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PACKED INDUSTRIAL PC WITH CORE (2) DUO PROCESSOR

The PIP is a low power, highly integrated rugged industrial PC with a specially designed aluminum housing. 
This allows the PIP to operate in a standard or also in a harsh environment without fan or ventilation holes. The  
design integrates standard connectors for easy connection. It can be used for any PC application where a 
complete solution is needed. The PIP is 100% PC/AT compatible, and can easily be mounted on a 35 mm DIN  
rail.

The PIP housing offers space for a 2.5 inch hard disk and a CD-ROM drive. With the integrated PC/104(-

PLUS

interface and the PCI-Express Mini Card Slot there are flexible expansion possibilities available. Fully bootable  
FLASH disks are supported for projects where hard disks cannot be used. Particular precautions have been 
taken that the EMC for the entire system is within the CE and FCC limits.

All these features make the PIP the ideal solution for the industry wherever a flexible, rugged and durable  
complete Industrial PC is needed.

Features:

Core Duo L2400 1.66 GHz with 2 MByte Level2 
Cache (PIP20)

Or Core 2 Duo L7400 1.5 GHz with 4 MByte Level2 
Cache (PIP22)

Intel

 

Mobile Technology components

Dual Channel DDR2-667 memory

Up to 3 GB memory with 1 GB soldered down

Suspend to Disk (S4) support

3D graphics with up to 224 MByte shared memory

2 Ethernet ports with up to 10M/100M/1G Bit/s

Up to 2 FireWire 1394b ports (800 Mbit/s)

Up to 6 USB 2.0 ports (480 MBit/s)

2 SATA-I ports (150 MByte/s)

1 Ultra DMA-100 IDE port

1 MByte Firmware Hub

Parallel port (SPP, EPP, ECP) with external floppy 
disk capability

2 serial ports with RS232 interface

Four full featured PC/104(-

PLUS)

 slots without ISA 

Master and ISA DMA capability

Watchdog timer with hardware reset capability

2 serial ports with RS232 or RS485 interface 
(optional)

UPS (optional)

Galvanically isolated power input (optional)

AC’97 Codec (optional)

CAN interface (optional)

RoHS compliant

2010 by MPL AG

1

MEH-10126-201 Rev. D

High-Tech • Made in Switzerland

PIP20 / PIP22

Technical Reference Manual

Summary of Contents for PIP20

Page 1: ...he ideal solution for the industry wherever a flexible rugged and durable complete Industrial PC is needed Features Core Duo L2400 1 66 GHz with 2 MByte Level2 Cache PIP20 Or Core 2 Duo L7400 1 5 GHz...

Page 2: ...4 PLUS INTERFACE 12 2 1 7 GRAPHICS 12 2 1 8 USB 12 2 1 9 SERIAL PORTS 12 2 1 10 RS485 RS422 INTERFACE MODULES OPTIONAL 13 2 1 11 PARALLEL PORT 13 2 1 12 IDE PORTS 13 2 1 13 SATA I PORTS 13 2 1 14 FLOP...

Page 3: ...31 3 5 1 9 10M 100M 1G Bit s Ethernet Connectors LAN1 J52 LAN2 J33 31 3 5 2 INTERNAL CONNECTORS 32 3 5 2 1 IDE Connector J41 32 3 5 2 2 SATA Signal Connectors J56 J57 32 3 5 2 3 SATA Power Connector J...

Page 4: ...eless WAN INDICATOR LED 44 4 3 9 Wireless LAN INDICATOR LED 44 4 3 10 Wireless PAN INDICATOR LED 44 4 3 11 LAN 2 Activity INDICATOR LED 45 4 3 12 LAN 2 Speed INDICATOR LED 45 4 4 BATTERY CIRCUIT 45 4...

Page 5: ...9 SUPPORT 56 9 1 FAQs 56 9 2 SERIAL NUMBER AND REVISION 56 9 3 CONTACT MPL AG 56 2010 by MPL AG 5 MEH 10126 201 Rev D High Tech Made in Switzerland PIP20 PIP22 Technical Reference Manual...

Page 6: ...ector For SATA Devices Connector Samtec IPL1 105 02 S D 32 Figure 29 LED Panel Connector 1 Connector Samtec EHF 108 01 L D SM P 33 Figure 30 LED Panel Connector 2 Connector Samtec EHF 110 01 L D SM P...

Page 7: ...s electrical components within the product are sensitive to static and electrostatic discharge ESD Even a small static discharge can be sufficient to destroy or degrade a component s operation With an...

Page 8: ...ne in chapter 3 3 DIMENSIONS AND PLACEMENT Some typos corrected C 2009 11 13 Some typos corrected Higher resolution added in chapter 2 1 7 Firewire Kit1 mentioned in chapter 3 5 2 16 Connector part na...

Page 9: ...PCI Express Mini Card Electromechanical Specification 1 1 PCI SIG www pcisig com 9 IEEE P996 draft standard D2 02 IEEE Standards Association standards ieee org 10 SCH301x Super IO Data sheet SMSC www...

Page 10: ...iques Immunity to conducted disturbances induced by radio frequency fields EN 61000 6 1 Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for residential commercial and light indus...

Page 11: ...ppy possibility Two RS232 ports optionally additional two RS232 or RS485 ports possible PC 104 PC 104 PLUS interface One PCI Express Mini Card Slot RoHS compliant Custom Assembly for series with 100 p...

Page 12: ...field changeable on board battery 2 1 6 PC 104 PLUS INTERFACE 8 16 bit memory and I O PC 104 interface PC 104 DMA and ISA Master not supported 32 bit PC 104 PLUS interface Up to 4 PC 104 PLUS bus mas...

Page 13: ...ectors Data transfer rates up to 150 MByte s Support of RAID 0 and RAID 1 2 1 14 FLOPPY DISK Available over parallel port connector for an external floppy 2 1 15 FIREWIRE 1394B TI TSB82AA2 Controller...

Page 14: ...reen intermittent blinking activity LAN2 Activity LED green link established green blinking activity LAN2 Speed LED dark 10MBit s green 100MBit s yellow 1GBit s 2 1 20 RESET BUTTON POWER BUTTON Connec...

Page 15: ...ional 20 VDC 48 VDC The power usage can change in a wide range according to the amount of installed memory and also according to the needed CPU memory graphics and interfaces usage as examples 0 6 W A...

Page 16: ...TOP VIEW SIDE VIEW 4 SIDE VIEW 1 SIDE VIEW 2 270 0 48 3 162 1 106 2 27 9 SIDE VIEW 3 41 6 Figure 1 PIP2x Housing Top View Without Cover Foil 2010 by MPL AG 16 MEH 10126 201 Rev D High Tech Made in Sw...

Page 17: ...SIDE VIEW 2 SIDE VIEW 1 SIDE VIEW 4 270 0 185 0 165 0 105 0 85 0 59 5 81 1 109 5 162 1 Figure 2 PIP2x Housing Bottom View 2010 by MPL AG 17 MEH 10126 201 Rev D High Tech Made in Switzerland PIP20 PIP...

Page 18: ...4 106 9 165 4 168 9 221 0 251 1 41 2 94 3 135 0 188 8 242 1 254 6 82 5 120 0 SIDE VIEW 3 72 2 109 7 User Slot 1 User Slot 2 DSUB 25 17 7 8 5 Figure 3 PIP2x Housing Side View 1 Note Use the numbers in...

Page 19: ...208 2 21 6 SIDE VIEW 3 82 5 120 0 25 0 23 0 24 5 242 1 30 6 22 1 52 1 101 9 22 6 Figure 4 PIP2x Housing Side View 2 Note Use the numbers in parentheses for the higher versions 82 5 mm 120 mm 2010 by...

Page 20: ...parentheses for the higher versions 82 5 mm 120 mm 2010 by MPL AG 20 MEH 10126 201 Rev D High Tech Made in Switzerland PIP20 PIP22 Technical Reference Manual SIDE VIEW 2 BOTTOM VIEW SIDE VIEW 1 109 5...

Page 21: ...AN 1 is installed Figure 7 Removing The 6 Screws Lift up the cover slowly Please be careful with the cables and if installed with the SoundPAN 1 connectors in the user slot Figure 8 Lift Up The Cover...

Page 22: ...3 4 5 6 7 8 1 1 50 1 1 1 4 10 30 20 16 1 20 1 10 1 10 1 10 1 200 1 4 1 1 10 10 1 10 Ext Loc 3 3V 5 0V 3 00mm 4 30mm 162 10mm 153 50mm 5 00mm 6 20mm 70 10mm 152 91mm 111 76mm 217 42mm 264 00mm 5 00mm 8...

Page 23: ...53 AC 97 Audio Codec Connector J47 LED Panel 2 Connector J39 PC 104 Connectors J29 J36 Serial 2 Module RS232 422 485 Connectors Serial 4 Module RS232 422 485 Connectors LED Panel 1 Connector J38 USB 2...

Page 24: ...PCI bus ON OFF SPI bus ON ON Reserved SW1 5 First Boot OFF Boot from Firmware Hub ON Boot from ISA Bus SW1 6 Ethernet Controller 2 Disable OFF Ethernet Controller 2 enabled ON Ethernet Controller 2 di...

Page 25: ...ON Type 6 ON OFF OFF ON Type 7 OFF OFF OFF ON Type 8 ON ON ON OFF Type 9 OFF ON ON OFF Type 10 ON OFF ON OFF Type 11 OFF OFF ON OFF Type 12 ON ON OFF OFF Type 13 OFF ON OFF OFF Type 14 ON OFF OFF OFF...

Page 26: ...elect 18 GND Ground 19 GND Ground 20 GND Ground 21 GND Ground 22 GND Ground 23 GND Ground 24 GND Ground 25 GND Ground Floppy Disk Mode 1 DS0 Drive Select 0 2 IDX Index 3 TR00 Track 0 4 WP Write Protec...

Page 27: ...ules on the Serial 2 and Serial 4 port the RS232 or RS485 signals will be available on connector J12 and J22 With RS232 Module Pin Assignment Pin Signal Description 1 DCD Carrier detect 2 RXD Receive...

Page 28: ...ternal Reset And Power Button VINCON GNDCON Reset Button 1 2 3 4 Power Button Figure 19 External Reset And Power Button 3 5 1 4 3 Power Up Behavior Normally if you adapt to VINCON a voltage greater th...

Page 29: ...ESD Protection GND VIN VCC_12V On Board GND VIN 1 2 3 12V 4 5 6 GND 7 GND 8 J4 0 Ohm GND GND 10 9 12V VIN VIN GND Fi gure 20 Connections Between All The PIP Power Connectors NOTE 12 V 12 V and 5 V mus...

Page 30: ...d Pair A Minus 4 TPA Twisted Pair A Plus 5 TPA R Twisted Pair A Reference Ground 6 VG Power Ground 7 NC Not Connected 8 VP Power Voltage is equivalent to VIN on J4 please refer to chapter 3 5 2 11 for...

Page 31: ...CRT and digital monitors in parallel on the DVI port The DVI I connector has per definition only one DDC Bus to recognize a monitor But digital and analog monitors answers to the same DDC bus address...

Page 32: ...ble Identifier 35 DA0 Address 0 36 DA2 Address 2 37 CS0 Chip select 0 38 CS1 Chip select 1 39 DASP Activity LED 40 GND Ground 41 VCC 5 V 42 VCC 5 V 43 GND Ground 44 RES Not Connected reserved 1 43 2 4...

Page 33: ...s 1 15 2 16 Figure 29 LED Panel Connector 1 Connector Samtec EHF 108 01 L D SM P 3 5 2 5 LED Panel Connector 2 J39 To this connector the MPL AG SoundPAN x can be connected for visual indication of dif...

Page 34: ...all Signal 21 GND System Ground 22 GND System Ground 23 sDVOCINTp sDVO Port Differential Interrupt Signal 24 PCIRSTn PCI Reset 25 sDVOCINTn sDVO Port Differential Interrupt Signal 26 GND System Ground...

Page 35: ...VDS2_TX0 Channel2 port 0 data line 23 LVDS2_TX1 Channel2 port 1 data line 24 LVDS2_TX2 Channel2 port 2 data line 25 LVDS2_TX1 Channel2 port 1 data line 26 LVDS2_TX2 Channel2 port 2 data line 27 LVDS2_...

Page 36: ...s 1 With a 14 V over voltage protection to protect the backlight inverter from wrongly applied high PIP input voltages For PIPs with LVDS Panels it is needed that the PIP supply voltage is exactly 12V...

Page 37: ...h this option the standard AC 97 connectors for Microphone In Line In Line Out and Headphone Out are available at the User Slot 1 please refer to the appropriate PIP User Manual Pin Signal Signal Desc...

Page 38: ...35 This connector is reserved for future MPL system expansions Pin Signal Signal Description Pin Assignment 1 5V 5 V System Power 2 GND Ground 3 SD0 ISA Bus Data Signal 0 4 SD1 ISA Bus Data Signal 1 5...

Page 39: ...2 SD13 5 V 17 SA14 pull up DACK1 2 SD14 pull up MASTER 2 18 SA13 NC DRQ1 2 SD15 GND 19 SA12 REFRESH NC GND 20 SA11 SYSCLK 21 SA10 IRQ7 22 SA9 IRQ6 23 SA8 IRQ5 24 SA7 IRQ4 25 SA6 IRQ3 26 SA5 pull up D...

Page 40: ...ge please refer to chapter 3 7 1 12 V and 12 V are only available if supplied to the Internal Power Connector 1 J4 from a power supply please refer to chapter 3 5 2 11 and 3 7 2 The PC 104 PLUS interf...

Page 41: ...Capacity Qimonda HYS64T128021HDL 3 B Qimonda 1024 MByte Memphis SODDD128M646G D48EL ProMOS 1024 MByte Memphis SODDD128M646 D48INV ProMOS 1024 MByte Memphis SODDD256M646G C18MT ProMOS 2048 MByte 3 6 1...

Page 42: ...ifferent voltages are Voltage Maximum current for all loads Possible loads 12 V 0 5 A PC 104 J36 PC 104 PLUS J53 5 V 0 5 A PC 104 J36 12 V 1 A PC 104 J36 PC 104 PLUS J53 3 7 2 3 3 V 5 V and 5 V Standb...

Page 43: ...Bridge IT8888 PS 2 Connector 25 pin D SUB Connctor 9 pin D SUB Connectors PC 104 PLUS Connectors SDVO Connector 3 3V X Bus 8Bit IO CAN Extension Connector PLD MAX II PLD MAX II First Boot Connector 2x...

Page 44: ...P starts normally 4 3 3 HDD INDICATOR LED The green HDD access indicator lights whenever an IDE or SATA device is accessed 4 3 4 IEEE1394b INDICATOR LED The yellow FireWire IEEE1394b indicator lights...

Page 45: ...INTERFACES If the optional RS485 RS422 modules called SERIF 2 are used as half duplex interfaces using a 2 wire connection it is necessary to control the transmit driver enable This is done by the UA...

Page 46: ...are four voltage sensors for CPU core voltage 2 5 V 5 V and 12V Unfortunately until now there is no tool available for reading out this values 2010 by MPL AG 46 MEH 10126 201 Rev D High Tech Made in S...

Page 47: ...rved do not modify 808 ACPI BIOS used Reserved do not modify Reserved do not modify Reserved do not modify Reserved do not modify Reserved do not modify Reserved do not modify Reserved do not modify R...

Page 48: ...1 1 0 IRQ14 1 1 1 1 IRQ15 A disabled value write into this register results in a readable value of 0000b CANA 3 to 0 Read Write These bits determine the I O base address of the CSn pin on the CAN Exp...

Page 49: ...ult 0 0 0 0 0 0 0 1 CANRES Read Write This bit determines the state of the RSTn pin on the CAN Expansion Interface Connector please refer to the chapter 3 5 2 18 CANRES Function 0 CAN controller reset...

Page 50: ...D 1 on 5 1 5 PIP STATUS REGISTER 1 STAT1 port 80Ah Bit Number 7 6 5 4 3 2 1 0 Function Reserved Reserved BR_UP BR_DN WLANdis 1394dis NIC2dis NIC1dis Default 0 0 X X X X X X Brightness up down Read Onl...

Page 51: ...rallel Port Power PPEN Function 0 Parallel port power J3 pin 25 disabled connected to Ground 1 Parallel port power J3 pin 25 enabled connected to 5 V Please refer to the section 3 5 1 1 for the locati...

Page 52: ...1 PIP20 1 PIP22 1 02h PIP20 2 PIP22 2 PIP20 2 PIP22 2 10h PIP20 1C1 PIP22 1C1 Customer Specific PIP20 PIP22 5 1 10 PLD CODE REVISION REGISTER PLDCR port 80Fh Read Only Bit Number 7 6 5 4 3 2 1 0 Funct...

Page 53: ...t the KB885222 article Intel 82573L GBit Ethernet Controller http downloadfinder intel com scripts df Product_Filter asp ProductID 2198 Intel 82945 GMCH with IGD Integrated Graphics Device and ICH7 MD...

Page 54: ...This page intentionally left blank 2010 by MPL AG 54 MEH 10126 201 Rev D High Tech Made in Switzerland PIP20 PIP22 Technical Reference Manual...

Page 55: ...This page intentionally left blank 2010 by MPL AG 55 MEH 10126 201 Rev D High Tech Made in Switzerland PIP20 PIP22 Technical Reference Manual...

Page 56: ...gistered trademarks of their respective holders 9 SUPPORT 9 1 FAQs Please have a look at our homepage www mpl ch t2400 html In the menu at the left hand side you will find FAQ s for each PIP 9 2 SERIA...

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