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CSD Series

Variable Frequency AC Drive

MOTORTRONICS

- 8 -

This chapter deals with the recommended wiring practices for the

CSD

Series

adjustable frequency drive. Please remember, you must always

conform to the National Electrical Code (NEC) and any applicable local
codes. Always make sure the keypad display is off, that the red Charge
LED (LED 101) on the PC board is off, and the DC bus is discharged
before adding or changing any wiring!

WARNING!
This section involves working with potentially lethal voltage levels!
Caution must be used to prevent personal harm.

3.1 Main Power Wiring

Main power wiring precautions:
Remember, the following wiring guidelines are only suggestions. You
must always conform to the NEC and your locally accepted wiring
practices.

Table 3 A - Suggested Power Circuit Wiring and Components

Note 1: See NEC article 430 and NEC article 310 for sizing or branch circuit
conductors.
Note 2: See NEC article 430 part D for motor branch circuit, short circuit and ground

fault protection sizing.

Note 3: See NEC article 250 for sizing of ground conductors.

Chapter 3 - Wiring

Model

Min. Power

Wire Size

Max. Non-

Delay Fuse

(2)

Max. Delay

Fuse (2)

Max. Delay

Circuit

Breaker (2)

Min.

Ground

Wire Size

CSD-2P5

CSD-201

CSD-202

15 A

15 A

15 A

CSD-203

CSD-205

CSD-207

10 AWG

30 A

30 A

30 A

10 AWG

CSD-210

8 AWG

80 A

50 A

70 A

8 AWG

CSD-215

6 AWG

125 A

70 A

100 A

CSD-220

4 AWG

150 A

80 A

125 A

CSD-230

2 AWG

225 A

125 A

200 A

4 AWG

CSD-401

CSD-402

CSD-403

CSD-405

CSD-407

CSD-410

CSD-415

10 AWG

30 A

30 A

30 A

10 AWG

CSD-420

8 AWG

80 A

50 A

70 A

8 AWG

CSD-430

6 AWG

125 A

70 A

100 A

6 AWG

12 AWG

14 AWG

12 AWG

6 AWG

14 AWG

20 A

10 A

20 A

10 A

15 A

20 A

10 A

20 A

10 A

20 A

10 A

15 A

20A

12 AWG

10 A

15 A

14 AWG

12 AWG

14 AWG

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Summary of Contents for CSD Series

Page 1: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 73 CSD Series Variable Frequency AC Drive 30 HP OPERATION SERVICE MANUAL MOTORTRONICS Solid State AC Motor Control REV2 7080601MN ...

Page 2: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 74 ...

Page 3: ...tting 5 4 Function Descriptions 5 4 Special Function Setting Chapter 6 Start Up 50 6 1 Checks Before Power up 6 2 Checking Motor Rotation 6 3 Keypad Operation 6 4 Programming Terminal Strip Operation 6 5 Remote Operation 6 6 Initial Programming 6 7 Jumper Selection For Analog Frequency Signal Chapter 7 Failure Indications 54 7 1 Failure which cannot be reset by manual operation 7 2 Special Conditi...

Page 4: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 76 ...

Page 5: ...nt and voltage rating 1 3 WARNING Do not service equipment with voltage applied Unit can be the source of fatal electrical shocks To avoid shock hazard disconnect main power before working on the drive More than one disconnect switch may be required to de energize the equipment Verify that the DC bus is completely discharged before servicing Warning labels not supplied must be attached to terminal...

Page 6: ... Hz excitation the motor must slip to produce more torque The greater the torque requirement the greater amount of motor slip and the slower the resultant shaft speed 1 4 2 Drive Power Section Refer to Figure 1 3 The input converter of the power section is a three phase rectifier bridge used to convert the incoming AC voltage into DC voltage This DC voltage is then filtered by the DC bus capacitor...

Page 7: ...tarting torque and smooth low speed motor rotation capabilities In addition the motor s torque per amp ratio is good implying a very efficient output current waveform The drive can accept control commands run or frequency reference inputs from either the terminal strip or the integral keypad The terminal frequency reference command can be either 0 10 VDC 0 5 VDC or 4 20 mA The drive s actual outpu...

Page 8: ...electronic components and improve the unit s reliability Fig 2 1 Refer to the chart below for model heat dissipation requirements when installing your unit Model Number Drive HP Drive Efficiency Rated Current Amps Drive Loss W Min Req Air Vol CFM Min Sfc Area Steel Box Sq Ft Min Sfc Area Fiberglass Box Sq Ft CSD 2P5 0 5 95 56 3 1 23 25 4 04 4 65 7 27 CSD 201 1 96 74 4 5 33 75 5 87 6 75 10 55 CSD 2...

Page 9: ...8 CSD 405 5 8 8 3 7 3 9 CSD 407 7 5 13 5 5 4 10 CSD 410 10 17 5 7 5 4 10 CSD 415 15 20 25 28 11 5 11 CSD 420 20 25 32 36 15 5 11 CSD 430 30 40 48 54 22 5 11 KW NEMA 1 Dim Ref NEMA 4 4X Dim Ref 400V Class 380 460V Model Number Max HP CT VT Rated Amps CT VT KW NEMA 1 Dim Ref NEMA 4 4X Dim Ref 200V Class 200 230V Model Number Max HP CT VT Rated Amps CT VT D E F G H I 1 5 9 3 8 0 2 6 4 4 2 5 3 2 6 9 5...

Page 10: ...4 5 1 7 CSD 202 2 1 5 7 5 2 9 CSD 203 3 2 2 10 5 4 0 CSD 205 5 3 7 17 5 6 7 CSD 207 7 5 5 5 26 9 9 CSD 210 10 7 5 35 13 3 CSD 215 15 11 49 18 7 CSD 220 20 15 64 24 4 CSD 230 30 22 87 33 2 CSD 401 1 75 2 3 1 7 CSD 402 2 1 5 3 8 2 9 CSD 403 3 2 2 5 2 4 0 CSD 405 5 3 7 8 8 6 7 CSD 407 7 5 5 5 13 9 9 CSD 410 10 7 5 17 5 13 3 CSD 415 15 11 25 19 1 CSD 420 20 15 32 24 4 CSD 430 30 22 48 36 6 1 or 3 Phas...

Page 11: ... Vdc 1A maximum Frequency reference bias gain upper lower limit auto manual torque boos frequency meter gain calibration auto reset attempt skip frequency S curve ACCEL DECEL current limit carrier frequency adjust 1 12 KHz communication link function energy saver vibration control 7 process timers Frequency command output frequency output current output voltage P N bus voltage rotation direction e...

Page 12: ... A Suggested Power Circuit Wiring and Components Note 1 See NEC article 430 and NEC article 310 for sizing or branch circuit conductors Note 2 See NEC article 430 part D for motor branch circuit short circuit and ground fault protection sizing Note 3 See NEC article 250 for sizing of ground conductors Chapter 3 Wiring Model Min Power Wire Size Max Non Delay Fuse 2 Max Delay Fuse 2 Max Delay Circui...

Page 13: ...nals L1 and L2 of the drive Make sure there are no power factor correction capacitors connected directly to the input or on the output leads of the drive To comply with NEC requirements for branch circuit protection you may need an externally fused disconnect Recommended values for input wiring are also given in Table 3A For 230 V units be sure to use wire rated for 300 volts for 460 V Always use ...

Page 14: ...re you do not form a ground loop with the ground wires Wire must be class 1 wire with a voltage rating minimum of 300V for 230 VAC systems and 600V for 460 VAC systems Control wiring should not be run in the same conduit or raceway with power or motor wiring 3 3 Power Connection Diagram Figure 3 1 Power Wiring Diagram Motor Overload Protection Motors should have external thermal overload protectio...

Page 15: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 11 Figure 3 2 Control Terminal Function 3 4 Control Terminal Function ...

Page 16: ...he brake coil to prevent transient surge when the coil is de energized See wiring diagram Fig 3 3 for possible brake coil connections See section 3 5 1 for suggested values of snubber components Figure 3 3 Brake Coil Connections Brake Coil Coils can cause EMI Electromagnetic interference To minimize EMI Motortronics recommends that all coils be installed with surge suppression components For AC co...

Page 17: ...on of individual reactors is not required one reactor capable of combined amperage is acceptable Table 3 D Suggested Line Reactor Values Model Number Part Number Current Amps Inductance mH CSD 2P5 201 10 RL 00402 4 6 CSD 202 10 RL 00802 8 3 CSD 203 10 RL 01202 12 2 5 CSD 205 10 RL 01802 18 1 5 CSD 207 10 RL 02502 25 1 2 CSD 210 10 RL 03502 35 0 8 CSD 215 10 RL 04502 45 0 7 CSD 220 10 RL 05502 55 0...

Page 18: ...l Brake Resistor Ratings Model Number Resistor Part Number Resistance ohms Watts Brake Transistor module CSD 2P5 BRSD 21 200 60 CSD 201 BRSD 21 200 60 CSD 202 BRSD 22 100 150 CSD 203 BRSD 23 70 200 CSD 205 BRSD 25 40 300 CSD 207 BRSD 27 25 500 CSD 210 BRSD 210 20 600 CSD 215 RK1 13 6 800 CSD 220 RK2 10 900 CSD 230 RK3 8 1200 CSD 401 BRSD 41 750 60 CSD 402 BRSD 42 400 150 CSD 403 BRSD 43 250 200 CS...

Page 19: ...Always make a positive ground termination to the Earth terminal of the drive The P R terminals are for resistor attachment only If you connect power to these points the drive will fail Symbol Function Description L1 R L2 S L3 T N External braking unit terminals P R T1 U T2 V T3 W P1 P External DC reactor terminals Input terminals of AC line power Single Phase L1 L2 L1 L3 for CSD 230 Three Phase L1...

Page 20: ...7IN LB As you finish each connection complete the accompanying programming Carefully review all diagrams and programming details so the connections are made correctly 1 TRIP 2 RELAY 3 FWD 4 REV 5 COM 6 SP1 7 SP2 8 SP3 9 RESET 10 SYN 11 SYN 12 13 14 FM 15 FM Control Connections Terminal TM2 Figure 4 1 TM2 Terminal Block Wiring of control circuits TM2 and power circuits TM1 must comply with the sepa...

Page 21: ...figurations for on off control Note The length of the wire connections between TM2 and the switches should be less than ten feet Use dry contacts only for connections An optional 120 VAC interface card is available contact factory for more information 4 1 2a Maintain FWD STOP Switch and Maintain REV Stop Switch The diagrammed connections allow remote control to start stop and change motor rotation...

Page 22: ...erminals factory set at preset speeds When programmed as preset speed contacts the drive allows the user to select up to seven speed points The frequency speed of each point is set via the digital operator interface Multispeed control is described below Set multiple speeds as required If seven speeds or less are required set the speed parameters on Speeds 1 to 7 See Table 4 B These terminals also ...

Page 23: ...n Multifunction Output Contact rated for 50mA at 35VDC maximum This terminal is used for the drive s programmable function open collector output This output can serve any of three purposes depending upon the value programmed into Fn61 Fn61 00 05 transistor is normally off 06 11 transistor is normally on a 00 06 Run mode output The open collector transistor will be turned on terminal 11 pulled low ...

Page 24: ...r Control This allows motor speed control from a remote potentiometer Use a 10k ohm 2 watt linear taper potentiometer connected as shown Connect the FCW of the potentiometer to TM2 12 the potentiometer wiper to TM2 13 and the FCCW of the potentiometer to TM2 14 Place shorting jumper on JP1 pins 1 and 2 as indicated by the gray area Fully clockwise Fully counter clockwise 4 2 2 Remote 0 5 VDC Analo...

Page 25: ...Connect the positive lead of the control signal to TM2 13 and the negative lead of the control signal to TM2 14 Place shorting jumper on pins 2 and 3 of JP2 as indicated by the gray area 4 2 4 Remote 4 20mA Analog Control Signal This allows motor speed control from a remote analog 20mA signal connected as shown Connect the positive lead of the control signal to TM2 13 and the negative lead of the ...

Page 26: ...ion Loop changes frequency to in crease decrease motor speed Programming Loop changes function set tings LEDs The chart above describes the meaning of illuminated LEDs For location see Figure 5 1 Table 5 A LED Description Figure 5 2 Programming Loops The numerical display will blink in stop mode Figure 5 1 Keypad Display Chapter 5 Digital Operator Control Keypad Operation SEQ FRQ FWD REV Hz RPM FU...

Page 27: ...ion List The following list includes the basic information on each function within the CSD For detailed function information review the referenced page Also the Function Notes in and at the end of this section are for any additional operator notes Table 5 B CSD Function List ...

Page 28: ...unication mode 3 Settings will not change when returning to factory defaults 4 SETTINGS RANGE The settings of accel decel time and fre quency are only four digits when set by keypad for example 3599 sec 399 9 Hz but 5 digits for example 3599 9 sec or 399 99 Hz when controlled by programmable controller PLC or computer in communication mode ...

Page 29: ...unication mode 3 Settings will not change when returning to factory defaults 4 SETTINGS RANGE The settings of accel decel time and fre quency are only four digits when set by keypad for example 3599 sec 399 9 Hz but 5 digits for example 3599 9 sec or 399 99 Hz when controlled by programmable controller PLC or computer in communication mode ...

Page 30: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 26 ...

Page 31: ...unication mode 3 Settings will not change when returning to factory defaults 4 SETTINGS RANGE The settings of accel decel time and fre quency are only four digits when set by keypad for example 3599 sec 399 9 Hz but 5 digits for example 3599 9 sec or 399 99 Hz when controlled by programmable controller PLC or computer in communication mode ...

Page 32: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 28 ...

Page 33: ...ee Section 9 3 Reference for drive model number definitions DO NOT CHANGE For Informational Purposes Only Fn01 Acceleration time 1 Factory Setting 10 sec Range 0 1 3600 sec Fn02 Deceleration time 1 Factory Setting 10 sec Range 0 1 3600 sec The set time indicates the interval required before the frequency output reaches 60 Hz The accel decel times are effective in digital operator and remote contro...

Page 34: ...l time selection contact See Fn56 Fn58 for proper programming of input contacts to control which accel decel time is in current use 3 Accel time 1 or 2 Decel time 1 or 2 and S curve 1 or 2 can be controlled by a signal from the external input terminal TM2 pins 6 8 as long as Fn56 Fn58 4 N O or 20 N C 4 An S curve function is available The S curve function provides a smooth ramp into and out of the...

Page 35: ...pattern when Fn05 18 Programming Fn05 18 enables Fn37 Fn41 which determines the shape of the custom V f pattern 0 or 9 General purpose GP applications choose 0 for 50 Hz or 9 for 60 Hz 1 2 3 10 11 12 Constant torque CT applications choose 1 3 50 Hz or 10 12 60 Hz 4 5 13 14 Variable torque VT applications choose 4 5 50 Hz or 13 14 60 Hz 6 7 8 15 16 17 Constant horsepower CHP applications choose 6 8...

Page 36: ... when the drive is in the remote start stop mode the stop button on the keypad can be used to stop the drive in an emergency stop mode To enable this feature program Fn48 XX0X To disable this feature program Fn48 XX1X Note The start stop command is set via TM2 when Fn10 1 and any multifunction terminal Fn56 58 is programmed as an open control signal selector switch Fn56 58 9 The start stop command...

Page 37: ...13 the multifunction input terminals TM2 pins 6 8 act as arrow keys to increase and decrease speed Programming Fn56 58 12 changes that particular terminal to an up command Programming Fn56 58 13 changes that particular terminal to a down command When the run command is on the drive will accelerate to the frequency in Fn25 When the up command is on the drive starts to accelerate When the up command...

Page 38: ...eration if the drive enters the stall prevention mode during constant speed if Fn12 1XXX Fn16 Direct Start Prohibit Effective in Remote Control Only Fn10 1 Factory Setting 0000 If this function is enabled the drive will not start immediately after power is reapplied The drive must enter stopping mode first See Figure 18 below XXX0 Direct start enable when remote RUN command ON XXX1 Disables direct...

Page 39: ...e has elapsed the drive will return to the frequency set by keypad or external analog signal input depending on the programming of Fn11 See Figure 5 5c On the second timer function if Fn84 XXX1 and Fn56 Fn58 14 or 30 this changes the multifunction input to an automatic cycle initialization contact When the contact is momentarily made on TM2 the drive will go to the speed of Fn17 for time of Fn85 t...

Page 40: ...5 F below Fn26 29 control the offset and gain of the analog input signal These functions are only effective when Fn11 1 or 2 Note Fn28 must be greater than Fn27 Fn26 Frequency reference Factory Setting 0 Hz Range 0 0 400 Hz Fn27 Voltage reference ratio 1 Factory Setting 0 Range 0 100 Fn26 and Fn27 are offset controls Fn26 tells the drive what speed to runwithaminimumanaloginputsignal Fn27tellsthed...

Page 41: ... speed filtering out noise on the command signal line Auto Restart Fn34 and Fn35 allow the drive to automatically reset a fault condition restart the drive and use speed search to return the motor to speed after the fault condition clears Fn34 Auto Restart Interval Factory Setting 0 sec Range 0 800 sec Fn35 Number of Auto Restart Attempts Factory Setting 0 Range 0 10 times Programming Fn35 0 disab...

Page 42: ...start up Program Fn42 to set the initial start frequency the application requires Note If speed search has been enabled the drive will override this feature find the actual frequency of the motor and start the output pattern at that point Fn43 Carrier Frequency Factory Setting 14 Range 0 to 15 Fn 43 changes the drive s carrier frequency The larger the number in Fn43 thehigherthecarrierfrequency Ah...

Page 43: ...outputAC voltage of the drive 3 DC voltage VPN 10VDC 450VDC 900VDC for 400V series enables the output to follow the DC bus voltage program Fn47 Display Mode Control Factory Setting 0000 Fn47 can add several parameters to the keypad display XXX0 Disables output voltage display XXX1 Enables output voltage display on the keypad XX0X Disables DC bus voltage current display XX1X Enables DC bus voltage ...

Page 44: ...The selection of accel or decel times 1 or 2 is made by changing one of the multifunction digital input terminals to an accel decel time selection contact Set Fn56 Fn58 04 N O or 20 N C to enable the multifunction digital input terminal to be used as an accel decel time selection switch Program into Fn49 the required secondary acceleration time and program into Fn50 the required secondary decelera...

Page 45: ... contact on TM2 8 Note When it is discussed Programming this function Fn56 58 is the reference Note Changing these functions to 00 15 has normally open N O contacts or changing to 16 31 has normally closed N C contacts Fn56 Fn58 Programming this function with the following 00 16 SP1 Multispeed 1 Refer to Fn17 defines this terminal as a preset speed switch 1 01 17 SP2 Multispeed 2 Refer to Fn17 def...

Page 46: ...the multifunction input that is programmed at the speed search contact will allow the drive to use speed search for its start frequency De energizing the multifunction input that is programmed as the speed search contact will allow the drive to use Fn42 as its starting frequency 08 24 Energy saving mode Refer to Fn82 Defines this terminal as an energy saving mode switch This feature is only availa...

Page 47: ...rection is selected Zero speed stop control can be available if DOWN command is on constantly Drives start to run out of the zero speed stop mode if UP command is energized Note In STOP mode the UP DOWN command is ineffective 14 30 Sequence control Refer to Fn17 and Fn84 Fn91 Defines this terminal as an auto sequence initialization contact This feature is only available with Fn84 XXX1 When Fn84 XX...

Page 48: ... in the up to desired frequency mode Whenever the output of the drive is at constant speed the transistor will be on When the drive is not up to desired frequency the transistor will be off Programming Fn61 07 places the open collector out put transistor in the up to desired frequency mode Whenever the output of the drive is at constant speed the transistor will be off When the drive is not up to ...

Page 49: ...d the transistor will turn off When the drive does not detect an overtorque condition in the load the transistor will turn on Note Regardless of programming when power is removed from the drive the transistor will be off 06 11 Changes Fn61 from normally off open to normally on closed control Fn62 Fn 64 Reserved Fn65 Fn68 Prohibited Frequency Control Fn65 Setting prohibited freq 1 Factory Setting 0...

Page 50: ... at 150 for one minute before shutting off drive output X1X0 Motor protection OL for variable torque 113 continuous 123 for one minute When motor output current exceeds 113 motor protection electronic thermal characteristics start operating Motor protection OL1 operates at 123 for one minute to shut off drive output refer to curve 1 of Fig 21 The fourth digit determines the mode of operation of th...

Page 51: ...ntil current is lower than 110 rating Torque Boost Control Fn71 X0XX Torque boost Enable X1XX Torque boost Disable Note Fn72 is only active with this feature activated Fn72 Torque compensation gain Factory Setting 0 0 Range 0 0 10 0 Allows the customer to manually define the amount of torque boost the drive puts out to the motor Fn73 Reserved Fn74 Reserved Slip Compensation Fn75 and Fn76 can be us...

Page 52: ...setting X1X1 Free run to stop after overtorque is detected the drive baseblocks immediately and the display blinks OL3 To start running press RESET key or turn on remote control RESET terminal Fn78 Overtorque detection level Factory Setting 160 Range 30 200 Fn79 Overtorque detection time Factory Setting 0 1 sec Range 0 25 sec Note When Fn61 05 N O or 11 N C the multifunction output terminal TM2 11...

Page 53: ...1 SP2 or SP3 is defined as a process timer initialization switch Fn 17 Fn 23 0 400 Hz Fn84 Sequence Control Factory Setting 0000 XXX0 Process timer disabled XXX1 Process timer enabled XX0X Set frequency output after process timer finishes counting XX1X Zero speed output after process timer finishes counting Fn 85 Fn 91 Process timer 1 Process timer 7 Factory Setting 0 sec Range 0 3600 sec There ar...

Page 54: ...nical vibration at full load Fn94 Vibration prevention bias Factory Setting 0 Range 0 30 Minimizes the magnitude of the mechanical vibration at no load Fn95 Reserved Fn96 Reserved Fault Contact Control Factory Setting for Fn97 Fn98 0000 Fn97 Fn98 define the fault contact on TM2 pins 1 and 2 and what fault contact the application requires Fn97 XXX0 Fault contact is not energized during auto restart...

Page 55: ...ve has a unique identification number programmed into Fn100 Having more than one drive in a communications loop with the same ID number will cause communications conflicts Fn101 Baud rate of communication Factory Setting 1 Range 0 1 2 4800 9600 19200 Fn101 defines the baud rate of communication between drives and the host computer Ensure that all devices in a communication loop are programmed to t...

Page 56: ... The CPU version is factory set Do not change this information Fn125 Fault Sequence Reference To assist in troubleshooting the drive remembers the last three fault codes automatically in its EEPROM memory Once in Fn125 depressing the increase and decrease keys on the keypad will display the last three faults recorded Refer to the fault code indication in this manual for an explanation of possible ...

Page 57: ...ve output terminals The unit will be damaged Verify the incoming line voltage is within the unit s specifications and is balanced to within 2 If not add an AC input line reactor to prevent possible drive damage 3 impedance minimum Confirm the motor wiring is connected to terminals T1 T2 T3 and free from grounds Make sure there are no loose wire strands Be sure all screw connections are tight 6 2 C...

Page 58: ... terminal strip and partial control at the keypad the programming example shown in Table 6 B assumes you will control both the reference and the run stop from the terminal strip Table 6 B Terminal Strip Power Control 1 ApplyAC power After a five second power up the display will indicate as shown 2 Press to run motor and display output frequency 3 Press scroll to the left to select each of the four...

Page 59: ...ive duty motor to prevent premature failures specific to variable speed applications See Chapter 1 Introduction Section 1 4 4 for more information 6 6 2 Setting V f Pattern Factory Setting Fn05 9 If it is not a general purpose 60 Hz application program Fn05 as indicated in the chart to the right There are four basic types of loads General Purpose loads not covered by the categories listed below Mo...

Page 60: ...gs are not affected by a reset to factory settings Fn00 Factory use only Fn05 V f pattern see section 4 2 Fn06 Frequency output upper limit factory set at 60 Hz See section 5 3 page 30 Fn30 Supply voltage factory set depending on the unit rating Fn100 106 and Fn124 Communications ID baud rate etc 6 6 6 Voltage of Power Supply Fn30 Adjust Fn30 to reflect the power supply voltage 6 7 Jumper Selectio...

Page 61: ... damaged See Section 7 6 OV Over voltage in stop mode Detection circuit is damaged See Section 7 6 LV Low voltage in stop mode 1 Input voltage is too low 2 Current limit resistor R1 or fuse burned out 400V series units only 3 Detection circuit is damaged 1 Correct input voltage 2 Change current limit resistor or fuse 3 See Section 7 6 OH Heatsink overheat in stop mode 1 Detection circuit is damage...

Page 62: ...e Meaning Probable Cause What to do OC Over current during stop mode Detecting circuit failure 1 Set Fn12 0000 2 See Section 7 6 OL1 Motor overload 1 Excessive load 2 Incorrect V f pattern selection 3 Incorrect motor FLA current selection 1 Select a larger HP unit 2 Select correct V f pattern 3 Program correct motor FLA in drive OL2 Drive overload 1 Excessive load 2 Incorrect V f pattern selection...

Page 63: ...condition has not cleared replace the drive When replacing fuses CSD drives rated 240VAC 2HP and all 480 VAC units have a DC bus line fuse If the fuse opens due to a fault condition on the output of the drive care must be used in replacing the fuse ONLY USE THE EXACT FUSE IN REPLACEMENT MAKE SURE THE DC BUS IS TOTALLY DISCHARGED BEFORE REPLACING THE FUSE FAILURE TO OBSERVE STANDARD SAFETY PRECAUTI...

Page 64: ...hapter 8 Troubleshooting 8 1 General Troubleshooting If the drive malfunctions find the cause and take the corrective actions by following the flowcharts If the cause cannot be located in the flowcharts contact MOTORTRONICS 8 2 Power Section Troubleshooting ...

Page 65: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 61 ...

Page 66: ...age measurement The following table gives good and bad readings for each power component Using the diode check mode of the meter is preferable 8 3 Maintenance The CSD Series drive requires no routine checks It will function efficiently and its normal operation lifetime will be longer if it is kept clean cool and dry However loose electrical connections will cause overheating so the electrical conn...

Page 67: ...ts will destroy the power section of CSD The CSD offers an optional ground fault protection unit to detect the surge current and disable the output section whenever ground fault occurs Installation 1 Disconnect the CSD from power source 2 Make sure that charge lamp LED 101 extinguishes and wait for at least 10 minutes before taking next step 3 Thread output line T1 T2 T3 through ground fault curre...

Page 68: ...h voltage and currents to achieve high efficiency and reduced motor acoustic noise This results in electromagnetic interference EMI and radio frequency interference RFI that occurs at the switching frequency and harmonics of this frequency The amount of interference is dependent on the amount of current the drive delivers to the load For operational reasons the interference may need to be suppress...

Page 69: ...re 9 2 EMI RFI Filtering Figure 9 3 CE Filter Dimensions Table 9 B CE Filter Selection Chart H W D H1 W1 CSD 2P5 CSD 201 10 CSD 201 7 8 4 49 1 18 7 2 3 78 CSD 202 10 CSD 202 9 3 6 3 1 8 8 2 5 5 CSD 203 10 CSD 203 10 4 7 7 2 9 7 6 9 CSD 401 CSD 402 10 CSD 402 9 1 6 2 1 6 8 4 5 4 CSD 403 CSD 405 10 CSD 405 10 3 7 6 1 6 9 5 6 9 CSD 205 10 16CE4 9 1 5 9 2 6 4 5 5 3 CSD 207 10 25 CE4 9 9 5 9 2 6 4 5 5 ...

Page 70: ...sure will also limit RFI Guidelines for the positioning of filters screening and grounding are shown on the diagram 9 3 AC Drive Model Number Definitions Table 9 C AC Drive Model Definitions 9 4 Extension Keypad Remote Cable There are two 2 keypad sizes for the CSD series inverters Please see Table 9 D for the appropriate extension keypad remote cable and then refer to the corresponding assembly d...

Page 71: ...wires PE from the unit Place the digital operator 2 into plastic housing c and e then use screw 8 to assemble the housing Put the remote cable adapter 5 into the unit Connect the remote cable terminal 4 to the digital operator and connect the grounding wire Connect the second remote cable terminal 9 to the remote cable adapter 5 and connect the grounding wire Use accessory screws 6 and 7 to attach...

Page 72: ...3002A 2 meter CSDWW 3003A 3 meter C Remote cable adapter 3 D Accessory screws 4 Turn off the power to the unit and verify that the power LED is extinguished Remove the digital operator from unit 1 Place the remote cable adapter into the unit 3 Connect the both sides of the remote cable 2 Use accessory screws to attach the digital operator to the panel 4 Figure 9 5 CSD300XA Connection ...

Page 73: ...s 37 37 41 V f Pattern 38 42 Start Frequency 38 43 Carrier Frequency 38 44 Stopping Mode and Braking Resistor Protection 39 45 46 Multifunction Analog Output Selection terminals 15 and 16 39 47 Display Mode 39 48 Dynamic Braking and Priority of Stopping and Speed Search and AVR Control 39 49 50 Accel Decel Time 2 40 51 52 Display Mode 40 53 55 DC Braking 41 56 58 Multifunction Input 41 59 60 Reser...

Page 74: ...CSD Series Variable Frequency AC Drive MOTORTRONICS 70 Prepared By Date Set By Date Received By Date ...

Page 75: ...or personnel approved by the Company Solid state controls have different operation characteristics from those of electro mechanical equipment Because of these differences and the wide variety of applications for solid state controls each application designer must verify that the solid state equipment is acceptable for his application In no event will Motortronics be responsible or liable for indir...

Page 76: ...eries Variable Frequency AC Drive MOTORTRONICS 72 1600 Sunshine Drive Clearwater FL USA 33765 Phone 727 573 1819 or 888 767 7792 Fax 727 573 1803 or 800 548 4104 E mail Motorctrl aol com www motortronics com ...

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