background image

 

 
 
 

3

T
b

is is an A for no special 

the

mm shaft. 

-3. Piping 

 

1. 

short as possible. Normally, 

the suction line should be the same dia

the pump 

sucti

r, conditions

required minimum flow velocities may dictate otherwise. 

bows or 45-degree elbows 

e standard elbow. Avoid using 

 the complete pump from the base. 

 

ounted on a firm foundation. The motors should be supported 

 

S

  

Before operating the pump for the first time, fill it with liquid 

for the initial start-up. 

 temporarily, enough liquid will 

brication upon restarting. It 

some liquid in the pump at time of shutdown. 

 been filled with liquid, check for direction 

 

 
 

disas

 

 

result in premature 

packing failure and possible damage to the shaft and gland. 

he next letter indicates whether there are any special options 

ng used in the pump, typically th

ei

options. 
 
The next letter indicates the suction configuration.  For this 
pump an A is used designating a standard flanged pump. 
 
The last letter indicates the drive configuration and 
flange/shaft/seal size.  In our close coupled pump nameplate 

 designates a 250mm flange and 45

 C

 

2-1. INSTALLATION 

 

-2. General

 

2

 

Accessibility to the pump and adequate clearance should be 
prime considerations in any installation. Enough space should 
surround the unit so that maintenance can be performed with 
ease. 

 

2

Suction piping should be as 

meter as 

on; howeve

 such as high viscosity or 

3

Long-sweep 90-degree el
should be used instead of th
suction piping loops, which trap air. 

 
2. 

Discharge piping diameter should generally be as large as 
the discharge port unless fluid conditions indicate 
otherwise. 

 

3.  An easily removable section of piping, at least twice as 

long as the stator, should be mated to the discharge port. 
This will allow the rotor and stator to be removed without 
having to remove

 

2-4. Foundation

 

For maximum pump-driver unit life, each unit should be 
mounted on a strong steel baseplate. The baseplate should be 
m
on close-coupled configurations above 30 HP. 

 

3-1. OPERATION 

 

3-2. Initial Check

 

 
Before putting the pump into operation, the following items 
should be checked to ensure that each piece of equipment is 
installed correctly: 
 

 Electrical 

connections. 

 

Gauges and other instruments. 

  Pump rotation. Rotation is indicated on the pump 

nameplate. 

 

All valves should be open on both suction and discharge 
sides of pump. 

eal flush systems if required should be operational.

Double seals require flushing between faces. 

 

CAUTION: This is a positive displacement pump. Do not 

operate it against a closed valve. 

 
 
 

 

3-3. Start-Up

 

 

CAUTION: DRY OPERATION IS HARMFUL TO THE PUMP! 
Never allow the pump to operate without liquid, as dry 
operation will cause premature wear of the stator and possible 
damage. The liquid being pumped lubricates the stator.

 

 

1. 

to lubricate the stator 

 

  

Note:

 If the pump is shut down

remain in the system to provide lu
is advisable to maintain the suction piping at a higher 
elevation than the centerline of the pump in order to contain 

 

2. 

Once the pump has
of pump rotation by momentarily starting and stopping the 
drive. See pump nameplate for correct rotation. 

 

3. 

Start seal flush water if so equipped. 

 

4. Start 

pump. 

 

-4. Packing Leakage

 

 

The packed stuffing box is designed to control leakage, not stop 
it completely. Leakage is necessary to reduce friction and 
dissipate heat. 
 
In a new pump, before the packing has had a chance to seat
properly, excessive leakage through the stuffing box is common. 
Frequent adjustments of the packing gland may be necessar
during the first few hours of operation in order to compress and 
seat the packing. See Section 4-3. 

 

4-1. MAINTENANCE 

 

4-2. General

 

 

The Moyno 2000 CC pump has been designed for a minimum o
maintenance, the extent of which is routine adjustment of the 
packing. The pump is one of the easiest to maintain because the
main elements are very accessible and require few tools to

semble. 

4-3. Packing Adjustment

 

Packing gland nuts (see Figure 4-1) should be evenly adjusted. 
Overtightening the packing gland may 

 

 

Summary of Contents for 2000 CC

Page 1: ...fCover Page Moyno 2000 CC Pumps...

Page 2: ...onnecting Rod Disassembly 4 5 9 Drive Adapter Gearmotor Removal 4 5 10 Cleaning 4 6 1 INSPECTION 4 6 2 Drive Shaft and Packing Seals 4 6 3 Rotor 4 6 4 Stator 4 6 5 All Other Parts 4 7 1 ASSEMBLY 5 7 2...

Page 3: ...and ma m nufacturing serial numbers ill generally be a 1 or 2 In the thir con rod gear j y revolutions component groups of parts art is always alloy steel The s would eter hardness sealing system of t...

Page 4: ...l valves should be open on both suction and discharge sides of pump Seal flush systems if required should be operational Double seals require flushing between faces CAUTION This is a positive displace...

Page 5: ...te The baseplate should be m on close coupled configurations above 30 HP 3 1 OPERATION 3 2 Initial Check Before putting the pump into operation the following items should be checked to ensure that eac...

Page 6: ...resul piece ith packing gland ASSEMBLY ference to each pump rt will be followed by a numb These numbe are those rts and hardwa e Exploded Vi 5 2 Disc ct Pump 1 Disconnect the power source 2 Close suct...

Page 7: ...secondary thrust plate 320 seal suppo 6 Repeat steps 2 through 5 for driveshaft joint disassembly NOTE It is recommended that each time the rotor and gear joint is disassembled the rotor head O ring...

Page 8: ...plate 320 and position thrust plate against the seal 520 with the lip on the ou on the back side of the thrust plate 5 Apply a film of grease to the splines on the inside of the gear ball 300 Install...

Page 9: ...tionary portion of the mechanical seal into the recess in the seal housing 140 Place the O ring 530 on the shoulder of the seal housing 3 Slide the seal housing into the drive adaptor 10 Secure the su...

Page 10: ...arts is dependent upon the application and the importance of continued operation To minimize downtime we recommend the following spare parts be in your inventory This is a suggested list For further a...

Page 11: ...Small Shaft 155 Gland Stud Large Shaft 156 Hex Nut Small Shaft 156 Hex Nut Large Shaft 170 Socket Pipe Plug 235 Hex Screw 236 Lock Washer 237 Hex Nut 240 Hex Screw M20 x 50 M20 x 60 245 Lock Washer M2...

Page 12: ...ase Fitting 155 Gland Stud Small Shaft M10 x 1 5 x 60 155 Gland Stud Large Shaft M10 x 1 5 x 60 156 Hex Nut Small Shaft M10 x 1 5 156 Hex Nut Large Shaft M10 x 1 5 170 Socket Pipe Plug 235 Hex Screw 2...

Page 13: ...see below table for kit part numbers Gear Joint Kit Gear Joint Seal Kit KPE951 KPE87Q KPF951 KPG951 KPF87Q KPG87Q 4241295001 80 mm 4252059007 60 mm 4241749060 80 mm 4241749080 60 mm 4241750060 80 mm 4...

Page 14: ...4241311001 4103001400 4241302001 4241303001 4241296001 4241295001 4251039002 4220642017 4251752101 10 60 Slinger Ring 100 mm 4230663000 80 mm 4230532000 100 mm 4230663000 4103001501 4251039001 425106...

Page 15: ...13...

Page 16: ...13 1 Seal Set Dimensions...

Page 17: ...14 1 TROUBLESHOOTING CHART...

Page 18: ...2003 by Moyno Inc Printed in U S A Moyno is a registered trademark of Moyno Inc 0203 Your Authorized Service Distributor is...

Reviews: