background image

XT0016

10

Installation

RX300  

Optional stepper motor install/replace

Verify that the following items are present in the package.

• Pressure regulator assembly (E)
• Two (2) screws (F)
• Identification label (G)
• Installation instructions 

Shut off the gas supply to the valve and shut down the electric 

supply 

Using a Torx T20, or slotted screwdriver, remove and discard 

the two (2) pressure regulator mounting screws (A), pressure 

regulator tower (B), and the spring and diaphragm assembly 

(C), (If applicable).

Access gas valve by removing the valve blind

Ensure  the  rubber  gasket  (D),  which  is  prefitted  as  part  of 

assembly (E), is properly positioned, otherwise fit the gasket 

as shown.

Install the new STEPPER MOTOR pressure regulator assembly, 

as shown in Fig. 3 and Fig. 4. Use the supplied screws (F)

Manually thread the two conversion kit mounting screws into 

the valve body. Use a standard screwdriver or T20 Torx bit and 

tighten to the screws with a fixing torque of 251b-in ± 5%.

 

IN THE EVENT THAT THE THREADS OF THE VALVE ARE STRIPPED 

OR DAMAGED, REPLACE THE VALVE.

Install the enclosed identification label (G) to the valve body 

where it can be easily seen.

Make STEPPER MOTOR and valve electrical connections, apply 

gas to system and relight appliance according to manufacturers 

instructions.

With the main burner "ON", test the new pressure regulator 

assembly for leaks using a soap solution.

Relight the main burner and verify proper burner ignition and 

operation

WARNING!

Do not use power drill.

WARNING!

Installation should be carried out in a clean environment.

WARNING!

This  modulating  conversion  kit  must  ONLY  be  applied  as  part  of  a 

conversion kit supplied by montigo for the specific appliance, and type 

of fuel, being converted.

WARNING!

Correct operation of the system cannot be guaranteed if the conversion 

kit or valve has been dropped or has sustained a strong impact.

Summary of Contents for Proflame 2 RX 300 LP

Page 1: ...Load with Remote THIS KIT IS FOR USE WITH THE FOLLOWING MODELS RX200 B34DT 2 F B34 TOP VENT ELECTRONIC IGNITION IPI B34DR 2 F B34 REAR VENT ELECTRONIC IGNITION IPI B38DT 2 F B38 TOP VENT ELECTRONIC IGNITION IPI B38DR 2 F B38 REAR VENT ELECTRONIC IGNITION IPI PL38DFN F PL38 ELECTRONIC IGNITION IPI PL38DFL F PL38 ELECTRONIC IGNITION IPI PL42DFN F PL42 ELECTRONIC IGNITION IPI PL42DFL F PL42 ELECTRONI...

Page 2: ...it RFK3002R or RFK3004R required 5 Battery backup for the main burner during power outage Before You Begin Ensure that the power supply has been turned off at the breakerorfusebeforebeginning the installation Shut off the gas supply at the shut off valve and ensure that the main burner and pilot light have been turned off and the fireplace has been cooled off for at least two hours before installa...

Page 3: ... and Sensor Wire from connectors X2 and X3 of the control module 3 Disconnect the wall switch harness from X4 Control Module and discard 4 Remove the Valve Harness from X5 of the control module 5 Remove the connector from X1 of the control module 6 Remove the control module from firebox compartment and discard Note module is attached by velcro strips Figure 3 Powercord in PPO box Figure 4 Control ...

Page 4: ...alve body Use a torque screw driver with Torx T20 bit to tighten the two screws to a torque setting of 25 lb in 5 5 Install the enclosed identification label to the valve body Figure 12 G Figure 11 Stepper Motor Installations Figure 12 Label Installation Figure 13 Identification Label NG Figure 14 Identification Label LP Figure 15 New Control Module Figure 16 X1 plug on control module 3 Connect th...

Page 5: ...N OFF sticker supplied to the switch bracket E Battery Holder Installation 1 Secure the battery holder to the fireplace floor using the supplied velcro strips See Figure 22 Note The velcro strips act as an electrical isolation do not attach the battery holder to any metal part without using the velcro strips or the control module will be damaged 2 Connect the red and black wires from the battery h...

Page 6: ...and ensure no leak 5 Turn the fireplace ON and modulate the flame using the remote control and ensure proper operation see Proflame 2 Operation and Maintenance Manual XG0677 Blue Back lit LCD display On Off Key Thermostat Key Up Down Arrow Key Mode Key Figure 24 Proflame Remote Control G Operation with MAIN Power 1 Remove the four batteries from the battery holder 2 Plug the Control Module Power c...

Page 7: ...ially recovered asheatintothebuilding soitdoesnotwasteasmuchenergyasrunning a pilot in the off season A connector is supplied with this unit that can be plugged into the wire harness connected to the controller This Jumper Cable gives the Remote Control the ability to operate the CPI IPI switch and set the unittooperateineithercondition CPImeans ContinuousPilotIgnition or Standing Pilot as it is c...

Page 8: ...WHITE GREEN Lights ON OFF CONTROL MAIN Power 120VAC 60 Hz 6 Amps SPARK SENSOR RED BLACK BATTERY PACK MAIN ON OFF SWITCH YELLOW GREEN PILOT R ORANGE GREEN BLACK BROWN YELLOW ORANGE 6 10 6 OPTIONAL CPI IPI SWITCH WHITE LED Lights LED1 Red LED LED2 Amber LED SW1 LED o tro e r LED power s pp y white white white BLACK WHITE VARIABLE SPEED COMFORT FANS Multicolored LED Lights Fan Kit only available in S...

Page 9: ...place instructions 10 Loop Pilot wires from behind control board drawer to the front Plug into X2 and X3 8 Place Fan wire on leftside firebox floor with adhesive wire pad For fan Install instructions see Optional fan kit Install Replace instructions 11 Valve wires are plugged into the valve in the Green Red and yellow ports respectively Figure 24 e On Off switch through drawer Figure 24 i LED wire...

Page 10: ...ting screws into the valve body Use a standard screwdriver or T20 Torx bit and tighten to the screws with a fixing torque of 251b in 5 IN THE EVENT THAT THE THREADS OF THE VALVE ARE STRIPPED OR DAMAGED REPLACE THE VALVE 7 Install the enclosed identification label G to the valve body where it can be easily seen 8 Make STEPPER MOTOR and valve electrical connections apply gas to system and relight ap...

Page 11: ...XG2021 11 Notes ...

Page 12: ...XT0016 Installation Maintenance Manual PROFLAME 2 UPGRADE KIT RX 200 NG LP RX 300 NG LP ...

Reviews: