Motrec E-290GT Operator And Maintenance Manual Download | Manualshive

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Curtis Speed Controller

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MAINTENANCE AND ADJUSTMENT

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Summary of Contents for E-290GT

Page 1: ...E 290GT OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER 1027621 UP Printed in Canada...

Page 2: ...ly The vehicle will be returned at the owner s expense The Warranty Claim Forms must be completed and returned with the defective part s to MOTREC within 30 days after repair was done No compensation...

Page 3: ...RING STANDARD CONFIGURATION 25 DIAGNOSTICS AND TROUBLESHOOTING 26 TROUBLESHOOTING CHART 27 LED DIAGNOSTICS 28 PROGRAMMING PARAMETERS E 280B E 290 E 360 T 236 T 236D 29 CURTIS PMC MOTOR CONTROLLER 30 O...

Page 4: ...Instructions 4 INSTRUCTIONS...

Page 5: ...ing conditions such as loose terrain or ramps reduce vehicle capacity Avoid loose unbalanced or top heavy loads to keep a good stability and prevent overturn Do not load cargo that can fall off the ve...

Page 6: ...t as batteries are being discharged When the green light is at the last position on the left the batteries must be recharged A flashing light warns the operator that further discharge will damage batt...

Page 7: ...Maintenance 7 MAINTENANCE...

Page 8: ...ools to avoid sparks that can cause battery explosion and acid splashing Use two counteracting tools double wrench technique when disconnecting or tightening terminals on the battery and the speed con...

Page 9: ...ower circuit to filter inductive loads in the event of a sudden power interrupt Some speed controllers require a diode to filter inductive loads on the KSI input Removing the diodes will cause the spe...

Page 10: ...n 3109800006 DECALS AND LABELS CAUTION The images included in this section depict the decals markings installed on the vehicle It is of the utmost importance that theses decals markings remain unalter...

Page 11: ...tes Fill to recommended level after batteries have been fully charged X WARNING DECALS MARKINGS X EE Rated CABLE PROTECTORS SEALED MOTOR SEALED CONTROL BOX STATIC STRAP X MASTER CYLINDER FLUID DOT 3 X...

Page 12: ...the on off solenoid when the accelerator is released turn the adjusting screw shown on figure below to adjust the micro switch height POT Remove the terminals 2 and 3 on PMC to measure resistance sig...

Page 13: ...til it contacts the smaller pulley Properly adjusted pulleys will provide three points of contact Properly aligned pulleys will provide four points of contact Tighten setscrews and recheck alignment T...

Page 14: ...ke sure that cable length is the same at hand lever end tighten ncx3 4 grade 5 bolt in stopper at 8 LbFt 11NM torque cable must extend 1 5 4cm out of the cable stopper cut cable excess Once cable play...

Page 15: ...from either side Align the front wheel straight Install the pitman arm TOE IN ADJUSTEMENT With the wheels in straight forward direction measure the inside left to right distance between the front tire...

Page 16: ...in the controller with a 10 ohms 25 W resistor for a few seconds across B and B identify battery polarity and disconnect battery leads After cleaning the power must not be reapplied until terminal are...

Page 17: ...charger connected for more than 20 hours FREQUENCY OF CHARGE When a battery is discharged to its 20 state of charge it is best to charge immediately Batteries require a low current equalization charge...

Page 18: ...in the dc circuit Check diodes Check capacitor rapidely increasing resistance SINGLE CHARGER FUSE BLOWS Disconnect and check diodes BOTH FUSE LINKS BLOW Check the battery pack and battery connector po...

Page 19: ...voltage between and terminals We will call this value B or full battery voltage ACCESSORIES NOT WORKING Check the fuses on the batteries and the DC DC converter Check voltage across and terminals on t...

Page 20: ...sistance between terminals Other causes of lower speed dragging brakes cold temperature higher differential oil viscosity INTERMITTENT OPERATION A bad potentiometer is the most probable cause of the f...

Page 21: ...eck voltage across power terminals if not B check circuit breaker or replace the solenoid Turn to on the key switch and activate the seat switch Check voltage across the coil terminals if not B check...

Page 22: ...Curtis Speed Controller 22 CURTIS SPEED CONTROLLER...

Page 23: ...Curtis Speed Controller 23...

Page 24: ...Curtis Speed Controller 24...

Page 25: ...Curtis Speed Controller 25 WIRING STANDARD CONFIGURATION...

Page 26: ...Curtis Speed Controller 26 DIAGNOSTICS AND TROUBLESHOOTING...

Page 27: ...Curtis Speed Controller 27 TROUBLESHOOTING CHART...

Page 28: ...Curtis Speed Controller 28 LED DIAGNOSTICS...

Page 29: ...THRT BRK MODE 4 THROT BRAKING AS OF BRAKE C L 50 LOAD COMP LOAD COMPENSATION 0 TO 25 0 M1 ACCEL RATE MODE 1 ACCELERATION RATE IN SEC 4 HPD HIGH PEDAL DISABLE HPD TYPE 1 M2 ACCEL RATE MODE 2 ACCELERATI...

Page 30: ...Curtis Speed Controller 30 CURTIS PMC MOTOR CONTROLLER...

Page 31: ...Curtis Speed Controller 31...

Page 32: ...Curtis Speed Controller 32 OVERVIEW...

Page 33: ...Curtis Speed Controller 33...

Page 34: ...Curtis Speed Controller 34...

Page 35: ...Curtis Speed Controller 35 WIRING STANDARD CONFIGURATION...

Page 36: ...Curtis Speed Controller 36...

Page 37: ...Curtis Speed Controller 37...

Page 38: ...Curtis Speed Controller 38...

Page 39: ...Curtis Speed Controller 39 MAINTENANCE AND ADJUSTMENT...

Page 40: ...Curtis Speed Controller 40...

Page 41: ...Curtis Speed Controller 41...

Page 42: ...Spare Parts 42 SPARE PARTS...

Page 43: ...ARGO DECK 4 2500250001 DASH BOARD 5 1005003 BUCKET SEAT 6 2801008 REAR BUMPER WITH PLATE 7 280105 BAR 8 283001 4 80 X 8 PNEUMATIC WHEEL 5 BOLT 283002 4 80 X 8 FOAMFILLED WHEEL 5 BOLT 2807001 16 O D N...

Page 44: ...Spare Parts 44 FRONT LIGHT SUPPORT...

Page 45: ...Spare Parts 45 FORD F 150 DIFFERENTIAL...

Page 46: ...Spare Parts 46...

Page 47: ...242816 Spring 1 31 362831 Cable 1 6 2416006 Lever 1 32 362832 Clip 1 7 242831 Pivot 2 33 362833 Cable stop 1 8 242817 Lubrication fitting 1 34 3616014 Handbrake band cable side 1 9 Clevis pin 3 8 x 1...

Page 48: ...Spare Parts 48 STEERING...

Page 49: ...22 2530007 FRONT TIE ROD 23 2530005 LEFT AXLE 2530006 RIGHT AXLE 24 241002 OIL SEAL 25 241003 TAPER BEARING 26 281004 HUB 5 BOLTS 27 241005 WHEEL BOLT 29 WASHER 30 261422 CASTELLADTED NUT 31 261423 DU...

Page 50: ...ASHER PACK 484006 BELT TENSIONER SHORT 2452003 15 WAVY WASHER 484013 7 PIVOT 2452002 19 HEADBAND 484015 EE HEADBAND KIT A91 107A SPECIFIC REF DESCRIPTION A89 B98 A00 D00 SEPEX DC3 SEPEX DANA DRIVE MOT...

Page 51: ...Spare Parts 51 ELECTRICAL DIAGRAM SEPEX MAIN CIRCUIT DIAGRAMME LECTRIQUE CIRCUIT PRINCIPAL SEPEX...

Page 52: ...Spare Parts 52 ELECTRICAL DIAGRAM SERIES MAIN CIRCUIT DIAGRAMME LECTRIQUE CIRCUIT PRINCIPAL S RIES...

Page 53: ...Spare Parts 53 ACCESSORIES DC DC CONVERTER ACCESSOIRES CONVERTISSEUR DC DC...

Page 54: ...62008 1 R4 RESISTANCE 250 OHMS 367014 1 S1 KEY SWITCH 246205 1 S3 SEAT SWITCH MICRO SWITCH 3109100002 1 SEAT SPRINT SEAT MOUNTED 3109000003 1 CONNECTOR 3109000004 1 S6 FOOT SWITCH 1269003 1 S7 FOWARD...

Page 55: ...27TM BATTERY 3102302001 36V CHARGER U S BATTERY 3102302002 36V CHARGER LIFELINE BATTERY 3102302003 36V CHARGER GEL 180AH BATTRY 3102480002 48V CHARGER U S BATTERY 3102480003 48V CHARGER LIFELINE BATTE...

Page 56: ...Spare Parts 56...

Page 57: ...Spare Parts 57...

Page 58: ...p Grommet 3269001 12V 3669012 24V 3669012A Clear lamp 12V 3069012 Bulb 12V 1269008 Pedestral head lamp 12V 3111240001 Bulb 12V 2569001B Bulb 24V 2169001B Headlight Left 3111480003 Right 3111480004 Bul...

Page 59: ...per motor 12V 3113000001 24V 486211 Wiper arm 2800000001 Wiper blade 14 Blade 2800000002 18 Blade 2800000003 Pantograph wiper arm 246233A Pantograph wiper blade 246233 Cab heater 12V 3103300001 36V 36...

Page 60: ...Spare Parts 60 CONVERTER INSTALLATION...

Page 61: ...good battery performance it is recommended to limit the discharging to 80 of the battery capacity The recommended setting for 6V batteries is F and the recommended setting for an industrial battery is...

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