MPP Solar PIP3624MT User Manual Download Page 1

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PIP3624MT/PIP5648MT

SOLAR INVERTER / CHARGER

Version: 1.0

User Manual

Summary of Contents for PIP3624MT

Page 1: ...PIP3624MT PIP5648MT SOLAR INVERTER CHARGER Version 1 0 User Manual ...

Page 2: ...cation Connection 10 OPERATION 11 Power ON OFF 11 Operation and Display Panel 11 LCD Display Icons 12 LCD Setting 13 Display Setting 18 Operating Mode Description 22 Battery Equalization Description 24 Fault Reference Code 25 Warning Indicator 26 CLEARANCE AND MAINTENANCE FOR ANTI DUST KIT 27 Overview 27 Clearance and Maintenance 27 SPECIFICATIONS 28 Table 1 Line Mode Specifications 28 Table 2 Inv...

Page 3: ...ortant to correctly operate this inverter charger 8 Be very cautious when working with metal tools on or around batteries A potential risk exists to drop a tool to spark or short circuit batteries or other electrical parts and could cause an explosion 9 Please strictly follow installation procedure when you want to disconnect AC or DC terminals Please refer to INSTALLATION section of this manual f...

Page 4: ...ns via LCD control panel Configurable AC Solar Charger priority via LCD control panel Compatible to utility mains or generator power Auto restart while AC is recovering Overload Over temperature short circuit protection Smart battery charger design for optimized battery performance Basic System Architecture The following illustration shows basic application for this unit It also required the follo...

Page 5: ...t Overview 1 LCD display 2 Function buttons with status indication 3 Power on off switch 4 AC input 5 AC output 6 PV input 7 Battery input 8 Circuit breaker 9 USB communication port 10 RS 232 communication port ...

Page 6: ...ments Do not mount the inverter on flammable construction materials Mount on a solid surface Install the inverter at eye level in order to allow easy LCD display readout For proper air circulation and heat dissipation allow a clearance of approx 20 cm to the side and approx 50 cm above and below the unit The ambient temperature should be between 0 C and 55 C to ensure optimal operation The recomme...

Page 7: ...ttery connection To reduce risk of injury please use the proper recommended cable in the table below Recommended battery cable size Model Typical Amperage Wire Size Cable mm2 each Ring Terminal Torque Value Dimensions D mm L mm PIP3624MT 167A 2 4AWG 25 8 4 33 2 5 Nm PIP5648MT 129 6A 1 2AWG 38 8 4 39 2 2 4AWG 25 8 4 33 2 Please follow below steps to implement battery connection 1 PIP3624MT model su...

Page 8: ...648MT WARNING Shock Hazard Installation must be performed with care due to high battery voltage in series CAUTION Do not place anything between inverter terminals and the ring terminals Otherwise overheating may occur CAUTION Do not apply anti oxidant substance on the terminals before terminals are securely tightened CAUTION Before making final DC connection or closing DC breaker disconnector be s...

Page 9: ...6 1 2 Nm Please follow these steps to implement AC input output connection 1 Before making AC input output connection be sure to enable DC protector or disconnector first 2 Remove insulation sleeves for about 10mm for the five screw terminals 3 Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws Be sure to connect the grounding wire first Groun...

Page 10: ...will cause damage on inverter when lightning occurs on PV modules PV Module Selection When selecting proper PV modules please be sure to consider the following parameters 1 Open circuit Voltage Voc of PV modules not to exceeds maximum PV array open circuit voltage of the inverter 2 Open circuit Voltage Voc of PV modules should be higher than the start up voltage INVERTER MODEL PIP3624MT PIP5648MT ...

Page 11: ... PV module as an example After considering above two parameters the recommended module configurations are listed in the table below Solar Panel Spec reference 555Wp Imp 17 32A Voc 38 46Vdc Isc 18 33A Cells 110 SOLAR INPUT Q ty of panels Total input power Min in series 2 pcs max in series 11 pcs 2pcs in series 2 pcs 1110W 4pcs in series 4 pcs 2220W 6 pcs in series 6 pcs 3330W 8 pcs in series 8 pcs ...

Page 12: ...as shown below Communication Connection Please use supplied communication cable to connect to inverter and PC Insert bundled CD into a computer and follow on screen instruction to install the monitoring software For the detailed software operation please check user manual of software inside of CD ...

Page 13: ...put power information Touchable buttons with indication Function Key Description To exit setting mode To go to previous selection To go to next selection To confirm the selection in setting mode or enter setting mode LED Indicator Color Solid Flashing Messages Green Solid On Unit is working normally without any warning or fault codes and charging Green Yellow Alternatively flashing Battery is char...

Page 14: ...ncy load percent load in VA load in Watt and discharging current Battery Information Indicates battery level by 0 24 25 49 50 74 and 75 100 in battery mode and charging status in line mode In AC mode it will present battery charging status Status Battery voltage LCD Display Constant Current mode Constant Voltage mode 2V cell 4 bars will flash in turns 2 2 083V cell Bottom bar will be on and the ot...

Page 15: ...74 75 100 Mode Operation Information Indicates unit connects to the mains Indicates unit connects to the PV panel Indicates load is supplied by utility power Indicates the utility charger circuit is working Indicates the DC AC inverter circuit is working Indicates second output is working Mute Operation Indicates unit alarm is disabled LCD Setting After pressing and holding ENTER button for 3 seco...

Page 16: ...ry energy will supply power to the loads at the same time Utility provides power to the loads only when battery voltage drops to either low level warning voltage or the setting point in program 12 02 Maximum charging current To configure total charging current for solar and utility chargers Max charging current utility charging current solar charging current 60A default Setting range is from 10A t...

Page 17: ... 5V Increment of each click is 0 5V Available options in PIP5648MT model 46V default Setting range is from 44V to 51V Increment of each click is 1V 13 Setting voltage point back to battery mode when selecting SBU priority in program 01 Available options in PIP3624MT model Battery fully charged 27V default Setting range is from 24V to 29V Increment of each click is 0 5V Available options in PIP5648...

Page 18: ...reen Return to default display screen default If selected no matter how users switch display screen it will automatically return to default display screen Input voltage output voltage after no button is pressed for 1 minute Stay at latest screen If selected the display screen will stay at latest screen user finally switches 20 Backlight control Backlight on default Backlight off 22 Beeps while pri...

Page 19: ...t AC output PIP3624MT default setting 21 0V PIP5648MT default setting 42 0V If self defined is selected in program 5 this program can be set up Setting range is from 21 0V to 24 0V for PIP3624MT model and 42 0V to 48 0V for PIP5648MT model Increment of each click is 0 1V Low DC cut off voltage will be fixed to setting value no matter what percentage of load is connected 30 Battery equalization Bat...

Page 20: ...PIP5648MT default setting 42 0V If User defined is selected in program 05 this setting range is from 21 0V to 31 5V for PIP3624MT model and from 42 0V to 61 0V for 56KW model Increment of each click is 0 1V 61 Setting discharge time on the second output Disable Default Setting range is disable and then from 0 min to 990 min Increment of each click is 5 min If the battery discharge time achieves th...

Page 21: ...ut voltage Default Display Screen Input Voltage 230V output voltage 230V Input frequency Input frequency 50Hz PV voltage PV voltage 260V PV current PV current 2 5A PV power PV power 500W Charging Current AC and PV charging current 50A PV charging current 50A ...

Page 22: ...50A Charging power AC and PV charging power 500W PV charging power 500W AC charging power 500W Battery voltage and output voltage Battery voltage 25 5V output voltage 230V Output frequency Output frequency 50Hz Load percentage Load percent 70 ...

Page 23: ...n VA will present x xkVA like below chart Load in Watt When load is lower than 1kW load in W will present xxxW like below chart When load is larger than 1kW 1KW load in W will present x xkW like below chart Battery voltage DC discharging current Battery voltage 25 5V discharging current 1A Main CPU version checking Main CPU version 00014 04 ...

Page 24: ...ns such as over temperature output short circuited and so on PV energy and utility can charge batteries Charging by utility and PV energy Charging by utility Charging by PV energy No charging Line Mode The unit will provide output power from the mains It will also charge the battery at line mode Charging by utility and PV energy The unit will provide output power from the mains It will also charge...

Page 25: ...de the loads Power from utility Battery Mode The unit will provide output power from battery and PV power Power from battery and PV energy PV energy will supply power to the loads and charge battery at the same time Power from battery only The unit will provide output power from battery and PV power Power from PV energy only ...

Page 26: ... equalization function in LCD setting Program 30 first You can then apply this function by either one of the following methods 1 Setting equalization interval in Program 35 2 Activate equalization immediately in Program 36 When to Equalize In floating charge stage when setting the equalization interval battery equalization cycle is reached or equalization is activated immediately the controller wi...

Page 27: ...he floating charging stage Fault Reference Code Fault Code Fault Event Icon on 01 Fan is locked when inverter is off 02 Over temperature or NTC is not connected well 03 Battery voltage is too high 04 Battery voltage is too low 05 Output short circuited or over temperature is detected by internal converter components 06 Output voltage is too high 07 Overload time out 08 Bus voltage is too high 09 B...

Page 28: ...r temperature None 03 Battery is over charged Beep once every second 04 Low battery Beep once every second 07 Overload Beep once every 0 5 second 10 Output power derating Beep twice every 3 seconds 15 PV energy is low Beep twice every 3 seconds 16 High AC input 280VAC during BUS soft start None Battery equalization None Battery is not connected None ...

Page 29: ...lso keeps dusk from your inverter and increases product reliability in harsh environment Clearance and Maintenance Step 1 Please loosen the screw on the side of the inverter Step 2 Then dustproof case can be removed and take out air filter foam as shown in below chart Step 3 Clean air filter foam and dustproof case After clearance re assemble the dust kit back to the inverter NOTICE The anti dust ...

Page 30: ...ge 270Vac 7V Max AC Input Voltage 300Vac Nominal Input Frequency 50Hz 60Hz Auto detection Low Loss Frequency 40 1Hz Low Loss Return Frequency 42 1Hz High Loss Frequency 65 1Hz High Loss Return Frequency 63 1Hz Output Short Circuit Protection Circuit Breaker Efficiency Line Mode 95 Rated R load battery full charged Transfer Time 10ms typical UPS 20ms typical Appliances Output power derating When AC...

Page 31: ... 10s 105 130 load Surge Capacity 2 rated power for 5 seconds Nominal DC Input Voltage 24Vdc 48Vdc Cold Start Voltage 23 0Vdc 46 0Vdc Low DC Warning Voltage load 50 23 0Vdc 46 0Vdc load 50 22 0Vdc 44 0Vdc Low DC Warning Return Voltage load 50 23 5Vdc 47 0Vdc load 50 23 0Vdc 46 0Vdc Low DC Cut off Voltage load 50 21 5Vdc 43 0Vdc load 50 21 0Vdc 42 0Vdc High DC Recovery Voltage 32Vdc 62Vdc High DC Cu...

Page 32: ...ce Floating Current Voltage T1 T1 10 T0 minimum 10mins maximum 8hrs T0 2 43Vdc 2 35Vdc 2 25Vdc Solar Input MODEL PIP3624MT PIP5648MT Max PV Array Power 5000W 6000W Max PV Current 27A Nominal PV Voltage 320Vdc 360Vdc Start up Voltage 60Vdc 10Vdc PV Array MPPT Voltage Range 60 450Vdc Max PV Array Open Circuit Voltage 500Vdc Max Charging Current AC charger plus solar charger 120Amp Table 4 General Sp...

Page 33: ...D is on Fault code 07 Overload error The inverter is overload 110 and time is up Reduce the connected load by switching off some equipment If PV input voltage is higher than specification the output power will be derated At this time if connected loads is higher than derated output power it will cause overload Reduce the number of PV modules in series or the connected load Fault code 05 Output sho...

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