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USE AND MAINTENANCE MANUAL

M A D E I N I T A L Y

TS 300 KS

TS 300 KSX

Codice

Code

Codigo

Kodezahl

373049003

Edizione

Edition

Edición

Ausgabe

04.2014

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Summary of Contents for TS 300 KS

Page 1: ...USE AND MAINTENANCE MANUAL M A D E I N I T A L Y TS 300 KS TS 300 KSX Codice Code Codigo Kodezahl 373049003 Edizione Edition Edici n Ausgabe 04 2014...

Page 2: ......

Page 3: ...REGULATION CONNECTOR FOR REMOTE CONTROL BATTERY FILTER The engine driven welder has a base constructed in steel which includes the tank A cover which is hinged to the roll bar facilitates a rapid chec...

Page 4: ...G UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STO...

Page 5: ...continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony w...

Page 6: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Page 7: ...ke parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and theref...

Page 8: ...luded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown th...

Page 9: ...Marchio Brand Modello Model Matricola Serial number conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautair...

Page 10: ...Weight with CTM 370 Kg 390 Kg Weight with CTL 410 Kg 440 Kg Acoustic power LwA pression LpA 99 dB A 74 dB A 7m Measured acoustic power LwA pression LpA 96 dB A 71 dB A 7m Guaranteed acoustic power LwA...

Page 11: ...ical data TS 300 KS KSX M 1 6 REV 0 04 14 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the m...

Page 12: ...r whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions FIRE PREVENTION In case the working...

Page 13: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Page 14: ...area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The el...

Page 15: ...a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in cas...

Page 16: ...Installazione Installation Installation TS 300 KS KSX TS 300 EP1 M 2 7 Luftzirkulation Instalaci n D E NL 14 04 14 37304 I...

Page 17: ...14 04 14 37304 I Dimensioni Dimensions Dimensions Abmessungen Dimensiones TS 300 KS KSX M 2 7 1 D E NL...

Page 18: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Page 19: ...s and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRIC...

Page 20: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Page 21: ...s the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 4S 4I to be able later to assemble them on the jaw 4 Introduce into the jaw 3 th...

Page 22: ...groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts...

Page 23: ...N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwi se completely leaving it as soon as the engine starts and or the push button 3...

Page 24: ...F THE ENGINE Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our EngineAssistance Centres for specific interventions or our T...

Page 25: ...ke sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops...

Page 26: ...5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA D1 Engine control unit and economiser EP1 D2 Ammeter E2 Freque...

Page 27: ...M N D T 15 16 15 28 W1 X1 P 10 9 D1 M1 N1 Q1 E P 1 LOW ENGINE PRESS HIGH OK ON OFF 20 100 F L Comandi Controls Commandes 14 04 14 37304 I D E NL Bedienelemente Mandos TS 300 KS KSX M 31...

Page 28: ...page M 39 MACHINE WITH E P 2 PROTECTION B2 Accelerate the engine at max with the accelerator lever 16 when assebled See page M 39 MACHINE WITH E P 1 PRO ONLYGOUGING TECTION D1 See page M 39 1 REMOTE C...

Page 29: ...e polarity of the welding diode bridge It is used above all in the first run with cellulosic electrodes to lower the bath temperature and so doing ease up the welding on pipes of small thickness MACHI...

Page 30: ...10 synchronous 5 5 5 5 Indicative no load voltage The areas access of which is forbidden to un qualified personel are the control switchboard front the exhaust of the endothermic engine WARNING The wa...

Page 31: ...ions a current leakage of more than 30 mA occurs UNIT FITTED WITH THERMAL MAGNETIC BRE AKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic brea ker is a...

Page 32: ...ed to the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch 7 located above the multipole connector 8 to ON position Position welding current ad...

Page 33: ...of cooling liquid high temperature the war ning light D1 4 will light up and the engine will stop thus preventing to draw power In this case it is SUGGESTED to stop the engine and control the cooling...

Page 34: ...n operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil press...

Page 35: ...ins of the green connec tors are clean and making good contact Check that shunt connections are tight 2 Replace the welding current control PCB No welding output and no auxiliary power output 1 Short...

Page 36: ...O NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions...

Page 37: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 38: ...he various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and in...

Page 39: ...ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and elect...

Page 40: ...4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON...

Page 41: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 1 14 04 14 37304 I...

Page 42: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 2 14 04 14 37304 I...

Page 43: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 3 14 04 14 37304 I...

Page 44: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 4 14 04 14 37304 I...

Page 45: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 5 14 04 14 37304 I...

Page 46: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 6 14 04 14 37304 I...

Page 47: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 7 14 04 14 37304 I...

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Page 50: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466 WWW MOSA IT...

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