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Mopec Maestro MB1000 Series, Installation, Service And User Instructions Manual

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Mopec Maestro MB1000 Series Installation, Service And User Instructions Manual Download Page 6

  

 

 

Installation Service User Manual 

Maestro series   

 

MB1000-MAN rev.1 

 

8

 

TROUBLESHOOTING AND REPAIR .................................................................................................. 43

 

8.1

 .... 

How to Identify and Solve Problems .............................................................................................. 43

 

8.2

 .... 

How to Repair Product Components .............................................................................................. 47

 

8.2.1

 

Electrical Panel Service ...............................................................................................................................47

 

8.2.2

 

Lighting/Power Supply Panel Service ..........................................................................................................47

 

8.2.3

 

Garbage Disposal Jams ...............................................................................................................................48

 

8.2.4

 

Checking Disposal Breakers ........................................................................................................................48

 

8.2.5

 

Faucet, Hand Spray & End Rinse Service panel...........................................................................................49

 

8.2.6

 

Backflow prevention and Service ...............................................................................................................50

 

9

 

Documentation .............................................................................................................................. 51

 

9.1

 .... 

Sample Rough in Drawing .............................................................................................................. 51

 

9.2

 .... 

Electrical diagrams ......................................................................................................................... 52

 

9.3

 .... 

Plumbing diagrams ........................................................................................................................ 55

 

9.4

 .... 

HVAC / Ventilation diagram ........................................................................................................... 57

 

10

 

Appendices ..................................................................................................................................... 58

 

10.1

 . 

Spare Parts & Consumables ........................................................................................................... 58

 

10.1.1

 

Spare Parts ............................................................................................................................................58

 

10.1.2

 

Consumables .........................................................................................................................................59

 

11

 

GLOSSARY....................................................................................................................................... 60

 

 

Summary of Contents for Maestro MB1000 Series

Page 1: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 Installation Service and User Instructions Grossing Station MB1000 MG1000 series JUL 2021 Version 1...

Page 2: ...ator at the address below Mopec 800 Tech Row Madison Heights MI 48071 Phone 1 800 362 8491 email customerservice mopec com TRADEMARKS Is a registered trademark of Mopec Ensemble Pegboard Is a register...

Page 3: ...3 Technical Data 9 2 4 Product Compliance 9 2 5 Product elements 9 2 6 Warranty Statement 10 3 Installation 11 3 1 How to unpackage your workstation 11 3 1 1Check for freight damage 11 3 1 2Uncrating...

Page 4: ...5 Factory Options Accessories 19 5 1 Standard Features 19 5 1 1The Maestro is equipped with the following standard features 19 5 1 2Customization CUST Modification MOD 19 5 2 Factory Configured Option...

Page 5: ...tion 34 6 2 14 Integrated Camera System Options 35 6 2 15 BMS Building Management System Connection 36 6 2 16 Fume Detection 37 6 3 What to Do in Emergency and Exceptional Situations 37 7 MAINTENANCE...

Page 6: ...Power Supply Panel Service 47 8 2 3Garbage Disposal Jams 48 8 2 4Checking Disposal Breakers 48 8 2 5Faucet Hand Spray End Rinse Service panel 49 8 2 6Backflow prevention and Service 50 9 Documentation...

Page 7: ...er the measurement of the station from the front of the work surface to the rear of the station or the depth of the sink REF references a section of the manual for more information 1 3 Models covered...

Page 8: ...not hazard related 1 5 Obtaining Instructions Instructions are typically supplied digitally stored on a USB type flash drive that is zip tied to the main faucet spout At anytime the most current revi...

Page 9: ...ntrols for water a disposal and efficient exhaust options Virtually everything is at your fingertips 2 2 Process Overview The Maestro is for grossing study and not intended to be used as a medical dev...

Page 10: ...specifications If a warranty claim is made within one 1 year from the date of shipment or the date of installation if installation is provided by Mopec the defective or nonconforming Product or Part t...

Page 11: ...he corner posts of the crate Pull downward and then sideways to break away from the base Remove all the bracing at the bottom of the skid Note the small 2 x 4 blocks nailed to prevent the unit from mo...

Page 12: ...will slide on other hard smooth surfaces Remove the unit from the dollies and set on the Masonite boards Tip the unit forward to lower the back leveling feet so the bottom of the foot is approximatel...

Page 13: ...es at this time o The workstation utilizes a multiwire branch circuit 1 115 1 60 20amp circuit labeled L1 powers the controls and power outlets 1 115 1 60 20amp circuit labeled L2 powers the disposal...

Page 14: ...htening the connections 3 1 8 Ventilation connection in house ventilation At this point the unit should still be in its lowest elevation position if not please lower to the lowest position in order to...

Page 15: ...uct 3 3 1 Storage in place Adjust the elevation to its lowest position for long term storage Turn off the water supply to the unit Open and drain all lines including hand spray o If the temperature co...

Page 16: ...er skirting is 304 stainless steel along with the frame cross connectors 3 4 2 Ferrous Steel The only ferrous steel used on the Maestro is in the lower frame weldment where the linear actuators mount...

Page 17: ...n in the Hood section After the unit is switched on the touch screen controller will start to boot up While the system microprocessor boots up you will see the startup screen saver and may see the scr...

Page 18: ...and stay on with a button push To turn off simply press the button again Standard Maestro units utilize a dry hp disposer unit You must run the water to assist in flushing the contents down the drain...

Page 19: ...ting board white Two 2 wire ports for cord management 1 2 Hp Disposal dry Magnetic instrument bar One 1 large and one 1 small organizer bin Ensemble Pegboard System C Fold Paper Towel Dispenser Single...

Page 20: ...66IN DOORS MB1023 072 MAESTRO 72IN DOORS MB1023 084 MAESTRO CABINET DOORS 84IN MB1023 096 MAESTRO CABINET DOORS 96IN MB1024 MAESTRO GARBAGE DISPOSAL 1 2 H P MB1024C MAESTRO GARBAGE DISPOSAL 1 2 H P C...

Page 21: ...2 Available Accessories AX001 PEGBOARD MONITOR MOUNT AX002 PEGBOARD REQUISITION HOLDER AX003 PEGBOARD TICKET HOLDER AX004 PEGBOARD MARKING DYE HOLDER AX006 PEGBOARD 14 SHELF AX008 PEGBOARD SMALL BIN...

Page 22: ...N MONITOR KEYBOARD MOUNT AX071 DICTATION STAND 7 x5 x8 55DEG SS AX072 MAESTRO PEGBOARD 7IN SHELF AX073L MAESTRO CASSETTE LABELING SHELF LEFT SIDE AX073RMAESTRO CASSETTE LABELING SHELF RIGHT SIDE AX074...

Page 23: ...MAESTRO HOOD AX133 PATHCAM MICROSCOPE CAMERA MOUNT MAESTRO 5 3 3 Customization CUST If your factory Accessory has been customized the Model No will show a CUST suffix 5 3 4 New Accessories New Maestr...

Page 24: ...o CAUTION The Maestro is equipped with a Touch Screen pressing hard on the screen will result in damage 6 1 2 Startup Turn on the Maestro from the a Power Switch located on the hood column above the s...

Page 25: ...ns are only informational and do not accept button presses The setpoints and details of the status icon functions are within the settings menu tables 6 1 5 Alerts The Maestro is continuously monitorin...

Page 26: ...t will display on the top of the screen in red This feature is there to allow the system to be tested with setup unlocked 6 1 7 User The Maestro has the ability to save user adjustable settings Lightl...

Page 27: ...Use Maestro Standard Features Options 6 2 1 Lighting standard The Maestro has recessed LED lights integrated into the hood and a few supplemental light options available Overhead LED dimmer is adjust...

Page 28: ...is simple and safe The FAS uses a series of fans to provide supplemental airflow at the front edge of the workstation directed at the backdraft vent This helps push and pull any outgassed fumes from t...

Page 29: ...other user inputs are activated 6 2 4 Foot Pedal Faucet Option The Foot Pedal option controls the on off of mixed water to the Faucet Foot Pedal Hot Cold Mixing Valve The foot pedal is mounted to a fl...

Page 30: ...n be used to dispense a given amount of water per a laboratory process To adjust water ON time touch the Water Timer button Adjust the time ON setting with the up down arrows The water will turn on wi...

Page 31: ...ntended for facilities that do not have available HVAC exhaust flow available for temporary use or in limited use environments The backdraft air is pulled through the hood by variable speed blowers an...

Page 32: ...e Recirculating system REF 6 2 8 The filter timer function is intended to set a reminder and Alert on the touch screen when it is time to change the filters in the system Set the timer by touching the...

Page 33: ...ray mixed water Flow rate can be adjusted by both the trigger and the mixing valve 6 2 11 End Rinse Option The End Rinse option is installed opposite the sink and utilizes the hand spray hot cold mixi...

Page 34: ...ense Pump button located just inside the knee panel The system is equipped with level sensors and will turn off the pump when full o An empty system will typically transfer 5 gallons when filling The...

Page 35: ...eference is to eliminate the fluid trap simply trim the line back short enough that the fluid drains completely into the carboy You will have to bend down into the knee space to disconnect now Unscrew...

Page 36: ...stems are covered in their own product specification and user manual See www mopec com for the latest information 6 2 15 BMS Building Management System Connection Mopec BMS Building Management System...

Page 37: ...o as it will cause false positive alerts and reduce the sensor s operating life Mopec Fume detection option MB1019 operation is covered separately in its own manual See www mopec com for the latest 6...

Page 38: ...filters All replacement filters will use a Mopec BF035 Potassium Permanganate Filter in each slot Install the new filters with the white side down and black mesh up top Close filter door and tighten...

Page 39: ...ter media is an eye irritant Emergency Treatment Flush eyes with large quantities of water and seek medical attention Filter Disposal Dispose of contaminated filters in accordance with your facility s...

Page 40: ...facility and operates independently from the Main power switch The reset procedure is the same as section 7 1 3 above 7 2 Stainless Steel Maintenance Cleaning 7 2 1 Disinfecting Stainless steel All st...

Page 41: ...hem to the stainless steel Always rinse all disinfectants before they dry Decal solutions and fumes are very aggressive and can deposit rust if not cleaned Formalin use has not been shown to cause rus...

Page 42: ...bing with a paste of soda ash sodium carbonate and water which would be applied with a soft cloth It is best to follow with a warm water rinse 7 3 Mopec Service PLEASE have the following Information a...

Page 43: ...rt Check connections at the wire whip or power cord and plug connector Disconnect power check circuits harness connections REF 9 2 Elevation Failures My Station does not elevate Station not turned ON...

Page 44: ...heck in lower skirting for interference Mixing valve OFF Turn mixing valve ON Gate valve for end rinse OFF Turn gate valve ON Water system plugged Check Y Strainers for debris Check for kinked supply...

Page 45: ...ver Check driver output Replace driver GARBAGE DIPOSAL Garbage Disposal Garburator not working Disposal is jammed turn off facility breaker and remove jam REF 8 2 3 Facility breaker is tripped Reset f...

Page 46: ...place faulty sensor FORMALIN COLLECTION SYSTEM Formalin collection icon showing on touch screen Formalin collection Jug Carboy is full Empty formalin Jug Carboy Float switch disconnected Plug float sw...

Page 47: ...is distributed to the Maestro Use a Phillips screwdriver to remove the 10 fasteners It is important to leave 8 inches of clearance in order to access this panel as it houses the main circuit board and...

Page 48: ...ide of the disposal housing press to reset Access to this button may require removal of the base skirting panels If the disposal will not reset you may need to replace the disposal or check the air li...

Page 49: ...onnection to the switch has not become dislodged or completely disconnected due to shipping and handling or service in the area The airline is located on the back of the unit behind the sink the foot...

Page 50: ...Atmospheric Vacuum Breaker equipped faucets Chicago Faucets GN8BVBJKABCP o 8 rigid swing gooseneck spout with atmospheric vacuum breaker Chicago Faucets In line Dual Check valve backflow preventer Us...

Page 51: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 51 9 Documentation 9 1 Sample Rough in Drawing...

Page 52: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 52 9 2 Electrical diagrams...

Page 53: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 53...

Page 54: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 54...

Page 55: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 55 9 3 Plumbing diagrams...

Page 56: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 56...

Page 57: ...Installation Service User Manual Maestro series MB1000 MAN rev 1 57 9 4 HVAC Ventilation diagram The following is a graphic representation of airflow on an in house ventilated Maestro...

Page 58: ...bly PP1027 Moen AS 4201 CH Garbage disposal Disposal Air Switch controller PP1028 Moen ARC 4200 Garbage disposal Water Solenoid Assembly 3 8 PP1023 Parker C11123P3 Foot pedal 1 HP disposal Hands Free...

Page 59: ...24VDC 480W PE0745 Automation Direct PSB24 480 Ventilation Hood Fan FAS PE0750 DigiKey 08025SA 24N ET 00 ND Ventilation Worksurface GFCI Power Outlet 20a PE0510 Leviton 034 N7899 HGG Power Hood 10 1 2...

Page 60: ...ly the branch of medicine that deals with the laboratory examination of samples of body tissue for diagnostic or forensic purposes Decal Refers to decalcification agents used as a technique for removi...

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