Mosa MAGIC WELD 200 YD Use And Maintenance Manual Download Page 1

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M A D E I N I T A L Y

Codice

Code

Codigo

Kodezahl

222709003

Edizione

Edition

Edición

Ausgabe

02.2014

MAGIC WELD 200 YD

MAGIC WELD 200 YDE

• Motosaldatrice
• Engine Driven Welder
• Motosoudeuse
• Motosoldadoras
• Schweißaggregat
• Motosoldadora

USE AND MAINTENANCE MANUAL

Summary of Contents for MAGIC WELD 200 YD

Page 1: ...Code Codigo Kodezahl 222709003 Edizione Edition Edici n Ausgabe 02 2014 MAGIC WELD 200 YD MAGIC WELD 200 YDE Motosaldatrice Engine Driven Welder Motosoudeuse Motosoldadoras Schwei aggregat Motosoldado...

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Page 3: ...ary Unit meant for industrial and professional use Powered by an endothermic engine it is composed of va rious parts such as engine alternator electric and electronic controls the fairing at a protect...

Page 4: ...continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony w...

Page 5: ...ADVICE M 2 7 INSTALLATION M 3 UNPACKING AND TRANSPORT M 6 21 ASSEMBLING CTM MW 200 D M 6 22 ASSEMBLING TRM MW 200 D M 20 SET UP FOR OPERATION M 21 ENGINE STARTING M 22 STOPPING THE ENGINE M 31 CONTRO...

Page 6: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Page 7: ...ke parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and theref...

Page 8: ...luded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown th...

Page 9: ...Marchio Brand Modello Model Matricola Serial number conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautair...

Page 10: ...l It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk d...

Page 11: ...S In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the maximum limits to be respected OUTPUT CARACTERISTIC WELDING CURRENT 150A 1...

Page 12: ...r whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions FIRE PREVENTION In case the working...

Page 13: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Page 14: ...nbehazardous to your health Keep your out of the fumes Do not breathe thefumes Useenoughtventilation exhaust atthearc orboth tokeepfumesandgases from your breathing zone and the general area Use enoug...

Page 15: ...ndexhaustpipesawayfrom flammables Do not locate unit near flammables Hot parts can cause severe burns Do not touch not welder with bare hand If handling is needed use proper tools and or wear heavy in...

Page 16: ...a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in cas...

Page 17: ...MAGIC WELD 200 YD YDE M 2 7 REV 0 02 14 20 02 14 22270 I Installazione Installation Installation Luftzirkulation Instalaci n...

Page 18: ...MAGIC WELD 200 YD YDE M 2 7 1 REV 0 02 14 20 02 14 22270 I Installazione Installation Installation Luftzirkulation Instalaci n...

Page 19: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Page 20: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Page 21: ...assemble the parts as shown in the drawing ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or any...

Page 22: ...assemble the parts as shown in the drawing ATTENTION The TRM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or any...

Page 23: ...en increase in rotation speed DRY AIR FILTER Check that the dry air lter is correctly installed and that there are no leaks around the lter which could lead to in ltrations of non ltered air to the in...

Page 24: ...al RPM necessary for the use of the machine EMERGENCY PULL START FOR ELECTRIC STARTER VERSIONS If all the above conditions have been met proceed as follows ELECTRIC STARTING OFF ON START The pull star...

Page 25: ...ING Wait for the motor to automatically go to the minimum RPM 6 7 seconds after load release leave the motor running under the se conditions for several minutes in order to allow for cooling then turn...

Page 26: ...ite motor 26 Tappo serbatoio Fuel tank cap Bouchon r servoir Tap n dep sito 27 Silenziatore di scarico Muffler Silencieux d chappement Silenciador de descarga 28 Comando stop Stop control Commande sto...

Page 27: ...T The welding current is regulated by turning knob T continuously If set to the minimum turned fully in an anticlockwise direction it provi des a current of approximately 30 A if set to the maximum tu...

Page 28: ...two negative welding sockets bethween themselves To effect the connection ask for the accessory K2X150 ATTENTION use fit cables and tight at the connection point How to proceed start the machine putti...

Page 29: ...e cables must be SUITED to the environment in which they are to be used Bear in mind that at temperatures below 5 C PVC cables become rigid and the PVC insulation tends to split at the first crease Us...

Page 30: ...control device for regulating the welding current is connected to the front panel by means of a multipole connector To regulate the current from the RC2 move the switch 7 located above the multipole c...

Page 31: ...ront panel by means of a multipole connector When the remote control is connected to the remote control connector 8 it is functional and automati cally excludes the front panel regulation Position wel...

Page 32: ...39 6 REV 0 02 14 The engine is equipped with system protection stop in the event the oil pressure is too low In the event of a malfunction in the battery charging system the warning light will come on...

Page 33: ...ed 2 Malfunction on feed circuit defective pump injector blocked 3 Oil level too high 4 Motor speed regulator defective 1 Clean or replace 2 Ask for intervention of Service Department 3 Eliminate exce...

Page 34: ...s A and B of the circular connector on the front panel there is 5 Vdc Ask for intervention of Service Department to replace the board 2 Ask for intervention of Service Department to replace the Hall s...

Page 35: ...O NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions...

Page 36: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 37: ...he various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and in...

Page 38: ...ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and elect...

Page 39: ...4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON...

Page 40: ...20 02 14 22271 I Schema elettrico Electric diagram Esquema el ctrico MAGIC WELD 200 YDE M 61 REV 0 02 14 I GB F...

Page 41: ...MAGIC WELD 200 YD YDE M 61 2 REV 0 02 14 20 02 14 22271 I Schema elettrico Electric diagram Esquema el ctrico I GB F...

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Page 44: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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