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Morris PROAG 16K PLUS Operator'S Manual Download Page 129

Troubleshooting

16K PLUS 

October 2019 

8-15

SENSROR PLUG

PRESSURE SENSR

OR

PUSH OFF IN SENSR

OR

SHAFT SENSR

OR

BED UP SENSR

OR

BED MID SENSR

OR

BALE ON SENSR

OR

LO

ADER UP SENSR

OR

ALIGNMENT ARM OPEN SENSR

OR

HIT
CH OFFSET SENSR

OR

BED DO

WN SENSR

OR

HIT
CH INLINE SENSR

OR

Harness Schematics - Continued

Sensor Harness

Summary of Contents for PROAG 16K PLUS

Page 1: ...K49355 05 OPERATOR S MANUAL Auto Align Bale Runner Model 16K PLUS...

Page 2: ...Original Issue Date of Manual June 6 2011 Any updated pages after this date will have the revision date printed on the bottom of the pages...

Page 3: ...ecal 1 10 Reflector Location Guide 1 16 Decal Location Guide 1 18 Section 2 Specifications 2 1 Machine Specifications 2 2 16k PLUS 2 2 T ractor Requirements 2 2 Hydraulic Requirements 2 2 Tire Specifi...

Page 4: ...de By Side 5 21 T ransporting Bale Runner 5 22 Operation of Controls 5 23 Initial Start Up 5 24 Identifying Monitor Switches 5 25 Identifying Monitor Displays 5 25 Display Settings 5 26 Day Night Scre...

Page 5: ...tensions 6 8 Air Brake Maintenance 6 9 Every Three Months or 25 000 Miles 6 9 Every Six Months or 50 000 Miles 6 9 Greasing the Slack Adjuster 6 9 Slack Adjuster Function Test 6 11 T roubleshooting 6...

Page 6: ...reakdown 9 1 Frame 9 2 Hitch 9 4 Hydraulic Valves Mounting 9 6 Sensors Mounting 9 8 Bed Assembly Stage 1 Serial K161405191 and prior 9 10 Bed Assembly Stage 1 Serial K161405301 to present 9 12 Bed Ass...

Page 7: ...1 4 Tire Safety 1 4 Bale Runner Operation Safety 1 5 Before Operating 1 5 During Operation 1 6 After Operation Storage 1 7 Transport Safety 1 8 Highway and Transportation Safety 1 8 Maintenance Safety...

Page 8: ...cial instructions or procedures which if not strictly observed could result in damage to or destruction of the machine process or its surroundings NOTE Indicates points of particular interest for more...

Page 9: ...e of drugs or alcohol Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adul...

Page 10: ...nticipated weight to be placed on the equipment DON T FORGET Your best assurance against accidents is a careful and responsible operator If there is any portion of this manual or function you do not u...

Page 11: ...manual Be sure that there are no tools lying on or in the equipment Do not use the unit until you are sure that the operating area is clear especially of people and animals Because it is possible tha...

Page 12: ...asy to miss seeing an observer while operating the Bale Runner Keep hands and clothing clear of moving parts Do not clean lubricate or adjust your equipment while it is moving When halting operation e...

Page 13: ...rocedures After Operation Storage Following operation or when unhitching stop the tractor or towing vehicle set the brakes disengage the PTO and all power drives shut off the engine and remove the ign...

Page 14: ...lights as well as accessory lights are connected and operating properly Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on the highway durin...

Page 15: ...ure all tools parts and service equipment are removed Do not allow grease or oil to build up on any step or platform Never replace hex bolts with less than grade eight bolts unless otherwise specified...

Page 16: ...safety sign should have the sign replaced as well Safety decals or signs are available from your distributor dealer parts department or the manufacturer How to install a new decal 1 Be sure that the...

Page 17: ...8 To prevent serious injury or death from pinching Keep all persons and objects clear while any part of this machine is in motion Part 10108 Danger Pinch Injury Location Both sides of bed DANGER ELECT...

Page 18: ...cation Front of frame above hitch WARNING To Prevent Serious Injury or Death Avoid unsafe operation or maintenance Do not operate or work on this machine without reading and understanding the operator...

Page 19: ...ting 3 Keep hands feet hair and clothing away from moving parts 4 Do not allow riders 5 Keep all hydraulic lines fittings and couplers tight and free of leaks before using 6 Install safety locks befor...

Page 20: ...tinued Familiarize yourself with the location of all decals Read them carefully to understand the safe operation of your machine Part 12185 Caution Drain Line Decal Location End of drain line Part 115...

Page 21: ...Manual Location On frame by op manual box AL I G N BALE RUNNER 16K PLUS Part 11550 Auto Align Bale Runner 16K PLUS Location Both sides of bed UTO Safety Signs Continued Familiarize yourself with the l...

Page 22: ...Safety 1 16 October 2019 16K PLUS Safety Signs Continued Reflector Location Guide Left Side Right Side...

Page 23: ...Safety 16K PLUS October 2019 1 17 Safety Signs Continued Reflector Location Guide Continued Rear View...

Page 24: ...cal Location Guide Notes 1 Some parts not shown for clarity 2 Dimensional tolerance 1 2 Patent Decal Part K45428 Patent Decal Part K45428 Serial Plate Replacement Op Manual Decal Part 12195 16 K PLUS...

Page 25: ...16K PLUS October 2019 1 19 Safety Signs Continued Decal Location Guide Continued Note 1 Dimensional tolerance 1 2 Center decal on frame stringer and above suspension pivot Serial Plate 16 K PLUS 16 K...

Page 26: ...Safety 1 20 October 2019 16K PLUS Safety Signs Continued Decal Location Guide Continued Notes 1 Not all objects shown for clarity 2 Dimensional tolerance 1 2...

Page 27: ...Safety 16K PLUS October 2019 1 21 Safety Signs Continued Decal Location Guide Continued Notes 1 Not all objects shown for clarity 2 Dimensional tolerance 1 2...

Page 28: ...Safety 1 22 October 2019 16K PLUS Notes...

Page 29: ...ection 2 Specifications 2 1 Machine Specifications 2 2 16k PLUS 2 2 Tractor Requirements 2 2 Hydraulic Requirements 2 2 Tire Specifications 2 2 Bale Size 2 2 Lubricants 2 2 Bale Runner Dimensions 2 3...

Page 30: ...9072 kg Hydraulic Requirements External drain port Pressure and return ports Minimum requirements Hydraulic pressure 2 250 psi 15 51 MPa Hydraulic flow 20 Gpm 1 26 L s Hydraulic controls 3 remotes 2...

Page 31: ...Specifications 16K PLUS October 2019 2 3 Bale Runner Dimensions...

Page 32: ...Specifications 2 4 October 2019 16K PLUS Notes...

Page 33: ...16K PLUS October 2019 3 1 Checklist Section 3 Checklist 3 1 Manuals 3 2 Pre Operation Checklist 3 3 Pre Operation Check 3 3 Section 3 Checklist Section Contents...

Page 34: ...involved Watch for this symbol It identifies potential hazards to health or personal safety It points out safety precautions It means Warranty Void if Not Registered Manuals Note Pre Delivery Inspecti...

Page 35: ...to look for leaks replace leaky hoses Jack Check that the jack has been raised to its hightest position and that the extension leg has been fully retracted Hitch Safety Pin If traveling check that the...

Page 36: ...Checklist 3 4 October 2019 16K PLUS Notes...

Page 37: ...16K PLUS October 2019 4 1 Introduction Section 4 Introduction 4 1 Introduction 4 2 Section 4 Introduction Section Contents...

Page 38: ...LUS ProAG Dealers are kept informed on the best methods of servicing and are equipped to provide prompt efficient service if needed Occasionally your Bale Runner 16k PLUS may require replacement parts...

Page 39: ...5 8 Step 2 Set Up Monitor 5 9 Step 3 Connect Hydraulics 5 10 Step 4 Lubricate Stacker 5 10 Getting Started 5 10 Pre Operation Checklist 5 11 Configuring Alignment Arms and Bed Extensions 5 12 Chain Te...

Page 40: ...utomatic Mode 5 32 Operating the Machine in Automatic Mode 5 34 1 Setting up the stacker to load bales 5 34 2 Auto Load Sequence 5 35 3 Auto Load Sequence for Sticky Bales or Traveling Down Hill 5 36...

Page 41: ...vel Drawbar Center and pin in a fixed position for easier hitching and greater stability DANGER 11549 Mechanism on Stacker May Move Automatically Without Warning TO AVOID INJURY OR DEATH Stop all cont...

Page 42: ...its cycle and is positioned on top of the bed This position varies along the bed depending on the number of bales that have already been gathered Alignment Arms Open The alignment arms are open when...

Page 43: ...e bed Raise the Bed Move the hydraulic control to move the Bed into the raised position Lower the Bed Move the hydraulic control to move the Bed into the lowered position Offset The machine configurat...

Page 44: ...e Male Connector Must be hooked to tank Recommended to connect to Power Beyond Monitor Harness Light Harness Safety Chain Hydraulic System Configuration Tractor Connection Power Beyond Closed Center L...

Page 45: ...alve Block must be setup to match the hydraulics of the tractor Closed Center Hydraulic System Pilot Line conneted to front port Load Sense Line conneted to rear port Open Center Hydraulic System Pilo...

Page 46: ...ition before working on the Bale Runner Secure the machine to the tractor with the 1 1 4 x 9 bolt threaded up through 1 1 1 4 flat washer tractor draw bar lower hitch plate ball the upper hitch plate...

Page 47: ...en remove pin and fully retract the extension leg Step 2 Set Up Monitor CAUTION Use care when working with electricity Disconnect battery of tractor first if attempting to connect control box assembly...

Page 48: ...ning over the drawbar on the tractor Step 4 Lubricate Stacker WARNING Before working on this machine stop the towing vehicle set the brakes disengage the PTO and all power drives shut off the engine a...

Page 49: ...he extension leg has been fully retracted Warning Light Check that the Warning Light functions properly Hitch Safety Pin If traveling check that the hitch safety pin is securely in place If gathering...

Page 50: ...bed Slide the fork to the center of the bed past the retaining tab Warning Forks are heavy use caution Reverse above procedure to install new fork Torque retaining bolt to 270 ft lbs Bed Extensions PI...

Page 51: ...er always stop the towing vehicle set the parking break disengage the PTO and all power drives shut off the engine and remove the ignition keys If the power slider chains are jumping teeth or appear t...

Page 52: ...off on control box 3 Secure the position of all mechanisms before servicing or adjusting 4 To reduce the pressure the Power Slider applies to the bale screw B out in 1 2 turn increments If Power Slid...

Page 53: ...to Load Sequence for Sticky Bales or Traveling Down Hill for more information on Sticky Bales There are four parameters associated with controlling the power slide as it pushes bales 1st Acceleration...

Page 54: ...Operation 5 16 October 2019 16K PLUS Power Slide Push Back Adjustment Continued Power Slide Acceleration Curve See Menu Screens Adjust Menu Power Slide Push Back for adjustment details...

Page 55: ...rm Drive ahead slowly while opening the alignment arms The bale will rotate into the loader as the stacker continues to move ahead Quarter Turning Bales To quarter turn a bale on the ground Squeeze th...

Page 56: ...e loader slightly raised while picking the second bale 6 to 12 inches is usually all that is required To fix the amount of stair step after picking up two bales in the alignment arms Raise the loader...

Page 57: ...d be built to withstand backing into the stack every time a load is delivered We recommend the following back stop configurations 1 Ton Squares A 2 bale by 2 bale square set at one end perpendicular t...

Page 58: ...80 degrees Back up until the corner of the bottom bale on the Bale Runner comes into contact with the back stop Continue to raise the bed and back up until the load is vertical Important It is critic...

Page 59: ...loader slightly Squeeze the alignment arms and raise the loader again to compress the bales between the alignment arms and forks Very carefully proceed to unload normally Be aware without a proper ba...

Page 60: ...the manual contain most of the information that may be needed This machine is equipped with lighting markings and signs in compliance with standards published by the American Society of Agricultural E...

Page 61: ...19 5 23 Operation of Controls POWER SWITCH FUNCTION KEYS BACK KEY MENU KEY UP KEY DOWN KEY JOY STICK HITCH HARNESS POWER CABLE 20 AMP 3 AMP Important To STOP an automatic sequence shut off power switc...

Page 62: ...When the unit is turned on the following display sequence takes place PROAG is briefly displayed DANGER warning displays until operator press OK to continue Important Ensure area around 16k PLUS is cl...

Page 63: ...5 25 SOFT KEY LABEL WINDOWS JOYSTICK BUTTON LABEL WINDOW SCREEN INDICATOR TIME DATE BALES LOADED BALES STACKED TIMER Identifying Monitor Displays Identifying Monitor Switches FUNCTION KEYS BACK KEY M...

Page 64: ...o screen press the BACK button to toggle between the two display modes Note The setting selected in the Auto screen will be used in the Manual Stack and Manual Load screens Back Light The brightness o...

Page 65: ...is only safe to travel with hitch inline and green check mark displayed Inline Partially Offset Fully Offset Power Slide Position In automatic mode many of the functions rely on the power slide start...

Page 66: ...tomatic mode when the Bale On Sensor is activated a gray bale appears in the lower left corner When the Bale On Sensor is activated and the Squeeze Pressure is reached the bale turns green BALE ON IND...

Page 67: ...e following sequence must be used In Manual Stack screen position the Power Slide at the foot of the loader Press F2 button to reset the Power Slide position Press F4 button to confirm Manually move P...

Page 68: ...function is selected that could potentially harm the machine the monitor will disregard the command and a warning screen will be displayed See Trouble Shooting for more information The functions on th...

Page 69: ...ould potentially harm the machine the monitor will disregard the command and a warning screen will be displayed See Trouble Shooting for more information The functions on the Manual Stack screen are t...

Page 70: ...the arms once they are fully opened the loader will start to move down If the button is held for 1 5 seconds the loader will continue to lower automatically Pressing the Auto Load button will stop it...

Page 71: ...the Hitch Offset button while the hitch is moving inline will stop it Hitch Inline The Hitch Inline button moves the hitch inline Normally if the button is released the hitch will stop If the hitch is...

Page 72: ...Power Slide is in home position Visually check to ensure the power slide is in the proper position Ensure the Power Slide Indicator on the monitor shows a green check mark See Resting Power Slide for...

Page 73: ...d by using the Auto Load and Load Reset buttons See Gathering Bales for more information on stair stepping technique 5 Place the second bale between the arms 6 Press the Auto Load button to begin load...

Page 74: ...will continue to push against them It is still possible to raise the bed even more with the Bed Up switch if desired Note To stop power slide exit the Auto Load screen by pressing the Manual Load or M...

Page 75: ...hile performing this step to ensure a tight stack The screen indicates a change in button functions by replacing the Hitch Inline and Hitch Offset text with Pushoff Retract and Pushoff Extend 5 Press...

Page 76: ...1 Start Up Screen 2 Warning Screen 3 Auto Screen 4 Manual Stack Screen 5 Manual Load Screen 6 Adjust Bale Count Screen 7 Check Joystick Screen 8 Button Preferences Screen The number located next to t...

Page 77: ...e Configuration to match the type of bales being picked This is required to aid the monitor in counting the correct number of bales loaded on the machine See Configuring Alignment Arms and Bed Extensi...

Page 78: ...utton to toggle the symbol back to Bales Loaded All changes will be saved when the monitor is returned to the Auto Load screen by pressing the OK button Adjusting the Bales Stacked The Bales Loaded re...

Page 79: ...le to reverse the joystick functions in the Auto screen and not in either of the manual screens To access this screen from the Auto screen press F2 under the symbol to enter the Check Joystick screen...

Page 80: ...with joystick The Main menu provides access to the following sub Menus The Adjust menu F1 contains all the settings that govern the performance of the machine The Measure menu F2 contains information...

Page 81: ...ar Press OK to accept The month will then be highlighted on the screen Use the UP DOWN keys to set the month Press OK to accept The day will then be highlighted on the screen Use the UP DOWN keys to s...

Page 82: ...ust menu OR Press the key to exit the menu pages Note An example of changing the squeeze pressures is given but the procedure for changing all the other parameters is the same Important The parameters...

Page 83: ...DOWN keys to change the squeeze pressure value as required The units for this parameter are psi Press the OK key to accept the value and exit back to the Squeeze Pressure menu Note To reset the value...

Page 84: ...buttons on the joystick control the Slide Back and Slide Return Move the power slide up on top of the bed where it is easily observed 2 Enter the Speed Adjustments menu and select the Manual Load Powe...

Page 85: ...d Grab Hook Engagement In the Auto Load Sequence the monitor will hold the valve open to engage or disengage the grab hooks for the time specified in this parameter Power Slide Push Back The parameter...

Page 86: ...within Press OK to enter the selected group If there is more information lower or higher than that displayed on the page use the UP DOWN keys to scroll to it Press the key to return to the Adjust men...

Page 87: ...ositive reading opens the valve to raise the loader A negative reading opens the valve to lower the loader milliamps Power Slide A positive reading opens the valve to move the power slide back A negat...

Page 88: ...ough 6 Button Functions This menu is intended to be a quick reference to how the joystick is configured The first word on each line indicates the operation screen Auto Manual Load or Manual Stack The...

Page 89: ...battery Signal Voltage MD3 Indicates the voltage being sent to power the joystick Temp MD3 Indicates the temperature in Centigrade of the monitor Status Computer XA2 OK indicates the COMPUTERcontrolle...

Page 90: ...Operation 5 52 October 2019 16K PLUS Notes...

Page 91: ...Extensions 6 8 Air Brake Maintenance 6 9 Every Three Months or 25 000 Miles 6 9 Every Six Months or 50 000 Miles 6 9 Greasing the Slack Adjuster 6 9 Slack Adjuster Function Test 6 11 Troubleshooting...

Page 92: ...ess it is in the down position or securely blocked in place Do not depend on the hydraulic system to support the frame Warning Securely support any machine elements that must be raised for service wor...

Page 93: ...higher grade If higher grade is used only tighten to the strength of the original Tires Inspect tires and wheels daily for tread wear side wall abrasions damaged rims or missing lug bolts and nuts Re...

Page 94: ...om ignition before servicing the Bale Runner The Bed and Loader should be lowered to their lowest position or securely blocked in position Maintain tractor hydraulic system and fluid according to manu...

Page 95: ...getting in cuts and scratches in your skin and causing infections or allergic reactions WARNING Be sure the loader is resting on the hitch or lowered to its lowest position When the fluid is released...

Page 96: ...ulic hoses fittings and couplings for signs of wear and fix as necessary Check hydraulic fluid in tractor and general hydraulic system as outlined above Clean Keep the Bale Runner clean and free from...

Page 97: ...icult and requires large size tools 2 Grab hooks have no grease zerks See grab hook assembly for location of plastic bushings 3 10 hour grease point 4 2 Grease points on tensioner and chain drive shaf...

Page 98: ...ink and re lock the safety latch 4 Re install the pin on the double clevis on the end of the chain through the pad eye on the Alignment Arm Check all plastic wear surfaces used in the machine These pa...

Page 99: ...Gunite slack adjusters are factory lubricated and extensively sealed to protect against dirt water salt and other corrosive elements Nevertheless periodic lubrication is recommended Greasing the Slack...

Page 100: ...The difference between the released and applied measurements is the free stroke The free stroke should be 3 8 to 5 8 If the free stroke is good but the applied stroke is too long there is a problem w...

Page 101: ...s several times and watch for the hex to rotate clockwise The hex extension must rotate clockwise The adjustment is intentionally made in small increments so it will take several cycles to bring the a...

Page 102: ...ight in less turns than fittings without sealant The dry sealant increases the fitting size so it starts tightening sooner As the fitting is wrench tightened the sealant compresses Having variable eff...

Page 103: ...NOT USE AN AIR IMPACT WRENCH TO TIGHTEN THIS NUT 5 Back the inner spindle nut off 1 4 turn 6 Install the retaining fastener or fasteners onto the spindle according to the fastener used If washers are...

Page 104: ...Maintenance 6 14 October 2019 16K PLUS Electrical Diagrams...

Page 105: ...Maintenance 16K PLUS October 2019 6 15 Electrical Diagrams Continued...

Page 106: ...aces on the machine are slippery and injuries may result from climbing on or around machine CAUTION Keep livestock away from machine so they will not injure themselves or damage the machine Preventati...

Page 107: ...U Bolt 310 Lb Ft 420 Lb Ft 5 5 8 18 Radius Rod Clamp Bolt 130 Lb Ft 170 Lb Ft 6 5 8 18 Spring Retainer Bolt 35 Lb Ft 50 Lb Ft 2 3 3 4 5 1 6 6 Tandem Axle Overslung Shown Suspension Maintenance The 16k...

Page 108: ...will result in damage to the hanger spring seat and or radius rod 2b Next check the 1 2 20 radius rod clamp bolt which should be tightened to a dry level of 85 lb ft of torque The 5 8 18 radius rod cl...

Page 109: ...mportant to ensure that no structural damage has occurred One way this can be done is by raising the trailer until the trailer weight is taken off the springs If the rocker is displaced or if the join...

Page 110: ...is hardness testing is the only mechanical testing requirement for these bolts and studs Note 3 Bolts less than 3 x diameter are subject only to maximum minimum hardness testing Note 4 ASTM A354 Grade...

Page 111: ...16K PLUS October 2019 7 1 Storage Section 7 Storage 7 1 Preparing for Storage 7 2 Cylinder Shaft Protection 7 3 Removing from Storage 7 3 Section 7 Storage Section Contents...

Page 112: ...e Section Tighten all bolts to proper specifications Refer to Maintenance Section For a safer storage lower the implement into field position and release the hydraulic pressure Level implement using h...

Page 113: ...t inhibitor and 40 Kerosene Apply a thin coating of this mixture to the exposed surfaces of the chrome plated shaft No 1 fuel oil may be substituted for Kerosene A cloth dipped in the mixture can be u...

Page 114: ...Storage 7 4 October 2019 16K PLUS Notes...

Page 115: ...ise Bed Lower Bed 8 9 Power Slide Back Power Slide Return 8 9 Push Off Out 8 9 Summary 8 10 Checking Valve Solenoids 8 11 Harness Schematics 8 13 Controller Harness 8 13 Sensor Harness 8 15 Hydraulic...

Page 116: ...sting Safety Always shut off the tractor and remove key before dismounting Guard against hydraulic high pressure leaks with hand and face protection Never work under the implement unless it is in the...

Page 117: ...ft sensor This manual will refer to each of the sensors by name Use the following diagram to locate each sensor Ferrous Metal Sensors Ferrous Metal Sensors are located at points 1 2 3 4 5 6 and 7 in d...

Page 118: ...acific North West it may be necessary to regularly clean the sensors of debris Sensor failure To check the operation of a sensor unplug the sensor and use an ohmmeter to test the continuity between th...

Page 119: ...6K PLUS October 2019 8 5 BED UP BED MID 6 4 BED DOWN PUSH OFF 7 HITCH OFFSET HITCH INLINE 5 3 LOADER 2 ALIGNMENT ARMS 16k PLUS Control System Continued Sensor Troubleshooting Continued Ferrous Metal S...

Page 120: ...The Monitor may display a low or high pressure warning if the pressure sensor malfunctions To check the operation of the pressure sensor watch the pressure reading in the Measure Sensors menu as the a...

Page 121: ...returns toward the home position Typically the power slide Pulses should be as shown Incorrect sensor gap The gap between the sensor and the star wheel should be 1 16 of an inch Too large a gap may gi...

Page 122: ...on either the loader must be fully raised or the bed must be raised above the mid position for the hitch to move inline or offset The following Warning screen will display in the Manual Stack screen i...

Page 123: ...Avoidance has been activated To raise or lower the bed the operator must either Retract the pushoff completely And Or Raise the loader completely Power Slide Back Power Slide Return If the loader down...

Page 124: ...true Loader Up Manual Screen None Loader Down All Screens Hitch Offset senor true AND Bed Down sensor true or Bed mid sensor true Grab Hooks Engaged None Grab Hooks Release None Power Slide Back Loade...

Page 125: ...erate in both directions Similarly if the hitch were inline unplug the hitch inline sensor Example of fooling sensors If using the Push Off plug as the known good circuit you will have to use a metal...

Page 126: ...nded that the grab hooks and push off not be limited Note For the hitch AlignmentArms Power Slide or Loader it is preferable to limit these functions using the settings in the Adjust Speed Adjustments...

Page 127: ...Troubleshooting 16K PLUS October 2019 8 13 CONTROLLER PLUG HYDRAULIC VALVE PLUG SENSOR SOCKET HITCH PLUG Harness Schematics Controller Harness...

Page 128: ...Troubleshooting 8 14 October 2019 16K PLUS Harness Schematics Continued Controller Harness Continued SENSOR PLUG HYDRAULIC VALVE PLUG CONTROLLER PLUG...

Page 129: ...PLUG PRESSURE SENSROR PUSH OFF IN SENSROR SHAFT SENSROR BED UP SENSROR BED MID SENSROR BALE ON SENSROR LOADER UP SENSROR ALIGNMENT ARM OPEN SENSROR HITCH OFFSET SENSROR BED DOWN SENSROR HITCH INLINE S...

Page 130: ...Troubleshooting 8 16 October 2019 16K PLUS HYDRAULIC VALVE PLUG PUSH OFF HITCH ALIGNMENT ARMS GRAB HOOKS BED MOTOR LOADER Harness Schematics Continued Hydraulic Valve Harness...

Page 131: ...show an error message Use procedure described in Checking Valve Solenoids to check the operation of the valve None Use Measure Sensors menu to view the pressure sensor reading Ensure it is lower than...

Page 132: ...ositive amperage when raising the loader If there is a broken wire or shorted wire to the valve the monitor may show an error message Use procedure described in Checking Valve Solenoids to check the o...

Page 133: ...metal to turn on the Bed Up sensor momentarily Use Measure Outputs menu to check amperage going to the Loader valve The monitor should display a negative amperage when lowering the loader If there is...

Page 134: ...operation of the valve Both Manual and Auto Mode Use the Measure Sensors menu to ensure the Push Off In sensor is true Both Manual and Auto Mode If the bed is down use the Measure Sensors menu to ensu...

Page 135: ...n use the Measure Sensors menu to ensure the Loader Up sensor is true OR If the bed is raised and the loader is down use Measure Sensors menu to ensure the bed mid sensor is true Use the Measure Senso...

Page 136: ...is a broken wire or shorted wire to the valve the monitor may show an error message Use procedure described in Checking Valve Solenoids to check the operation of the valve Adjust the speed the the fu...

Page 137: ...Serial K161405301 to present 9 20 Loader Arm Assembly 9 22 Hose Clamp Locations Stage 1 9 24 Hose Clamp Locations Stage 2 9 25 Drive Chain Assembly 9 26 Final Assembly 9 28 Hydraulic Assembly 9 30 Loa...

Page 138: ...9 2 October 2019 16K PLUS Frame...

Page 139: ...9 Washer 13 32 ID x 13 16 OD x 16 Ga 32 18 F 3405 Locknut 1 2 Unitorque 22 19 K25798 Hex Bolt 1 2 x 4 Lg 2 20 K45449 Frame Suspension Axles Assembly 1 21 K45650 Tire 11844 Rim 11843 Assembly Left 2 22...

Page 140: ...9 4 October 2019 16K PLUS Hitch...

Page 141: ...5498 Washer 1 1 16 ID x 2 OD x 11 Ga 6 28 H10462 Adjustment Pin 0 621 Dia x 3 5 8 UL 2 29 H59985 Top Wind Jack 7000 Lb 1 30 K44704 Oil Line 3 8 x 129 Lg 06 F JIC ends 1 31 K44706 Oil Line 3 4 x 132 L...

Page 142: ...9 6 October 2019 16K PLUS Hydraulic Valves Mounting...

Page 143: ...mber K161605361 to present 2 11 11587 Set Screw M10 1 5x60 mm Prior to Serieal Number K161605361 4 11587 Set Screw M10 1 5x60 mm Serieal Number K161605361 to present 2 12 11588 Lockwasher 10 mm 4 13 1...

Page 144: ...9 8 October 2019 16K PLUS Sensors Mounting...

Page 145: ...Screw 12 24 x 1 Lg Brass 8 8 11572 Lockwasher 12 0 216 ID Brass 8 9 11573 Flat Washer 12 0 25 ID x 0 562 OD Brass 16 10 11575 Nylon Spacer 1 4 ID x 1 2 OD x 1 4Lg 8 11 K45406 XA2 Harness 1 12 K45802...

Page 146: ...9 10 October 2019 16K PLUS Bed Assembly Stage 1 Serial K161405191 and prior...

Page 147: ...10231 18 18 S32944 Locknut 7 16 Unitorque 10302 8 19 10936 Bushing Loader Pivot 4 20 11282 Bed 1 21 11342 Chain Tensioner 80 chain 1 K53403 Chain Tensioner 100 chain 1 22 11531 Bed Slider Plastic Rig...

Page 148: ...9 12 October 2019 16K PLUS Bed Assembly Stage 1 Serial K161405301 to present...

Page 149: ...6 M 3388 Locknut 3 8 Nylon Insert 10229 12 17 D 5272 Locknut 5 16 Nylon Insert 10231 18 18 S32944 Locknut 7 16 Unitorque 10302 8 19 10936 Bushing Loader Pivot 4 20 11282 Bed 1 21 K53403 Chain Tensione...

Page 150: ...9 14 October 2019 16K PLUS Bed Assembly Stage 2...

Page 151: ...2 4 15 11734 Sprocket Browning Taper Lock 11 Tooth H80P11 1 12050 Browning Sleave P1 X 1 1 2 1 16 12053 Ring Clamp 2 9 16 3 1 2 Dia 1 17 12211 Keyed Shaft 2 Dia x 33 Lg 1 18 12214 Counter Wheel Weldm...

Page 152: ...er 2019 16K PLUS Slow Moving Vehicle Sign Item Part No Description Qty 1 N22778 Locknut 1 4 Nylon Insert 2 2 N34475 Slow Moving Vehicle Emblem 1 3 S 1198 Washer 5 16 ID x 3 4 OD 4 4 W 1552 Hex Bolt 1...

Page 153: ...d Attachment Item Part No Description Qty 1 10256 Pin 1 7 16 Dia 2 2 S32944 Locknut 7 16 Unitorque 10302 2 3 10847 Hex Bolt 7 16 X 3 Lg 2 4 11115 Pin 2 7 16 Dia 2 5 C26701 Locknut 1 2 Nylon Insert 2 6...

Page 154: ...9 18 October 2019 16K PLUS Loader Assembly Serial K161405191 and prior...

Page 155: ...2 Lockwasher 12 0 216 ID Brass 2 25 11573 Flat Washer 12 0 25 ID x 0 562 Brass 4 26 11575 Spacer 1 4 ID x 1 2 OD x 1 4 Lg Nylon 2 27 11576 Hex Bolt 3 4 x 3 1 2 Lg Gr 8 4 28 12166 Hydraulic Cylinder 2...

Page 156: ...9 20 October 2019 16K PLUS Loader Assembly Serial K161405301 to present...

Page 157: ...n Plastic White Polyethylene 2 22 11570 Hex Nut 12 Brass 2 23 11571 Machine Screw 12 24 x 1 Lg Brass 2 24 11572 Lockwasher 12 0 216 ID Brass 2 25 11573 Flat Washer 12 0 25 ID x 0 562 Brass 4 26 11575...

Page 158: ...9 22 October 2019 16K PLUS Loader Arm Assembly...

Page 159: ...Add On 1 13 K47304 Right Arm Add On 1 14 11505 Ferro Sensor Assembly 1 15 11533 Loader Slider Plastic Right 1 16 11534 Loader Slider Plastic Left 1 17 11543 Bed Extension Pin 5 8 Dia x 6 59 64 Lg 4 18...

Page 160: ...5 16 Nylon Insert 10231 2 2 10256 Loader Pin 1 7 16 Dia 4 3 S32944 Locknut 7 16 Unitorque 10302 4 4 10811 Set Screw 5 16 x 2 1 2 Lg 2 5 10847 Hex Bolt 7 16 x 3 Lg Gr8 4 6 11333 Bed Extension 4 7 11543...

Page 161: ...rt 10231 5 3 10811 Set Screw 5 16 x 2 1 2 Lg 5 4 11505 Sensor Assembly 1 5 11570 Hex Nut 12 Brass 2 6 11571 Machine Screw 12 x 1 Lg Brass 2 7 11572 Lockwasher 12 x 0 216 ID Brass 2 8 11573 12 Flat Was...

Page 162: ...9 26 October 2019 16K PLUS Drive Chain Assembly...

Page 163: ...of 34986 and hardware 4 K51099 Chain Link 100 chain 4 7 44006 Chain Link Bolt 5 16 x 1 5 8 shoulder x 1 7 8 Lg 80 chain 4 K53407 Hex Bolt 3 8 x 3 Lg 100 chain 4 8 C33957 Carriage Bolt 3 4 x 3 Lg 2 9...

Page 164: ...9 28 October 2019 16K PLUS Final Assembly...

Page 165: ...Arm End Rt 1 10 11724 Forklift Tooth 8 x 84 2 11 C15768 Hex Jam Nut 1 1 4 1 12 C17295 Locknut 5 8 Nylon Insert 1 13 C33957 Carriage Bolt 3 4 x 3 Lg 2 14 K45448 Hitch Bolt 1 15 K45683 Fork Retainer Blo...

Page 166: ...9 30 October 2019 16K PLUS Hydraulic Assembly...

Page 167: ...16K PLUS October 2019 9 31 Hydraulic Assembly...

Page 168: ...366 Fitting 90 Elbow 12 MORB x 08 MJIC 4 24 11368 Fitting Union Tee 12 MJIC 2 25 11369 Pressure Reducing Relief Valve Seal Kit K55398 1 26 11405 Fitting Swivel Nut Branch Tee 12 MJIC x 12 FJIC x 12 MJ...

Page 169: ...2 FJIC Bed Hard Line 3 4 LD Rod 1 69 11880 Oil Line 3 4 x 76 Lg 12 FJIC Bed Hard Line 3 4 LD PIS 1 70 K44706 Oil Line 3 4 x 132 Lg 12 FJIC 2 71 K47922 Hydraulic Hose 1 2 x 146 Lg 08 FJIC x 08 MJIC 1 7...

Page 170: ...9 34 October 2019 16K PLUS Hawe Valve...

Page 171: ...sense response time Contact Morris Parts Department for pricing and availability of the Load Sense Amplifier Kit part number K58442 Item Part No Description Qty 1 K58420 Load Sense Amplifier Valve 1 2...

Page 172: ...ing for Spring Cover 12125 1 3 K44732 O Ring Seal Kit for Valve Section Includes O Ring 12126 does not include Spring Cover 12125 1 4 12492 Rebuild Kit for Vavle Section Includes O Ring Seal Kit K4473...

Page 173: ...Spring Cover 12125 1 4 12492 Rebuild Kit for Valve Section Includes O Ring Seal Kit K44732 does not include Spring Cover 12125 1 5 K44731 O Ring Seal Kit for Connection Block 1 6 12491 Rebuild Kit for...

Page 174: ...Grab Hook 03 Cyl Type Welded Length 26 3 4 Bore X Stroke 2 1 2 x 16 Packing Kit PMCK AR 707 Type Tie Rod Length 18 1 4 Bore X Stroke 2 x 8 Name K Hitch Cyl Part 10449 Type Welded Length 34 7 8 Bore X...

Page 175: ...2019 9 39 10436 Bed 10439 Right Alignment 10440 Left Alignment 10449 Hitch Swing K44042 Right Loader K44046 Left Loader 12168 Pushoff 12166 Grab Hook 12167 Tensioner 16K and 16K PLUS Cylinders Cylinde...

Page 176: ...ommunication Harness Not Shown 7 K45426 Power Harness Included in Monitor Assembly 1 8 K44708 Multifunction Grip Cable 1 9 K47019 Control Cable Hitch Not as illustrated 1 10 K47326 Arms In Pressure Se...

Page 177: ...n Qty 1 C32690 7 Pole Plug Connector 1 2 K49081 Harness LED Lights 1 3 K48395 Lamp Red LED 4 4 K48396 Lamp Amber LED 4 5 K48397 Grommet Rubber Lamp 8 Work Light Kit Option 6 N50367 Work Light 7 Diamet...

Page 178: ...ring Leaf Pack 12180 Spring Center Bolt 12188 Suspension Bushing Torque Arm 12272 Top Leaf 16k PLUS Spring Back All other suspension parts order through a qualified truck trailer shop Torque Specifica...

Page 179: ...y 1 10046 Left Single Lug Nut 10 2 10047 Right Single Lug Nut 10 3 11677 Oil Cap Aluminum 2 4 12011 Washer U Bolt 8 5 12012 U Bolt 4 6 12013 Nut U Bolt 8 7 12096 Oil Seal 2 8 12097 Outer Bearings 2 9...

Page 180: ...ft Single Lug Nut 10 2 10047 Right Single Lug Nut 10 3 11677 Oil Cap Aluminum 2 4 12011 Washer U Bolt 8 5 12012 U Bolt 4 6 12013 Nut U Bolt 8 7 12096 Oil Seal 2 8 12097 Outer Bearings 2 9 12098 Inner...

Page 181: ...16K PLUS October 2019 9 45 Slack Adjustment Assembly...

Page 182: ...9 46 October 2019 16K PLUS Air Brake Assembly 9 32 10 11 13 8 28 29 2 5 6 2 5 18 25 4 30 24 5 2 7 22 22 12 15 15 23 19 21 14 15 27 16 17 11 1 11 26 18 5 2 6 10A 15 15 15 22 23 31 3 21 12 10A 22 33 20...

Page 183: ...0 Brass Drain Valve 1 4 MP 60 Cable 1 15 12083 Brass 1 2 ABS To 3 8 MP Adapter 10 16 12084 Air Brake Tank 1 17 12085 Air Brake Valve 1 18 12086 Bulkhead 1 1 2 Clamp 3 8 FP 4 19 12087 Plastic 2 Air Hos...

Page 184: ...9 48 October 2019 16K PLUS Hydraulic Brake Assembly...

Page 185: ...ends 1 7 K50954 Brake Coupler Female 08 1 2 inch M18 x 1 5 Thread 1 8 K51052 Bonded Seal 18mm Male DIN 9500 18mm 1 9 K50988 Brake Hose 3 8 x 78 Lg w M18 x 1 5 Male DIN x 9 16 18 FJIC 1 10 K50825 Bulk...

Page 186: ...9 50 October 2019 16K PLUS Notes...

Page 187: ...9 9 9 15 9 19 9 21 9 23 9 25 11573 9 9 9 15 9 19 9 21 9 23 9 25 11574 9 19 9 21 11575 9 9 9 15 9 19 9 21 9 23 9 25 11576 9 11 9 13 9 19 11579 9 11 9 13 11582 9 15 11584 9 9 11585 9 9 11586 9 7 11587 9...

Page 188: ...P P61D20 9 29 S S 752 9 23 S 1189 9 3 F F 3405 9 3 9 15 9 19 9 21 9 23 H H10462 9 5 H59985 9 5 K K25798 9 3 9 17 K42394 9 19 9 21 K42396 9 19 9 21 K42397 9 36 9 37 K44042 9 19 9 21 9 32 K44046 9 19 9...

Page 189: ...29 S42307 9 49 W W 131 9 23 9 24 W 187 9 5 W 469 9 49 W 476 9 11 W 477 9 3 W 478 9 27 W 485 9 19 9 21 W 491 9 3 W 493 9 23 W 494 9 5 W 516 9 15 W 517 9 15 W 518 9 11 9 13 9 19 9 2 3 9 27 9 29 W 519 9...

Page 190: ...ake changes or add improvements at any time without incurring any obligation to make such changes on machines sold previously CORPORATE OFFICE TRAINING CENTER 2131 Airport Drive Saskatoon SK Canada S7...

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