background image

 

 
 
 

7

4.  Install packing gland studs (155), packing gland halves 

(152), and gland nuts (156). Tighten nuts finger tight at 
this point. Place the O-ring (530) on the shoulder of the 
packing housing. 

 
5. 

Slide the packing housing into the drive adaptor (10). 

        Secure the suction housing (100) to the drive adapter (10) 

with four hex head screws and lock washers (20/30).  
Take care to be sure the o-ring (530) is placed on the seal 
housing (140) before assembling. 

 

6.  Next, carefully slide the rotating/stator assembly first 

through the suction housing (100) and then through the 
seal stationary face in the seal housing and over the gear 
reducer shaft.  Align the holes by rotating the motor fan.  
Use a punch to align the holes axially.  
 

7.  Replace the drive pin (70) and slide the slinger ring (60) 

onto the shaft over the drive pin (70). 

 

OR 

 

7.7.    Pumps with Double or Cartridge Mechanical 
Seals 

 

1.  Apply a small amount of grease to the ID of the rubber 

bellows or o-rings making it easier to slide onto the shaft. 

 

tating seal 

 plate to the 

ring (530) on 

aptor (10).   

 four bolts.  
 the suction 

 hex head 

e the o-

40) before 

 first through 

al stationary 

ducer shaft.  

Use a punch to 

damage the 

 (60) onto 

with 

) with 

mp. Check 

h 2-6. 

1. through 3-

will not 

e best possible 

protection, the following is advised: 
 
1. 

Store pump inside whenever possible or cover with some type 
of protective covering. Do not allow moisture to collect around 
pump. 

 
2.  Remove drain plug to allow the pump body to drain and dry 

completely. 

 
3.  See drive manufacturer’s instructions for motor and/or drive 

storage. 

 
4.  See OPERATION, Sections 3-1. through 3-4., before startup. 

Be sure all lubricants are in good condition. 

 

Long-Term Storage. 

If pump is to be in storage for more than six 

months, perform the above short-term storage procedures with the 
exception of Step 4. In its place it is suggested that the stator be 
removed to avoid developing a “set” condition. In addition:  Apply 
rust inhibitor to all unpainted cast iron and machined carbon steel 
surfaces.

 

 

9-1. RECOMMENDED SPARE PARTS 

 

gearbox can be mounted.  For units with a double or 
cartridge seal please refer to section 7-7 before mounting 
the gearbox to the drive adapter. 

 

7-5.    Pumps with Single Mechanical Seal 

 
1. 

Carefully slide the rotating portion of the mechanical seal 
(150) onto the drive shaft up against the set collar (160). 
The seal face should be facing out, away from the 
connecting rod (460). Apply a small amount of grease to 
the ID of the rubber bellows making it easier to slide onto 
the shaft. 

2.  Gently push the stationary portion of the mechanical seal 

into the recess in the seal housing (140). Place the O-ring 
(530) on the shoulder of the seal housing. 

 
3.     Slide the seal housing into the drive adaptor (10).  

Secure the suction housing (100) to the drive adapter (10) 
with four hex head screws and lock washers (20/30).  
Take care to be sure the o-ring (530) is placed on the seal 
housing (140) before assembling. 

 

4.  Next, carefully slide the rotating/stator assembly first 

through the suction housing (100) and then through the 
seal stationary face in the seal housing and over the gear 
reducer shaft.  Align the holes by rotating the motor fan.  
Use a punch to align the holes axially being careful not to 
damage the mechanical seal.   
 

5.  Replace the drive pin (70) and slide the slinger ring (60) 

onto the shaft over the drive pin (70) 

 

OR 

 

7-6.   Pumps with Compression Packing 

 

1.  The standard packing set (150) consists of four braided 

packing rings. The lantern ring (151) must be ordered 
separately. 
 

2.  Wipe a film of lubricant on each packing ring and install 

two rings in the packing housing (140). Push each ring 
firmly in place, staggering the splits in each ring 90 
degrees. 

 
3.  Install the lantern ring and the last two rings of packing, 

staggering the splits as before. 

 

 

2.  Gently push the stationary portion of the mechanical seal into

the recess in the seal housing and housing plate 
(140)(Cartridge seals are self contained.)  Insert ro
assemblies in to the seal housing and bolt cover
housing with four cap head screws.  Place the O-
the shoulder of the seal housing. 
 

3.  Hold the seal housing  (150) in the  drive ad

Secure the gearmotor to the drive adapter with
Gently rest the seal on the gearbox shaft.  Secure
housing (100) to the drive adapter (10) with four
screws and lock washers (20/30).  Take care to be sur
ring (530) is placed on the seal housing (1
assembling. 

 
4.  Next, carefully slide the rotating/stator assembly

the suction housing (100) and then through the se
face in the seal housing and over the gear re
Align the holes by rotating the motor fan.  
align the holes axially being careful not to 
mechanical seal.   
 

5.  Replace the drive pin (70) and slide the slinger ring

the shaft over the drive pin (70) 

 

7-8.  Suction Housing/Stator Assembly 

 
1.    Bolt stator clamp ring (210) to the suction housing (100) 

six hex head screws and lock washers (230/260). 

 
2.     Bolt stator clamp ring (210) to the discharge flange (200

six hex head screws and lock washers (230/260). 

 

7-9. Pump Connections 

 

1.  Connect suction and discharge piping to the pu

INSTALLATION instructions in Sections 2-1. throug

 
2.  Review OPERATION instructions in Sections 3-

4. before starting the pump. 

 

8-1. STORAGE 

 

Short-Term Storage. 

Storage of six months or less 

damage the pump. However, to ensure th

Summary of Contents for 2000 CC

Page 1: ...fCover Page Moyno 2000 CC Pumps...

Page 2: ...onnecting Rod Disassembly 4 5 9 Drive Adapter Gearmotor Removal 4 5 10 Cleaning 4 6 1 INSPECTION 4 6 2 Drive Shaft and Packing Seals 4 6 3 Rotor 4 6 4 Stator 4 6 5 All Other Parts 4 7 1 ASSEMBLY 5 7 2...

Page 3: ...and ma m nufacturing serial numbers ill generally be a 1 or 2 In the thir con rod gear j y revolutions component groups of parts art is always alloy steel The s would eter hardness sealing system of t...

Page 4: ...l valves should be open on both suction and discharge sides of pump Seal flush systems if required should be operational Double seals require flushing between faces CAUTION This is a positive displace...

Page 5: ...te The baseplate should be m on close coupled configurations above 30 HP 3 1 OPERATION 3 2 Initial Check Before putting the pump into operation the following items should be checked to ensure that eac...

Page 6: ...resul piece ith packing gland ASSEMBLY ference to each pump rt will be followed by a numb These numbe are those rts and hardwa e Exploded Vi 5 2 Disc ct Pump 1 Disconnect the power source 2 Close suct...

Page 7: ...secondary thrust plate 320 seal suppo 6 Repeat steps 2 through 5 for driveshaft joint disassembly NOTE It is recommended that each time the rotor and gear joint is disassembled the rotor head O ring...

Page 8: ...plate 320 and position thrust plate against the seal 520 with the lip on the ou on the back side of the thrust plate 5 Apply a film of grease to the splines on the inside of the gear ball 300 Install...

Page 9: ...tionary portion of the mechanical seal into the recess in the seal housing 140 Place the O ring 530 on the shoulder of the seal housing 3 Slide the seal housing into the drive adaptor 10 Secure the su...

Page 10: ...arts is dependent upon the application and the importance of continued operation To minimize downtime we recommend the following spare parts be in your inventory This is a suggested list For further a...

Page 11: ...Small Shaft 155 Gland Stud Large Shaft 156 Hex Nut Small Shaft 156 Hex Nut Large Shaft 170 Socket Pipe Plug 235 Hex Screw 236 Lock Washer 237 Hex Nut 240 Hex Screw M20 x 50 M20 x 60 245 Lock Washer M2...

Page 12: ...ase Fitting 155 Gland Stud Small Shaft M10 x 1 5 x 60 155 Gland Stud Large Shaft M10 x 1 5 x 60 156 Hex Nut Small Shaft M10 x 1 5 156 Hex Nut Large Shaft M10 x 1 5 170 Socket Pipe Plug 235 Hex Screw 2...

Page 13: ...see below table for kit part numbers Gear Joint Kit Gear Joint Seal Kit KPE951 KPE87Q KPF951 KPG951 KPF87Q KPG87Q 4241295001 80 mm 4252059007 60 mm 4241749060 80 mm 4241749080 60 mm 4241750060 80 mm 4...

Page 14: ...4241311001 4103001400 4241302001 4241303001 4241296001 4241295001 4251039002 4220642017 4251752101 10 60 Slinger Ring 100 mm 4230663000 80 mm 4230532000 100 mm 4230663000 4103001501 4251039001 425106...

Page 15: ...13...

Page 16: ...13 1 Seal Set Dimensions...

Page 17: ...14 1 TROUBLESHOOTING CHART...

Page 18: ...2003 by Moyno Inc Printed in U S A Moyno is a registered trademark of Moyno Inc 0203 Your Authorized Service Distributor is...

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