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Appendix A - Maintenance 

 

Maintenance Procedures 

 

The following maintenance procedures should be performed on a routine basis:  

 

1.

 

Carefully clean the exterior with a soft cloth to keep the cabinet looking new.  Check the cabinet for dents or 

impact markings, if found, inspect for damaged components

 

2.

 

Check all hoses and wires for cuts or frays. 

 

3.

 

Clean the unit’s filter screens after every 100 services or  

6 months, which ever comes first.  See the next section for procedure. 

 

Cleaning The Unit’s Filter  

 

1.

 

Disconnect power harness from any power source. 

 

2.

 

Remove the eight Phillip head screws from the unit’s back panel. Unsnap the flourescent lamp from back 

panel and set back panel aside. 

 

3.

 

Locate the bell shaped plastic filter housing, found at the top of each tank. A clear plastic ½” hose runs from 

each filter housing to a pump. 

NOTE: Clean one filter at a time.

  

 

4.

 

Remove the lock clip from the bell shaped plastic filter. Hold the bottom half of the filter while rotating the top 

half of the filter 

counter-clockwise 

until the four lock tabs clear. Then separate the two pieces by lifting up the 

top half of the filter.  

 

5.

 

Use a fine pick or bent pin to pull screen away from the filter housing. Clean screen. 

 

6.

 

Assemble in reverse order

.  NOTE: Use caution not to pinch o’ring on reassembly

 

 

7.

 

Enter initials, date, and a check mark in the appropriate boxes of the Maintenance Record at the end  of the 

chapter. 

 

 

 

 

 

 

Summary of Contents for TRANSTECH III

Page 1: ...MOTORVAC TECHNOLOGIES INC TRANSTECH III Transmission Service System User Manual modified pdf file version...

Page 2: ...ation 2 1 Before You Begin 3 1 First Time Operation 3 1 Transmission Service Procedure 4 1 Frequently Asked Questions 5 1 Troubleshooting and Additional Help 6 1 Appendix A Maintenance A 1 Maintenance...

Page 3: ...pump through one of the hoses connected to the transmission cooling system and supplies new fluid through the second hose connected to the other side of the disconnected transmission cooling line It i...

Page 4: ...the instructions in this chapter before using the unit for the first time Service Procedure This chapter contains step by step setup and service procedure for using the unit to drain the vehicle s tra...

Page 5: ...System Features and Functions The front of the TRANSTECH III cabinet contains the control panel the fluid fill neck for adding new transmission fluid and the fluid level windows...

Page 6: ...is complete or the stop button has been pressed E Engine Start Flashes when the vehicle s engine needs to be started Is on solid when the vehicle s engine is running and good flow is seen from the tr...

Page 7: ...oupler Secures the unit s Return hose connection to the adapter connected to the vehicle s transmission s cooling system D Fill neck Access for filling new transmission fluid into unit s clean tank E...

Page 8: ...ler Secures the unit s output hose connection to the adapter connected to the vehicle s transmission s cooling system C Serial plate Identifies the unit s model and specific manufacturer s production...

Page 9: ...vice is complete COMPLETE light is on if transmission level needs to be lowered push the DRAIN button Fluid will drain only as long as the button is pressed flow will stop when the button is released...

Page 10: ...be on steady EMPTY WASTE The light will be on when the used fluid in the WASTE tank needs to be emptied The unit will lock out all functions until the EMPTY WASTE button is pushed allowing the waste t...

Page 11: ...lass B rating and be suitable for gasoline chemical and electrical fires Cleanup any oil spills immediately Dispose of contaminated cleanup material according to governing environmental laws Never loo...

Page 12: ...atalytic converters become extremely hot Do not park a converter equipped vehicle over dry grass leaves paper or any other flammable material Do not touch a catalytic converter until the engine has be...

Page 13: ...r if the unit has been used to service a vehicle previously 5 Attach the unit s positive battery clip to vehicle s 12 volt battery connect the black battery clip to a solid ground point as far from th...

Page 14: ...mission fluid is below 50 degrees Fahrenheit WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Verify that engine and machine are both off before connecting...

Page 15: ...handle is at a right angle to flow See photo 5 Attach the unit to the vehicle s battery by connecting the unit s red battery clip to the positive battery terminal and connecting the black battery clip...

Page 16: ...removal of the trans oil pan If not go to step 8 after pushing the CHANGE FLUID button a Follow steps 1 6 press the DRAIN button on the unit s control panel Let the engine run until the unit s alarm...

Page 17: ...ss and hold the DRAIN button for 10 30 seconds d Re check fluid level repeat step c if necessary Stop engine and let cool off if necessary 12 Disconnect hoses from TRANSTECH and connect the vehicle s...

Page 18: ...transmission and returns an equal amount of old used fluid in the unit s waste tank leaving the transmission with all new clean fluid at the same level it started with Reference the chart on page 4 2...

Page 19: ...s to adapters Check adapters for a kinked condition Check vehicle s fluid flow See Transmission Service procedure page 4 2 steps a b and c See steps 2 and 3 of this page 5 A fast intermittent beep sou...

Page 20: ...10 Unit starts working normally then all the lights flash on and off and oil may come out of waste hose or reverse directions in service hose Remove back panel unsnap fluorescent lamp from clip Follo...

Page 21: ...t s back panel Unsnap the flourescent lamp from back panel and set back panel aside 3 Locate the bell shaped plastic filter housing found at the top of each tank A clear plastic hose runs from each fi...

Page 22: ...intenance Record Use the following table to keep a record of maintenance performed on the unit Initial Date DRAIN FLUID TANKS CLEANED FILTERS CLEAN EXT CABINET CHECK HOSES AND WIRES OTHER I I I I I I...

Page 23: ...apply PART NUMBER QTY DESCRIPTION 1 1 4 Male Bump Tube Most Asian Vehicles 1 5 16 Male Bump Tube Most Asian Vehicles 1 3 8 Male Bump Tube Most Asian Vehicles 1 1 4 Open End Hose Most Asian Vehicles 1...

Page 24: ...5 SAE Flare European Vehicles Use with 061 0605 061 0005 optional 1 5 16 Male Flare Deep Ford Vehicles Use with 062 2060 or 062 0110 in old kits 1 5 16 Female Flare Deep Ford Vehicles Use with 062 01...

Page 25: ...neral Application Use with 080 0595 1 MQD X 3 8 MPT General Application Use with 080 0594 1 5 SAE x 6 SAE Union European Vehicles Use with 062 0140 or 060 3800 1 5 16 Female Flare x 1 4 MPT General Ap...

Page 26: ...Connect Dodge Ford Vehicles Use with 060 1400 1 3 8 Male Tube with Locking Quick Connect Dodge Ford Vehicles Use with 060 1500 1 FORD 3 8 double bump 062 4401 1 1 2 Open End Hose Chrysler V 10 Diesel...

Page 27: ...0 1 14mm x 1 5 Banjo Bolt Euro Asia Vehicles Use with 060 2402 3 14mm Washer Euro Asia Vehicles Use with 060 2740 1 14mm x 1 5 Cap Nut Euro Asia Vehicles Use with 060 2740 1 MQD X 1 4 FPT General Appl...

Page 28: ...ve Male O Ring Type Flange Style Counterpart Adaptor 062 2062 Note One O ring Volvo 850 Application Volvo V 70 All Wheel Drive Female receptacle Flange Style Counterpart Adaptor 062 2061 Volvo S Serie...

Page 29: ...Flange Type Counterpart Adaptor 062 2000 BMW Jaguar Mercedes 10mm Male O Ring Type Flange Style Counterpart Adaptor 062 2015 BMW Jaguar Mercedes 10mm Female Receptacle Flange Style Counterpart Adapto...

Page 30: ...rt Adaptor 062 2068 ALLISON 1000 or SATURN with SPIN ON TRANSMISSION FILTER 062 2065 Note O Ring is not included with adaptor Please remove o ring from the old filter and install in the adaptor Note T...

Page 31: ...h flow vehicles installs on incoming dirty fluid line between vehicle Transtech II unit Transtech III Flow control adapter Reduces flow from High flow vehicles installs on incoming dirty fluid line be...

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