReading 29 OutputTerminal Panel Connections 30 31 Setup 32 35 Generator Start up Procedure Manual 36 37 Generator Start up Procedure Auto Mode 38 Generator Shut Down Procedure 39 Maintenance Engine 40 42 JacketWater Heater battery Charger Option 43 Maintenance Trailer 44 47 TrailerWiring Diagram 48 GeneratorWiring Diagram 49 EngineWiring Diagram 50 Generat...

Page 5: ...site N View Parts Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 ...

Page 6: ... Single Phase 60 Hz Aux Voltage Output 120 VAC 4 8 Kw 2 4 kW x 2 Dry Weight 11 136 lbs 5 050 kg Wet Weight 12 260 lbs 5 560 kg Table 2 Engine Specifications Model VOLVO TAD722GE Type 4 cycle water cooled direct injection turbo charged No of Cylinders 6 cylinders Bore x Stroke 5 15 in x 5 90 in 131 mm x 150 mm Displacement 740 2 cu in 12 130 cc Starting Electric 24 VDC Coolant Capacity 11 6 gal 44 ...

Page 7: ... E M I D 3 E L B A T e c n e r e f e R r e t t e L m m n i n o i s n e m i D r e t t e L e c n e r e f e R m m n i n o i s n e m i D A m m 0 4 9 n i 0 0 7 3 F m m 0 5 5 3 n i 7 9 3 1 B m m 0 4 9 n i 0 0 7 3 G m m 0 0 8 1 n i 8 9 0 7 C m m 0 5 0 1 n i 3 3 1 4 H m m 0 0 2 1 n i 4 2 7 4 D m m 0 5 0 1 n i 3 3 1 4 E m m 0 5 0 1 n i 3 3 1 4 ...

Page 8: ... SERIOUSLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Gasoline engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause DEATH if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide amp...

Page 9: ...rounding environment Thisgenerator otherproperty or the surrounding environment could be damaged if you do not follow instructions NOTE NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable CAUTION OVER SPEED CONDITIONS CAUTION ACCIDENTAL STARTING CAUTION RESPIR...

Page 10: ...ER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator HighTemperatures Allowtheengine to cool before performing service and maintenance functions Contact with hot components can cause serious burns The engine of this generator requires an adequate free flow of cooling air NEVER operate the generator in any enclosed or narrow area where...

Page 11: ...quipment it is important to provide a good EARTH ground Article 250 Grounding of the National Electrical Code NEC providesguidelinesforpropergroundingandspecifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical The following safety recommendations should also be followed ALWAYS make sure generator is properly ground...

Page 12: ...sh out of the radiator causing severe scalding to any persons in the general area of the generator Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug therefore causing severe scalding to any persons in the general area of the generator Engine Oil Drain Plug Removing the engine oil drain plug while the engine i...

Page 13: ...ess depending on type of terrain Place support blocks underneath the trailer s bumper to prevent tipping while parked Avoid sharp turns to prevent rolling DO NOT transport generator with fuel in tank Towing Transporting Safety To reduce the possibility of an accident while transporting the generator on public roads always make sure the trailer that supports the generator and the towing vehicle are...

Page 14: ...s Figures 2 3 These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA 180SSV GENERATOR DECALS Figure 2 Generator Decals ...

Page 15: ...DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 15 1 DCA 180SSV GENERATOR DECALS Figure 3 Generator Decals Cont inued ...

Page 16: ...PAGE 16 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 Figure 4 Typical Generator Grounding Application DCA 180SSV INSTALLATION ...

Page 17: ...mm2 or larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 4 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried aminimumof8ft intotheground When connecting the generator to any building...

Page 18: ... Duringsteadystateloads thepowerfromthevoltageregulator is supplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configuration of ...

Page 19: ... s s A r e t l i F r i A 3 y l b m e s s A r o t a r e n e G 4 y l b m e s s A l e n a P l a n i m r e T t u p t u O 5 y l b m e s s A y r e t t a B 6 y l b m e s s A s e l c a t p e c e R t u p t u O 7 y l b m e s s A r o t a i d a R d n a e n i g n E 8 y l b m e s s A k n a T l e u F 9 y l b m e s s A r e k a e r B t i u c r i C 0 1 y l b m e s s A l e n a P l g n i t a r e p O e n i g n E 1 1 y...

Page 20: ...PAGE 20 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 NOTE PAGE ...

Page 21: ...ltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 7 Main Circuit Breaker This three pole 600A main breaker is provided to protect the the U V andWOutput Terminal Lugs from overload Located behind the generator control panel is the Generator Control Box This box contains some of the ...

Page 22: ...PAGE 22 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV ENGINE OPERATING PANEL Figure 7 Engine Operating Panel ...

Page 23: ...utomatically via the generator s auto start contacts connected to the ATS s start contacts Please refer to your ATS installation manual for further instructions for the correct installation of the auto start contacts of the generator to the ATS B Low Oil Pressure Indicates the engine pressure has fallen below 29 psi The oil pressure is detected using variable resistive values from the oil pressure...

Page 24: ...100V GFCI receptacles 20 amp Two 2 GFCI Circuit Breakers 20 amps Five 5 Output Terminal Lugs U V W O Ground OutputTerminal Panel TheOutputTerminalPanel Figure8 shownbelowislocated ontheright handside leftfromcontrolpanel ofthegenerator Lift up on the cover to gain access to receptacles and terminal lugs NOTE Terminal legs O and Ground areconsideredbondedgrounds Figure 8 OutputTerminal Panel DCA 18...

Page 25: ...a month Figure 9 G F C I Receptacle Each auxilliary receptacle is protected by a 50 amp circuit breaker These breakers are located directly above the GFCI receptacles Remember the load output current on all three receptacles is dependent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 11 on the control panel to obtain the desired voltage Turning t...

Page 26: ...d a 3 pole 1000A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine DCA 180SSV OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay An over current relay Figure 13 is connected to the main circuit breaker In the event of an overload both the circuit breaker and the over current relay may trip If the circuit breaker can not...

Page 27: ... attention to the required starting current capacity NOTE WATTS VOLTAGE x AMPERAGE Three Phase Load When calculating the power requirements for 3 phase power use the following equation NOTE An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 6 NOTE Before connecting this generato...

Page 28: ... control knob located on the control panel Voltage Change Over Board The voltage change over board Figure 14 is located on the control box behind the generator control panel This board has been provided for ease of voltage selection CAUTION CHANGINGVOLTAGES NEVER attempt to place jumper plates on the voltage change over board while the generator is in operation There exist the possibility of elect...

Page 29: ...Change Over Switch Figure 18 to the U or W position to read the output on the selected leg Figure 15 Voltage Change Over Board 240V Configuration Figure 16 ACVoltmeter Change Over Switch Figure 17 ACVoltmeter Gauge Volt reading onW U Lug Figure 19 AC Ammeter Amp reading on U lug Figure 18 AC Ammeter Change Over Switch The ammeter gauge will only show a reading when the Output Terminal Lugs are con...

Page 30: ...1 Jumperthevoltagechange overboardfor240Voperation as shown in Figure 20 Figure 21 UVWO Terminal Lugs 3Ø 240V Connections 2 Connect the load wires to the UVWO terminals as shown in Figure 21 3 Turn the voltage regulator knob Figure 22 clockwise to increase voltage output turn counterclockwise to decrease voltage output Use voltage regulator adjustment knob whenever fine tuning of the output voltag...

Page 31: ...n Figure 26 UVWO Terminal Lugs 3Ø 480V Connections 1Ø 480V UVWOTerminal OutputVoltages 1 Make sure the voltage change over board is jumpered for 480V operation as shown in Figure 25 2 Connect the load wires to the UVWO terminals as shown in Figure 27 1Ø 277V UVWOTerminal OutputVoltages 1 Make sure the voltage change over board is jumpered for 480V operation as shown in Figure 25 2 Connect the load...

Page 32: ...F position prior to starting the engine Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole but DO NOT overfill Make sure the generator is level and verify that the oil level is maintained between the two notches Figure 29 on the dipstick See Table 11 for proper selection of engine oil Figure 30 Internal FuelTank System Refilling the Fuel System Fuel Check This g...

Page 33: ...Figure 33 Figure 33 Full Fuel Tank Figure 34 Fuel Expansion 3 Open cabinet doors on the right side of the generator fromgeneratorcontrolpanelposition Removefuelcap and fill tank Figure 32 Figure 32 Fueling the Generator ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank CAUTION REFUELINGTHE GENERATOR Diese...

Page 34: ... off and the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the VOLVO Engine Owner s Manual Fan BeltTension A slack fan belt may contribute to overheating or to insufficient charging of the battery Inspect the fan belt for damageandwearandadjustitinaccordancewiththeVOLVO Engine Owner s Manual The fan belt tension is prope...

Page 35: ...clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of the battery when connecting the battery NOTE Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified m...

Page 36: ...s or the output terminal lugs as shown in Figure 12 These load connection points can be found on the output terminal panel and the output terminal panel s hard wire hookup panel 4 Tighten terminal nuts securely to prevent load wires from slipping out 5 Close all engine enclosure doors Figure 38 CAUTION LETHAL EXHAUST HAZARD 3 Once the engine starts let it engine run for 1 2 minutes Listen for any ...

Page 37: ...ndicatethespeedoftheengine when the generator is operating Undernormaloperatingconditions this speed is approximately 1600 RPM s 9 The coolanttemperaturegauge Figure 48 will indicate the coolant temperature Under normal operating conditions the coolant temperature should be between 189 and 216 degrees Fahrenheit Green Zone Figure 48 Coolant Temperature Gauge 8 The engine oil pressure gauge Figure ...

Page 38: ...ZARDS When connecting the generator to a isolation transfer switch ALWAYS have power applied to the generator s internal battery charger This will ensure that the engine will not fail due to a dead battery CAUTION BACKUP GENERATOR USE When running the generator in the AUTO mode remember the generator can start up at any time without warning NEVER attempt to perform any maintenance when the generat...

Page 39: ...it 6 Remove all loads from the generator 7 Inspect entire generator for any damage or loosening of components that may have occured during operation DCA 180SSV GENERATOR SHUT DOWN PROCEDURES 3 Let the engine cool by running it at low speed for 3 5 minutes with no load applied 4 Place the MPEC Control Switch Figure 55 in the OFF RESET position Figure 54 Engine Speed Switch Low NEVER stop the engine...

Page 40: ...o f k c e h C X r e t l i F d n a l i O e n i g n E e c a l p e R 1 X r e t l i F r i A n a e l C X l w o B r o t a r e p e S r e t a W r e t l i F l e u F k c e h C X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C X l e v e L n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C 2 X t n e m e l E r e t l i F r i A e c a l p e R 3 X s p m ...

Page 41: ...gure 57 wash out any deposits or debris that have accumulated inside the fuel tank Figure 57 FuelTank Cleaning FuelTank Inspection In addition to cleaning the fuel tank the following components should be inspected for wear Rubber Suspension look for signs of wear or deformity due to contact with oil Replace the rubber suspension if necessary Fuel Hoses inspect nylon and rubber hoses for signs of w...

Page 42: ... fuel injection system of a diesel engine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system according to the following procedure See the VOLVOEngine Manual for details To restart after running out of fuel turn the switch to the ON position for 15 30 seconds Try again if needed This unit is equipped with an automatic air bleeding system Ch...

Page 43: ...ONLY function when commercial power has been supplied to them Figure 59 To apply commercial power to these receptacles a power cord of adequate size will be required SeeTable 6 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heater at ...

Page 44: ...ors looms are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle 16 Application Indicates which units can be employed on a particular trailer Trailer Maintenance This section is intended to provide the user with generic trailer service and maintenance information The service and maintenance guidelines referenced in this section refer to a wide ran...

Page 45: ...surgebrakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically ...

Page 46: ...d loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 17 Figure 61 Major Suspension Components DCA 180SSV TRAILER MAINTENANCE DO NOT attempt to repair or modify a wheel DO NOT install in inner tube to correct a leak through the rim If the rimiscracked theairpressureintheinner tube may cause pieces of the rim to explode break of...

Page 47: ...f the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence see Figure 62 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 18 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically s t n e m e r i u q e R e u q r o T e r i T 8 1 e l b a T e z i S l e e h W s s ...

Page 48: ...PAGE 48 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV TRAILERWIRING DIAGRAM Figure 63 Trailer Towing Vehicle Wiring Diagram ...

Page 49: ...DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 49 1 DCA 180SSV GENERATORWIRING DIAGRAM Figure 64 GeneratorWiring Diagram ...

Page 50: ...PAGE 50 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 Figure 65 Engine Wiring Diagram DCA 180SSV ENGINEWIRINGDIAGRAM ...

Page 51: ... a t o R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r...

Page 52: ... h g i H n o s i t h g i l t c e r r o c n i n o i s n e t t l e b n a F t l e b n a f e c a l p e r n e t h g i T r o t a i d a r h g u o r h t n o i t a l u c r i c t o n s i w o l f r i A l l i r g r o t a i d a r r i a p e r n a e l C n e p o s r o o D s r o o d e s o l C g n i k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r...

Page 53: ...ries of flashes by the lamp The error codes are defined as follows Example Error Code 1 Figure 67 displays the error code for low radiator coolant Figure 67 Error Code Low Radiator Coolant Example Error Code 2 Figure 68 displays the error code for high temp intake Figure 68 Error Code HighTemperature Intake The error code will flash each timetheresetbuttonispressed andreleaseduntiltheproblems have...

Page 54: ... available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip Thefollowingsectionexplainsthedifferentsymbolsandremarks used in the Parts section of this manual Use the help numbers foundont...

Page 55: ...T OF TWO 1 V976490 V BELT FUEL PUMP 20 V3831236 OIL FILTER 20 V3825133 FUEL FILTER 10 V24424482 AIR ELEMENT 1 V20585572 RADIATOR HOSE UPPER 1 V20585573 RADIATOR HOSE LOWER 1 0602103090 LAMP PILOT ALARM 1 0601810244 BULB PILOT LAMP 1 V20543720 WATERTEMPERATURE SWITCH 1 V20585158 OIL PRESSURE UNIT 1 0845500104 FUEL TANK CAP 2 0601808803 CIRCUIT BREAKER QOU120B 20A 3 0601808804 CIRCUIT BREAKER QOU250...

Page 56: ...PAGE 56 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV GENERATOR ASSY GENERATOR ASSY ...

Page 57: ...G 1 3 0012110100 HEX HEAD BOLT S 26 8 4 0042510000 LOCK WASHER 8 5 0012112040 HEX HEAD BOLT S 30 8 6 0042512000 LOCK WASHER 8 7 C0130100003 STATOR ASSY 1 INCLUDES ITEMS W 7 1 0845041804 GROMMET 2 7 2 0601850144 GROMMET G 45 1 8 C1154000002 END BRACKET 1 9 C1138000003 FIELD ASSY EXCITER 1 10 0012110065 HEX HEAD BOLT S 26 4 10A 0042610000 LOCK WASHER 4 10B 0041210000 FLAT WASHER 4 11 0017112045 HEX ...

Page 58: ...PAGE 58 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV CONTROL PANEL ASSY CONTROL PANEL ASSY ...

Page 59: ... ECU9988N180V CONTROLLER 1 REPLACES P N 0602202545 13 0601830765 SWITCH S 303T 1 14 0027104035 MACHINE SCREW 2 14A 0207004000 HEX NUT 2 15 0602120096 TACHOMETER 103678 1 16 0602122097 OIL PRESSURE GAUGE 100728 1 16A V20585158 OIL PRESSURE SWITCH 1 17 0602123094 WATERTEMPERATURE GAUGE 111930 1 17A V20543720 WATERTEMPERATURE SWITCH 1 18 0602121080 CHARGING AMMETER 100158 1 19 0602125091 FUEL GAUGE 1...

Page 60: ...PAGE 60 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 61: ...FLAT WASHER 20 16 0017108035 HEX HEAD BOLT 4 17 0601820625 AUTOMATICVOLTAGE REGULATOR NTA 5A 2T 1 18 0027105016 MACHINE SCREW 4 19 0601820892 OVER CURRENT RELAY TH N20HZ KP3 6A 1 20 0027104016 MACHINE SCREW 2 21 CONTROL UNIT VOLVO EDC4 1 CONTACTVOLVO 22 0027105020 MACHINE SCREW 4 23 C0260502903 SET PANEL ELECTRIC PARTS 1 24 0017108020 HEX HEAD BOLT 4 25 C3261601004 SWITCH BRACKET 1 26 0017106016 H...

Page 62: ...PAGE 62 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 CONTROL BOX ASSY CONT DCA 180SSV CONTROL BOX ASSY CONT ...

Page 63: ...262600004 BRACKET 1 44 0017106016 HEX HEAD BOLT 2 45 0601815462 TERMINAL BOARD TK 152 15P 1 46 0027104020 MACHINE SCREW 2 47 LY2DDC24V RELAY 2 REPLACES P N 0601827655 47A PTF08A RELAY BASE 2 REPLACES P N 0601823109 47B PYCA1 RELAY CLIP 2 REPLACES P N 0601824400 48 0027104020 MACHINE SCREW 4 49 3871824004 STOPPER CONTROL PANEL 1 50 0041206000 FLAT WASHER 1 51 0605010502 SNAP PIN SSP 6 1 52 C0213500...

Page 64: ...PAGE 64 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 65: ...HER 4 10 C0310100704 BRACKET REDIATOR 1 11 C0310100804 BRACKET RADIATOR 1 12 0017108020 HEX HEAD BOLT 4 13 0017110025 HEX HEAD BOLT 4 14 0602022568 ADAPTER 10 M22X1 5 F80X S 1 15 0602022792 HOSE JOINT 30682 10 10 1 16 0603306590 CONNECTOR 10WFTX S 1 17 0603300285 ROCKNUT 10WLN 1 18 0605511395 VALVE XV500P 8 1 19 0603306395 HOSE JOINT 30182 8 10 1 20 0602021070 CAP 10FNTX S 1 21 0269200280 DRAIN HO...

Page 66: ...UTTERMINAL ASSY OUTPUT TERMINAL ASSY THE SERIAL NUMBER MAY BE REQUIRED THE PART NUMBERS LISTED INDICATE DEFAULT COLOR OF ORANGE PLEASE ADD THE FOLLOWING LETTERS AFTER THE PART NUMBER WHEN ORDERING ANY OTHER PAINTED PANEL TO INDICATE COLOR OF UNIT MQW WHITE MQGR GRAY MQGRN GREEN ...

Page 67: ...ION 1 11 0017106020 HEX HEAD BOLT 2 12 0601812598 RECEPTACLE GF 530EM 20A 2 13 0601812565 RECEPTACLE CS 6369 50A 2 14 0027104016 MACHINE SCREW 10 14A 0030004000 HEX NUT 10 14B 0041204000 FLAT WASHER 10 15 C0237101313 COVER OUTPUTTERMINAL 1 16 0010112045 HEX HEAD BOLT 2 17 0041412000 FLAT WASHER 2 18 0805015604 STAY RUBBER 2 19 003001200 HEX NUT 2 20 0845043704 SPRING 2 21 C0236101904 COVER 1 22 00...

Page 68: ...PAGE 68 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV BATTERY ASSY BATTERY ASSY ...

Page 69: ...0805002904 BATTERY BOLT 4 5 0037808000 WING NUT 4 6 0040008000 LOCK WASHER 4 7 0041608000 FLAT WASHER 4 8 C0346600004 BATTERY CABLE 1 9 C3347601504 BATTERY CABLE 1 10 C0346600104 BATTERY CABLE 1 11 C4347200204 EARTH CABLE 1 12 0347010003 HEX HEAD BOLT 4 13 0208110000 HEX NUT 4 14 0845040414 TERMINAL CAP 2 15 0845041304 TERMINAL CAP 2 16 0017112025 HEX HEAD BOLT 1 17 0040512000 TOOTHEDWASHER 1 18 0...

Page 70: ...PAGE 70 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV MUFFLER ASSY MUFFLER ASSY ...

Page 71: ...UFFLER 1 2 0017110025 HEX HEAD BOLT 4 3 C0333001403 EXHAUST PIPE 1 4 V20405969 GASKET 1 REPLACES P N 0602320197 5 C1334200304 GASKET 1 6 0017110030 HEX HEAD BOLT 4 7 0017112055 HEX HEAD BOLT 4 8 C1331300104 COVER 2 9 0017108020 HEX HEAD BOLT 4 10 C1331400204 BRACKET 1 11 0017108020 HEX HEAD BOLT 4 12 0603320129 U BOLT SET 1 13 0207310000 HEX NUT 2 ...

Page 72: ...PAGE 72 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV FUELTANK ASSY FUEL TANK ASSY ...

Page 73: ...UT 2 8 0222100150 RUBBER SHEET 2 9 0222100200 RUBBER SHEET 2 10 0130206000 STREET ELBOW 1 2 1 11 8085512104 LONG NIPPLE 1 12 0603325011 VALVE BBS 77 15 1 2 1 13 0132006000 PLUG 1 2 1 14 V20549342 WATER SEPARATOR 1 0602042267 14A V20549350 ELEMENT 1 0602042767 15 0017110040 HEX HEAD BOLT 2 16 0602023200 FUEL HAND PUMP 20450901 1 17 0017106045 HEX HEAD BOLT 2 18 0602022567 90 ELBOW 8 M16X1 5 C80X S ...

Page 74: ... ENCLOSURE ASSY ENCLOSURE ASSY THE SERIAL NUMBER MAY BE REQUIRED THE PART NUMBERS LISTED INDICATE DEFAULT COLOR OF ORANGE PLEASE ADD THE FOLLOWING LETTERS AFTER THE PART NUMBER WHEN ORDERING ANY OTHER PAINTED PANEL TO INDICATE COLOR OF UNIT MQW WHITE MQGR GRAY MQGRN GREEN ...

Page 75: ...X NUT 4 13B 0040014000 LOCK WASHER 4 13C 0041214000 FLAT WASHER 8 14 0010120045 HEX HEAD BOLT 4 14A 0030020000 HEX NUT 4 14B 0040020000 LOCK WASHER 4 14C 0041220000 FLAT WASHER 8 15 C044300502 REAR FRAME 1 15A C0493300004 ACOUSTIC SHEET 1 16 0017110030 HEX HEAD BOLT 4 17 C0443300603 COVER REAR FRAME 1 17A C0493300104 ACOUSTIC SHEET 1 18 C0443300703 DUCT 1 18A C0493300204 ACOUSTIC SHEET 1 19 020700...

Page 76: ...URE ASSY CONTINUED ENCLOSURE ASSY CONT THE SERIAL NUMBER MAY BE REQUIRED THE PART NUMBERS LISTED INDICATE DEFAULT COLOR OF ORANGE PLEASE ADD THE FOLLOWING LETTERS AFTER THE PART NUMBER WHEN ORDERING ANY OTHER PAINTED PANEL TO INDICATE COLOR OF UNIT MQW WHITE MQGR GRAY MQGRN GREEN ...

Page 77: ...ET 1 38 C0453002203 SIDE DOOR 1 38A C0493401404 ACOUSTIC SHEET 1 39 C0453002303 SIDE DOOR 1 39A C0493401504 ACOUSTIC SHEET 1 40 C0453300304 DUCT 1 40A C0493401304 ACOUSTIC SHEET 1 41 C0453300404 DUCT 1 41A C0493401604 ACOUSTIC SHEET 1 42 0207008000 HEX NUT 14 43 B9114000002 DOOR HANDLE 4 44 0825007362 DOOR HANDLE 3 45 0021806016 MACHINE SCREW 28 45A 0030006000 HEX NUT 28 46 C0453600104 CUTTER 2 47...

Page 78: ...PAGE 78 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV RUBBER SEALS ASSY RUBBER SEALS ASSY ...

Page 79: ...9201200 RUBBER SEAL 4 2 0228900945 RUBBER SEAL 4 3 0228901300 RUBBER SEAL 3 4 0028901360 RUBBER SEAL 3 5 0228901055 RUBBER SEAL 4 6 0228900650 RUBBER SEAL 1 7 0228900710 RUBBER SEAL 1 8 0229201140 RUBBER SEAL 1 9 0228801050 RUBBER SEAL 2 10 0228800640 RUBBER SEAL 1 11 0228800680 RUBBER SEAL 1 12 0228100540 RUBBER SEAL 2 13 0228100370 RUBBER SEAL 2 ...

Page 80: ...PAGE 80 DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 DCA 180SSV NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY ...

Page 81: ...CAL OIL DRAIN PLUG 1 S 1885 3 2 6360610304 DECAL WATER 1 S 1880 3 3 B9504000404 DECAL WARNING MOVING PARTS 2 B90400040 3 4 1320610603 DECAL WATER OIL CHECK 1 S 1760 3 5 B9504100104 DECAL WARNING HOT COOLANT 1 B90410010 3 6 B9524111304 DECAL CAUTION HOT PARTS 1 B90400030 3 7 C9503100404 DECAL MIN COLD 1 C90310040 4 1 C1551000803 DECAL RECEPTACLE CIRCUIT BREAKER 1 C15100080 4 2 0840614104 DECAL GROU...

Page 82: ...ts g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense Credit on returned parts will be issued 9 at dealer net price at time of the original purchase les...

Page 83: ...DCA 180SSV OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 83 1 NOTE PAGE ...

Page 84: ...ferences and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Further MQ Power disclaims any warranties or guaranties expressed or implied with regards to t...

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