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Motive BOX025, Operation And Maintenance Manual

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Motive BOX025 Operation And Maintenance Manual Download Page 2

 
 

          Operation and maintenance manual BOX units rev.08 

page 2 of 26 

 

 

 

ІНДЕКС

 

– INDEX 

 

Зміст

 

Title 

Передогляд

 

- Preview

 

Перелік деталей

 

Components list 

 

Зберігання

 

Монтаж

 

Періодичні перевірки

 

Робоча температура

 

Обслуговування

 

Storage  
Installation  
Routine checks  
Operating temperature 
Maintenance 

 

 

Змащування

 

Монтажні положення

 

Lubrication 
Mounting positions 

 

 

Заміна сальників

 

Перелік підшипників та 
сальників

 

Кутовий люфт

 

 

Seals replacement  
List of bearings and oil 
seals 
Angular backlash 
 

 

 

Максимальні осьові та 
радіальні навантаження

 

Комплект

 MF 

Підключення 
серводвигунів

 

Max axial and radial loads 

MF KIT 
Servomotors connection 

 

 

 

Проблеми та вирішення

 

Завантаження фінальних 

звітів про випробування

 

Trouble shooting 
Final test report download 

 

 

 

Summary of Contents for BOX025

Page 1: ...operation and maintenance manual motive power transmission BOX wormgear units...

Page 2: ...mponents list Storage Installation Routine checks Operating temperature Maintenance Lubrication Mounting positions Seals replacement List of bearings and oil seals Angular backlash MF Max axial and ra...

Page 3: ...08 page 3 of 26 COMPONENTS LIST N code N code 1 BOXHOU 12 BOXS12 2 BOXGEA 13 BOXS13 3 BOXSHA 14 BOXS14 4 BOXFLA 15 BOXSEE 5 BOXCAP 16 BOXCOV 6 BOXB06 17 BOXBPL 7 BOXB07 18 BOXLPL 8 BOXB08 19 BOXFPL 9...

Page 4: ...lifting of parts Whenever the rated torque of a gearbox Mn2 is higher than the requested one Mr2 the rated service factor can be increased according to the formula It is such real value of fs that mus...

Page 5: ...alls as well as direct sun radiation It is recommended to clean and lubricate the connection shafts with grease having a copper base example Castrol Optimol Paste HT in order to avoid fretting corrosi...

Page 6: ...breather plug air passage check visually the absence of leakage from seals visually for gear units with a torque arm check the rubber buffer and change it if necessary Every 20 000 working hours and...

Page 7: ...temperature is 100 C since the permissible operating temperature range of NBR oil seals is 40 to 100 C 40 to 210 F If we use a 2 poles motor or equivaslente n1 about 2800RPM a few potential problems...

Page 8: ...d they don t require any maintenance All units are supplied with plugs for loading discharging and checking the level of the oil Furthermore the units BOX063 BOX075 BOX090 BOX110 BOX130 and BOX150 are...

Page 9: ...pply a torque of about 1 25Nm 11Lb In An insufficient or excessive force could compromise the plug o ring sealing capacity If the gearbox is installed in position B7 or B8 or V6 or if the speed of the...

Page 10: ...lip from working exactly on the same trace left by the previous one fit the shaft seal perpendicularly to the axis with the lips wholly free not curled under or pinched install the ring seal so that t...

Page 11: ...3 6007 6205 ZZ 6009 ZZ 6009 ZZ 45 65 8 45 65 8 35 52 10 BOX75 30206 NILOS 32008 NILOS 6010 ZZ 6010 ZZ 50 72 8 50 72 8 40 60 10 BOX 90 30206 NILOS 32008 NILOS 6012 ZZ 6012 ZZ 60 85 10 60 85 10 40 60 10...

Page 12: ...0 2900 3300 3600 3900 4300 3200 5000 4200 5600 350 70 Fa2 480 500 580 660 720 780 860 640 1000 840 1120 BOX75 Fr2 30 2700 2900 3600 3900 4200 4500 5200 5500 5900 6300 6700 410 80 Fa2 540 580 720 780 8...

Page 13: ...t BOX30 5x5x23 5x5x15 5x5x15 M4x16 BOX40 6x6x35 6x6x20 6x6x20 M5x16 BOX50 8x7x40 8x7x25 8x7x25 M8x20 BOX63 8x7x40 8x7x35 8x7x35 M8x20 BOX75 8x7x50 8x7x40 8x7x40 M10x25 BOX90 10x8x72 10x8x45 10x8x45 M1...

Page 14: ...Operation and maintenance manual BOX units rev 08 page 14 of 26 2 Adapters for input shaft diameter change There are 2 kinds of adapters 1 Type 1 2 Type 2...

Page 15: ...sform a standard flange motor mounting BOX into a BOX MF or a BOX MB into a BOX MB MF The male shafts are of 3 types according to the size of the gearbox and the its shaft Fig 1 In order to mount a KI...

Page 16: ...tive BOX Motive Servomotors connection Given a certain servomotor drawing Motive can design and produce specific BOX connections example below Only Motive authorized assembly centers and distributors...

Page 17: ...the force of the disc springs 6 and activating a switch 9 to begin the emergency stop of the motor The re engagement is automatic at the pre set torque when the torque demand drops The SYNCHRON type r...

Page 18: ...s 6 and activating the emergency stop switch of the motor 9 The re engangement is automatic at the pre set torque when the torque demand drops The SYNCHRON type re engages during stoppage or at low sp...

Page 19: ...pplications involving occasional overloads at low speed The torque limiter protects mechanical parts and machines which may be subjected to overloading of various kinds by slipping when the torque dem...

Page 20: ...g which uses a disc pack made of stainless spring steel as a drive element torsionally stiff but axially and angulary flexible to compensate shafts misalignments Two metal hubs are connected to the di...

Page 21: ...rigid under torsional load but it is axially radially and angularly fl exible in order to compensate misalignments within the connecting shafts the result is a zero backlash high torsional stiffness l...

Page 22: ...ent The special new design of the elastic element guarantees silent drive transmission and maximum durability for the category that is unequalled by any other system COMPOLASTIC ensures a fail safe dr...

Page 23: ...Operation and maintenance manual BOX units rev 08 page 23 of 26 SHRINK DISCS CONEX SD CONEX SD SHRINK DISC Standard duty External coupling Excellent concentricity...

Page 24: ...Operation and maintenance manual BOX units rev 08 page 24 of 26 1 2 a a a Motive 2 Motive 3 Motive Motive a Motive...

Page 25: ...n the shafts a replace the seals b replace the seals and install them in a very slightly different position or replace the shafts send the unit to Motive The output shaft turns in the wrong sense wron...

Page 26: ...ration customer s reclamation claims in the frame of the term of guarantee obligations see Motive catalogue only if all prescribed conditions for storage preparation putting into operation and use are...

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