MOSA Weld TS 400 YS Use And Maintenance Manual Download Page 3

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16/10/19 C1BQ3069_EN_10-19

ENGLISH

INDEX

REV
.0-10/19

0. GENERAL INFORMATION

M1.1

INTRODUCTION .................................................................................................................

PAG. 4

M1.4.2

CE MARK ...........................................................................................................................

PAG. 5

SYMBOLS AND SAFETY PRECAUTIONS ..............................................................................

PAG. 6

M2.1

WARNINGS ........................................................................................................................

PAG. 7

M2.5.1...

SAFETY RULES ..................................................................................................................

PAG. 8

1. GENERAL INFORMATION OF THE MACHINE

DESCRIPTION OF THE MACHINE ........................................................................................

PAG. 12

RECORDING DATA ..............................................................................................................

PAG. 13

2. TRANSPORT AND HANDLING

MACHINE UNPACKING .......................................................................................................

PAG. 14

M4.2...

TRANSPORT AND HANDLING .............................................................................................

PAG. 15

3. INSTALLATION AND USE

M2.7

INSTALLATION ...................................................................................................................

PAG. 17

M2.6

INSTALLATION ADVICES .....................................................................................................

PAG. 18

ELECTROMAGNETIC COMPATIBILITY ..................................................................................

PAG. 19

M20

SET-UP FOR OPERATION DIESEL ENGINE ...........................................................................

PAG. 20

EARTHING .........................................................................................................................

PAG. 21

STARTING AND STOPPING .................................................................................................

PAG. 22

M31

CONTROLS ........................................................................................................................

PAG. 23

M32

CONTROLS DESCRIPTION ..................................................................................................

PAG. 24

M34...

USE AS WELDER ................................................................................................................

PAG. 25

M37...

USE AS GENERATOR ..........................................................................................................

PAG. 27

4. INSTRUMENTS USE

RECOMMENDED WELDING PARAMETERS ..........................................................................

PAG. 29

M55

RECOMMENDED ELECTRODES ..........................................................................................

PAG. 30

5. MAINTENANCE

M40.1...

TROUBLE SHOOTING .........................................................................................................

PAG. 31

M43

MAINTENANCE ..................................................................................................................

PAG. 34

MAINTENANCE SCHEDULED (YANMAR TNV) .......................................................................

PAG. 35

M45

STORAGE AND DISASSEMBLE ...........................................................................................

PAG. 36

6. TECHNICAL INFORMATIONS

M1.5

TECHNICAL DATA ..............................................................................................................

PAG. 37

M1.6...

TECHNICAL DATA ..............................................................................................................

PAG. 38

M2.7.1

DIMENSIONS .....................................................................................................................

PAG. 39

Summary of Contents for TS 400 YS

Page 1: ...digo Edizione Edition dition Edici n Ausgabe Edi o Motosaldatrice EngineDrivenWelder Motosoudeuse Motosoldadoras Schwei aggregat Motosoldadora 10 2019 POWER WELDERS TS 400 YS STAGE V USE AND MAINTENA...

Page 2: ......

Page 3: ...7 INSTALLATION PAG 17 M2 6 INSTALLATION ADVICES PAG 18 ELECTROMAGNETIC COMPATIBILITY PAG 19 M20 SET UP FOR OPERATION DIESEL ENGINE PAG 20 EARTHING PAG 21 STARTING AND STOPPING PAG 22 M31 CONTROLS PAG...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...Driven Welder complies with its requirements 6 Welding process symbol 7 Symbol for Engine Driven Welders which can be used an environment with increased risk of electric shock 8 Welding current symbol...

Page 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Page 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Page 8: ...en and pets so as to protect them from pos sible injury caused by any part of the machine SAFETY PRECAUTIONS DURING HANDLING AND TRAN SPORTATION Lift the machine using only the points allocated for th...

Page 9: ...nal on the front of the machine Do not use the machine with wet or damp hands and or clothing Use plugs suitable for the output sockets of the machine and make sure that electrical cords are in good c...

Page 10: ...intenance or repair Do not refuel while the engine is running or hot Do not smoke or use naked flames when refueling Refuel only outdoors or in well ventilated areas Avoid spilling fuel especially on...

Page 11: ...rea If adequancy of ventilation or exhaust is uncertain have the air quality checked Arc rays can burn eyes and skin Use welding helmet with correct shade of filter While working protect your eyes usi...

Page 12: ...of various parts such as engine alternator electric and electronic controls the fairing at a protective structure The assembling is made on a steel structure on which are provided elastic support whi...

Page 13: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 14: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 15: ...e equipment contained inside the panel and to the instruments on the front To access the hook points on the top of the unit use ap proved ladders only or support from another operator climb the ladder...

Page 16: ...ame it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth surfaces asphalt cement and in any ca...

Page 17: ...17 10 19 C1CQ3061_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE REV 0 10 19 M1 4 17...

Page 18: ...cipitation unless sheltered M 2 6 INSTALLATION adviceS ENGINE DRIVEN WELDER REV 0 09 18 DANGER The machine must be positioned so that exhaust gas is dif fused without being inhaled by any living being...

Page 19: ...ritical equipment for example guarding of industrial equipment E the health of the people around for example the use of pacemakers and hearing aids F equipment used for calibration or measurement G th...

Page 20: ...s dangerous to fill the motor with too much oil as its com bustion can provoke a sudden increase in rotation speed REV 3 10 19 M 20 SET UP FOR OPERATION DIESEL ENGINE WATER COOLED SYSTEMS COOLING LIQU...

Page 21: ...by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine Earthing WITH GROUND FAULT INTERRUPTER The grounding co...

Page 22: ...emperature battery charging icons indicate the state of the corresponding sensors To start the engine press the START button for 1 second The controller runs the engine start procedure but makes only...

Page 23: ...A lnterrupteur diff rentiel 30mA FI Schalter 30 mA GFI I2 Presa di corrente 48V c a 48V A C socket Prise de soudage 48V c a Steckdose 48 V AC I3 Commutatore riduzione scala saldatura Welding range swi...

Page 24: ...n of the welding current AA Engine control unit RGK 420SA Start and stop the machine Fuel level gauge Hour meter Battery voltage RPM Three phase and single phase voltage Frequency Display with texts a...

Page 25: ...sposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Technical Assistance Service C...

Page 26: ...unction standard on some models with A V digital instrument board fulfils the purpose of drastically reducing the harm which may result to a person from inadvertent contact with the electrode during n...

Page 27: ...ectly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minut...

Page 28: ...power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities con...

Page 29: ...re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC Welding thickness mm Diameter electrode mm Amp re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC 10 0 3 25 90...

Page 30: ...x 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and electric power con ditions see table 3 1 digits welding pos...

Page 31: ...ged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department P4 White smoke 1 Oil le...

Page 32: ...ode bridge P3 Defect in welding high and discontinued sparks 1 Defective welding current signal 2 Defect in diode bridge 3 Defect in card 1 Replace current sensor Check that cables from current sensor...

Page 33: ...cept for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator Ask for intervention of S...

Page 34: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 35: ...an EGR lead valve Clean EGR cooler Check and refill fuel tank level Drain fuel filter water separator Check fuel filter water separator Clean fuel filter water separator Replace fuel filter Clean or r...

Page 36: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Page 37: ...n the engine use manual POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative humidity altitude 100 m above sea level It s admitted overload of 10 each hour every 12 h In an approx...

Page 38: ...Service 400A 60 350A 100 Open circuit voltage no load voltage 72 Vcc 77 5 Vd c peak M 1 6 TECHNICAL DATA REV 0 10 19 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simult...

Page 39: ...17 10 19 C1CQ3061_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN REV 0 10 19 850 1720 1030 1128 1680 57 5 760 205 1300 30 13 1110 1030 1331 1653 2598 45...

Page 40: ...11 01 01 Note NOTE 46...

Page 41: ...11 01 01 Note NOTE 46...

Page 42: ...11 01 01 Note NOTE 46...

Page 43: ......

Page 44: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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