background image

 

 
 
 

4

nded in order to 

 of the pump, adjust the gland nuts 

2.  If leakage is excessive after 15 minutes of operation, 

tighten the gland nuts ¼ of a turn. 

f a turn after an additional 15 

minutes if necessary and repeat this procedure until a 

reduce leakage by providing a 

 not tighten until zero leakage is obtained. 

kage can be tolerated, consult 

cate 

Approved Lubricant or 

Figure 4-1. Cross Section of Packing Housing

 

When packing is new, frequent minor adjustments during the 
first few hours of operation are recomme
compress and seat the packing. 
 

1.  Upon initial start-up

for a leakage rate of 50-100 drops per minute until the 
packing has seated and adjusted to the operating 
temperature (approximately 10-15 minutes). 

 

 

3.  Tighten the gland nuts ¼ o

desired leakage of 1-2 drops per minute is obtained. 
Adding grease may also 
barrier at the lantern ring. 

 

AUTION:

 Do

C

Overtightening the packing gland may result in accelerated 
wear on the packing and damage to the shaft. In those 

ituations where no packing lea

s
your Moyno Authorized Representative. 

 

Area To Lubri

Equivalent 

Packing 

ACG-2 

(Dubois Chemical, Inc.) 

 

4-4. Packing Replacement 

 

Note:

 In this section, the first reference to each pump part will 

e followed by a number or a let

b

ter in parentheses ( ). These 

 drive shaft (400). 

numbers and letters are used to identify the pump parts and 
hardware items in the Exploded Views in Section 13-1. 
 
When tightening the gland nuts can no longer regulate leakage, 
remove and replace the packing. The entire pump does not 
need to be disassembled to replace the packing. Briefly, 
replace as follows: 
 
1.  Remove packing gland nuts and slide gland halves (152) 

back along

 

2.  Use a packing puller tool (see Figure 4-2) to remove the 

packing (150). 

 

 

g Removal Tool

 

xcessive wear or 

is worn, or is badly 

scored or grooved, it should be replaced. 

nstall a lantern ring and four 

packing rings, lubricating them before installation with a 

sure to stagger the 

Note: The stuffing box is supplied with four rings installed, a 

AU

AYS USE A PROPER PACKING TAMPER 

resul

piece

 

ith packing gland 

ASSEMBLY 

ference to each pump 

rt will be followed by a numb

. These 

numbe

 are those

rts and 

hardwa

e Exploded Vi

 

5-2. Disc

ct Pump

 

 

1. 

Disconnect the power source. 

 

2.  Close suction and discharge valves to isolate the pump from 

the lin

 

-3.  Stat

moval

 

 

 

ile 

 

Figure 4-2. Packin

 

3.  Inspect surface of drive shaft for e

grooves due to packing rub. If shaft 

 

4.  If drive shaft is not worn, i

good grade of packing grease. Be 

packing ring joints at 90-degree increments. 

 

fifth ring may be added after initial compression. 

 

TION: 

ALW

C

TOOL TO INSTALL PACKING. Do not use a pointed or sharp 

tool, as damage to the packing material or drive shaft could 

t. To assure proper shaft lubrication, never use a one-

 spiral wrap packing. 

5

Replace packing gland halves and secure w

and nuts (156). 

6. 

Adjust packing per Section 4-3. 

 

5-1. DIS

 

Note:

 In this section and in following sections on CLEANING, 

SPECTION, and ASSEMBLY, the first re

IN

pa

er or letter in parentheses ( )

 use

p pa

rs and letters

re items in th

d to identify the pum

ews in Section 13-1. 

onne

e. 

5

or Re

 

1.  Remove section of discharge pipe attached to discharge 

flange (200). 

 

2.  Remove discharge flange by unbolting from stator clamp ring 

(210) and remove stator gasket (510). Use a screwdriver tip to

remove stator retaining ring (480), stator clamp ring (210),

and pump support (220) from stator (500). 

 
3.  Unbolt stator clamp ring (210) from suction housing and 

remove stator from rotor (turning stator clockwise wh
removing will ease disassembly). Remove the stator retaining 
ring. Remove stator clamp ring from stator. See Figure 5-1.
for the typical retaining ring removal procedure. 

 

 

Figure 5-1. Typical Retaining Ring Removal 

 
5-4.  Suction Housing Removal

 

 
1. 

Remove four bolts and lock w
housing (

ashers (230) holding the suction 

100) to the drive adapter (10). 

apter housing.  

ve Shaft Assembly Removal

 

om the drive 

shaft. 

 
2.  Pull the suction housing toward the rotor and away from the 

adapter housing. Place a block of wood under the suction 
housing to prevent it from dropping as you pull it away from 
the ad

 

5-5.  Rotor / Con Rod / Dri

 
1.  Slide the slinger ring (60) along the drive shaft (400), towards 

the gear reducer, exposing the drive pin (70). 

 

  With a punch and hammer, tap the drive pin fr

2.

 

Summary of Contents for 2000 CC

Page 1: ...fCover Page Moyno 2000 CC Pumps...

Page 2: ...onnecting Rod Disassembly 4 5 9 Drive Adapter Gearmotor Removal 4 5 10 Cleaning 4 6 1 INSPECTION 4 6 2 Drive Shaft and Packing Seals 4 6 3 Rotor 4 6 4 Stator 4 6 5 All Other Parts 4 7 1 ASSEMBLY 5 7 2...

Page 3: ...and ma m nufacturing serial numbers ill generally be a 1 or 2 In the thir con rod gear j y revolutions component groups of parts art is always alloy steel The s would eter hardness sealing system of t...

Page 4: ...l valves should be open on both suction and discharge sides of pump Seal flush systems if required should be operational Double seals require flushing between faces CAUTION This is a positive displace...

Page 5: ...te The baseplate should be m on close coupled configurations above 30 HP 3 1 OPERATION 3 2 Initial Check Before putting the pump into operation the following items should be checked to ensure that eac...

Page 6: ...resul piece ith packing gland ASSEMBLY ference to each pump rt will be followed by a numb These numbe are those rts and hardwa e Exploded Vi 5 2 Disc ct Pump 1 Disconnect the power source 2 Close suct...

Page 7: ...secondary thrust plate 320 seal suppo 6 Repeat steps 2 through 5 for driveshaft joint disassembly NOTE It is recommended that each time the rotor and gear joint is disassembled the rotor head O ring...

Page 8: ...plate 320 and position thrust plate against the seal 520 with the lip on the ou on the back side of the thrust plate 5 Apply a film of grease to the splines on the inside of the gear ball 300 Install...

Page 9: ...tionary portion of the mechanical seal into the recess in the seal housing 140 Place the O ring 530 on the shoulder of the seal housing 3 Slide the seal housing into the drive adaptor 10 Secure the su...

Page 10: ...arts is dependent upon the application and the importance of continued operation To minimize downtime we recommend the following spare parts be in your inventory This is a suggested list For further a...

Page 11: ...Small Shaft 155 Gland Stud Large Shaft 156 Hex Nut Small Shaft 156 Hex Nut Large Shaft 170 Socket Pipe Plug 235 Hex Screw 236 Lock Washer 237 Hex Nut 240 Hex Screw M20 x 50 M20 x 60 245 Lock Washer M2...

Page 12: ...ase Fitting 155 Gland Stud Small Shaft M10 x 1 5 x 60 155 Gland Stud Large Shaft M10 x 1 5 x 60 156 Hex Nut Small Shaft M10 x 1 5 156 Hex Nut Large Shaft M10 x 1 5 170 Socket Pipe Plug 235 Hex Screw 2...

Page 13: ...see below table for kit part numbers Gear Joint Kit Gear Joint Seal Kit KPE951 KPE87Q KPF951 KPG951 KPF87Q KPG87Q 4241295001 80 mm 4252059007 60 mm 4241749060 80 mm 4241749080 60 mm 4241750060 80 mm 4...

Page 14: ...4241311001 4103001400 4241302001 4241303001 4241296001 4241295001 4251039002 4220642017 4251752101 10 60 Slinger Ring 100 mm 4230663000 80 mm 4230532000 100 mm 4230663000 4103001501 4251039001 425106...

Page 15: ...13...

Page 16: ...13 1 Seal Set Dimensions...

Page 17: ...14 1 TROUBLESHOOTING CHART...

Page 18: ...2003 by Moyno Inc Printed in U S A Moyno is a registered trademark of Moyno Inc 0203 Your Authorized Service Distributor is...

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