Mounting Systems Infix ProLine Installation Manual Download | Manualshive

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Infix ProLine

Installation manual

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Summary of Contents for Infix ProLine

Page 1: ...Infix ProLine Installation manual ...

Page 2: ...ionally required material 8 4 Planning the module field 9 4 1 Operation conditions 9 4 2 Choosing between short and long adapters for landscape installation 9 4 3 Portrait installation 11 5 Installation 12 5 1 Roof preparation 12 5 2 Installing the substructure 13 5 3 Installing the adapter landscape installation 17 5 4 Installing the adapter portrait installation 19 5 5 Installing the lateral fla...

Page 3: ...t of the system Pitched ProLine and must be adhered to for each installation It is crucial to carefully read these Instructions as well as all applicable documents prior to carrying out any installation maintenance or disassembly work You are provided with the information required for the safe and complete installation maintenance and disassembly Should you have any questions please contact Mounti...

Page 4: ...tallation Instructions for PV mounting Systems General Part Please read this document carefully and adhere to the described points only use the system for its intended purpose comply with the obligations of the building proprietor and follow both the general and specifi c safety instructions In addition please observe the specifi c safety instructions which precede the process steps in the present...

Page 5: ...roof substructure and roof cladding Type of module Number of modules and configuration Local conditions Image 2 1 1 Portrait Installation Infix ProLine Components 1 Top flashing 2 Portrait adapter 3 Calotte 4 Lateral flashing 5 Module end clamp 6 Stealing strip 7 PV module 8 Module clamp 9 Corrugated metal sheet 1 2 3 4 5 6 7 8 9 Note This illustration shows the portrait mounting position of the P...

Page 6: ...ing materials are not included in delivery 1 Portrait adapter 2 Short landscape adapter 3 Long landscape adapter 4 Corrugated metal sheet 5 Top flashing 6 Corner flashing 7 Lateral flashing 8 MetalRoll 9 Roofing screw 4 5 x 45 mm 10 Roofing screw 6 5 x 65 mm 11 Calotte 12 Fixing clip 13 Mounting aid 14 Doubl sided adhesive tape 15 Foam profile filler 16 Triangular foam fillen optional 17 Tree foam...

Page 7: ...ments Roof structure Battens as for conventional tile covering2 Standards Eurocode 1 Actions on structures Eurocode 9 Design of aluminium Certificate MPA Dresden Fire behaviour tests in accordance DIN EN 13501 5 2010 02 Supporting profiles Extruded Aluminium EN AW 6063 T66 Small parts Stainless steel V2A Flashing lateral and top Aluminium EN AW 5005 Corrugated metal Aluminium EN AW 3005 Seals EPDM...

Page 8: ...k on the flashings Rubber hammer 6 mm Allen key Cordless drill with an 8 mm hex headbit for adapter screws and torx bit for calottes and roofing screws 3 3 Additionally required material Depending on the system plan the following additional materials may be necessary Double sided adhesive tape Roof battens Appropriate wood screws for fixing roof battens Appropriate material for sealing and additio...

Page 9: ... must be observed for planning the module field The standard Infix ProLine components are designed for mounting the module field into a tiled roof Mounting on other types of roof coverings must always be done by a professional roofing company There must be a distance of at least three rows of tiles between the top edge of the module field and the roof ridge If this is not the case the top edge com...

Page 10: ...nce between adapters Can be calculated from the module dimensions Place the adapter correctly in the inner part of the module field so that its centre point is located in the 19 mm clearance space between the modules A minimum distance of 25 mm between the adapter edge and module field edge must be kept for the outer top and bottom adapters 2 5 4 2 Choosing between short and long adapters for land...

Page 11: ... for fixing the top flashing Height of the module field 280 mm center of batten 6 Vertical distance between adapters Approx at quarter points of the module module length observe the information provided by the module manufacturer Spacing is based on the roof batten raster In the case of a particularly unfortunate batten raster additional battens may have to be installed 7 Horizontal distance betwe...

Page 12: ...essional manner see point 4 5 1 1 Roof construction 1 Roof covering for example tiles 2 Roof substructure for example wooden battens Potentially mortal danger from falls and falling objects When working on the roof components may fall down or persons may fall off Protect yourself against falling use scaffolding or barriers if necessary Mark the danger zone on the ground concerning falling componen...

Page 13: ...ng strip on the additional roof battens with screws After fixing the sealing strip adapt the shape of the strip to the shape of the tiles taking care to avoid the formation of sharp edges 5 2 1 Sealing strip 1 Sealing strip 2 Additionally installed battens for sealing strip fixation 1 2 Leaky construction If the sealing strip does not sufficiently overlap the roof tiles the roof may become subject...

Page 14: ...Roll be used as the sealing strip the top 2 cm of the adhesive surface can be completely turned over so that the adhesive surface is facing upwards and the profile filler can be attached without additional adhesive tape 5 2 2 Lower profile filler 1 Foam profile filler 2 Sealing strip 3 Lower edge of the corrugated metal sheet Leaky construction If the sealing strip is not sufficiently overlapped b...

Page 15: ...ling the lower profile filler Position the corrugated sheets so that the sides end with corrugation pointing downward to the roof truss 5 2 4 Corrugated metal sheet end Leaky construction If the corrugated metal sheets do not sufficiently overlap the roof may become subject to leaks Sheets must overlap above each other by at least 200 mm vertically and by at least 80 mm 2 high points of the corrug...

Page 16: ...o the entire module field If necessary use additional roofing screws and calottes to attach the overlapping points After laying the lateral and top flashings attach the outer edges of the corrugated sheet surface area every 50 cm with roofing screws and calottes To expedite the installation process the mounting aid can be used starting at the second row of sheets The mounting aid cannot be used on...

Page 17: ...one of the profile filler fixation points lines up exactly with one of the adapters remove this screw from the profile filler Position the corrugated metal sheets to the prescribed overlap onto the sealing strip and profile filler and align the sheets Screw the adapters with two 6 5 x 65 mm sheet metal screws each see chapter 4 Planning the module field onto the roof batten lying directly undernea...

Page 18: ... battens on the corrugated sheet by using a chalk line In accordance with the plan screw long or short adapters on the designated points see chapter 4 with 6 5 x 65 mm sheet metal screws onto the roof batten lying directly underneath Use the corresponding holes i n the adapters 2 each for the short or 4 for the long adapters 3 5 3 2 Landscape adapter long 1 Sheet metal screw 6 5 x 65 mm self drill...

Page 19: ...erforated rail can be slid sideways up to 50 mm beyond the basis to ensure a clean transition between roof and module field Attention For portrait installation the lateral flashings must be installed before fixing the outer adapters see point 5 5 Installing the lateral flashings Ensure professional potential equalisation of the metal surface without damaging the leak tightness Material damage Walk...

Page 20: ...t 200 mm vertically if necessary shorten the topmost lateral flashing corresponding to the size of the corrugated metal sheet area Fix the flashing on the inside by using roofing screws and calottes or adapters only for portrait installation at least every 500 mm By using the fixation clips and roofing screws fix the flashing on the outer edge at least every 50 cm Ensure a professional overlapping...

Page 21: ...ttened sheets can then be used in place of the corner flashings Continue positioning the top flashings taking care to align them properly and to have them overlap each other by at least 80 mm two high points of the corrugation Fix each overlap with an adapter and 2 screws 6 5 x 65 mm if in the right position or with a calotte and screw 4 5 x 45 mm Work the upstand of the flashings with tinsmith to...

Page 22: ...ng steps Insert the Clickstone at a slight angle into the rail channel Push the Clickstone down Make sure you hear the Clickstone clicking into the base rail Tighten the bolt with a torque of 8 Nm i NOTE The shape of the Clickstone corresponds exactly to the profile of the rail channel It has been consciously constructed not to run easily in order to prevent unintentional slipping in vertical rail...

Page 23: ...ranteed PV modules can fall and be damaged Only use Clickstones where the lugs are parallel to each other and you can clearly hear them clicking into the rail channel Replace deformed Clickstones prior to installation CAUTION i NOTE The lugs on the inside of the Clickstones are designed in such a way that once the bolt has been tightened they prevent a click out mechanically Accordingly the bolt m...

Page 24: ...dule end clamps each i NOTE Please adhere to the module clamp standards of the module manufacturer Basically the modules are clamped at the quarter points Mounting steps Portrait Installation Place and align an outside module The base rail must protrude the module frame by 30 mm Insert the Clickstone of the module end clamp into the channel of the base rail Push the module end clamp right to the m...

Page 25: ...h the second module to the module clamp max permissible gap between two modules 19mm and align Tighten the bolt torque 8 Nm and thus clamp the modules Material damage due to incorrect mounting Incorrectly fastened modules can fall and become damaged Make sure the Clickstones click in correctly Push the modules all the way to the module clamp Adhere to the stipulated torque of 8 Nm when tightening ...

Page 26: ...se e g a module clamp as a spacer gauge This way you will achieve identical horizontal and vertical distances between modules Fastening Additional Module Rows Mounting steps Portrait Installation Push the modules in the upper rows from above down to the modules in the lower rows For optical reasons you can also keep a distance to the lower module Fasten the modules analogously to the 1st row with ...

Page 27: ...Depending on the module field and the type of tiles it may be necessary to cut the adjoining roof tiles down to size Should it be necessary to shorten the mounting on the underside of the roof tiles additional professional fixation must be ensured Depending on the type of roof covering it may be impossible to avoid a gap between the tile and the flashing top or lateral Should this be the case the ...

Page 28: ...n Tel 49 30 328972 100 Fax 49 30 328972 199 info mounting systems com www mounting systems com Subject to technical alterations 2019 Mounting Systems GmbH Mounting Systems GmbH Mittenwalder Straße 9a D 15834 Rangsdorf Tel 49 33708 529 100 Fax 49 33708 529 199 ...

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