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E38-PV Gas Fireplace

Part No. XM0500

Maintenance

Removing the Power Vent Motor

WARNING:

WARNING:

WARNING:

WARNING:

WARNING:

n

Make sure power is off at household breaker or fuse
before starting.

n

Make sure to remove the insert before starting.

Step 1. Remove and save all the sheet metal screws that hold the

top skin in place. Once all the screws are removed the top
skin will drop down. See figure

Step 2. Disconnect the flexible vent from the motor by lifting the lever

up on the quick connect device.

Step 3. Disconnect  the white, black and two blue wires leading from

the BX conduit to the motor, air switch and limit switch.

Step 4. Disconnect the quick connector leading from the fan motor to

the venter motor wire harness.

Step 5. Lift the motor out by removing the four (4) machine screws

that hold the motor in place.

Disconnect 

quick 

connectors

4

Disconnect
flexible vent

2

Top Skin

5

3

Disconnect
wire from
motor, air
switch &
limit switch.

Remove four
machine screws
and lift out.

1

Remove all screws

Main Junction Box

Junction Box For Line
Voltage Connections

Receptacle for fans

Wall Switch Wires

Gas Control
Connector

Troubleshooting

If your fireplace still does not operate correctly, consult your dealer or
the manufacturer.

All service and repairs should be performed by a qualified
agency.

All spare parts, optional fans, and optional trim finishes are available
from your local dealer or the manufacturer.

HONEYWELL SV 9500 /SV9600

Troubleshooting Sequence

NOTE:

Before Troubleshooting, Familiarize Yourself With

The Startup And Checkout Procedure.

· Turn Gas Supply off

· Set thermostat to

call for heat

SV9500/SV9600

is powered

(24 VAC nominal)

NO

NO

NO

NO

NO

YES

YES

YES

YES

YES

YES

YES

NO

NO

NO

START

Igniter warms up

and glows red.

Pilot Valve opens.

Turn gas on.

Pilot Burner lights?

Main Valve opens?

SYSTEM OK

Unplug Pilot Burner Cable,

Measure Voltage at

SV9500/SV9600 HSI

Terminals (24 VAC

Nominal, See INSET)

Replace Igniter/

Flame Rod Assembly.

Replace Igniter/

Flame Rod Assembly.

Replace SV9500/SV9600

Measure Voltage to SV9500

/SV9600. Voltage must

be at least 19.5 VAC

Discard old Igniter/

Flame Rod Assembly.

Replace Igniter/Flame

Rod Assembly and retain.

Restart Troubleshooting

Sequence. Does main

valve open?

Replace

SV9500/

SV9600

Check

Transformer

Line Volt

Supply

Replace

SV9500/

SV9600.

Save old

Igniter/Flame

Rod Assembly

for service.

INSET

HSI

Terminals

CHECK:

· Line voltage power

· Low voltage transformer

· Limit Controller

· Thermostat

· Wiring

· Air proving switch on

combustion air blower system

· Vent damper (if used) is open

and end switch made

Figure 18.

  

  Power vent module assembly and disassembly.

Summary of Contents for E38-PV

Page 1: ... Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Warning Improper installation adjustment alteration serviceormaintenancecancause injury or property damage Refer to this manual For assistance or additional informat...

Page 2: ...ode Part 1 and or Local Codes Installations in the USA must conform to local codes or in the absense of local codes to the National Fuel Gas Code ANSI Z223 1 1988 The appliance must be grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1987 Table Of Contents Introduction 2 Installation Installing the Fireplace Shell 3 Installing ...

Page 3: ...to the fireplace opening must not project beyond the shaded area shown in Figure 19b For protection against freezing temperatures it is recommended that outer walls of the chase be insulated with a vapour barrier This will reduce the possibility of a cold air convection current on the fireplace Top View Front View Side View Clearances The E38 PV clearances to combustible materials are Top 1 Back 0...

Page 4: ...psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Installing The Remote Switch The E38 PV s gas valve located behind the lower brass trim may be connected to a wall switch or a hand held remote The valve oper...

Page 5: ...tion Before installing the termination or venting check to ensure the planned termination location is acceptable For a detailed illustration of allowed termination locations see Appendix B 11 11 Installing Power Vent Reverse Terminations When terminating a vent run below a soffit or an overhang use the Drop Termination to increase the clearance between the termination and the finish materials 1 Fr...

Page 6: ...hand exhaust Figure 9 Left hand exhaust Venter Motor 4 x Machine screws Flexible vent Upper housing cover Vent Installation Installation Requirements n E38 PV fireplaces are certified for use with Montigo Power Vent components and Standard Series 4 7 venting components n 0 clearance to combustibles for vent pipes n Use only certified Montigo vent components Use of other parts will void the Montigo...

Page 7: ... feet to prevent the vent from sagging 6 Maximum 60 feet of vent allowed with 4 x 90 bends 7 The flexible vent is tested for 0 clearance to combustibles Allowable number of 90 Bends per vent length Length of 90 Bends 60 feet 4 x 90 45 feet 4 x 90 30 feet 5 x 90 25 feet 5 x 90 20 feet 6 x 90 Example 25 feet of flexible vent length would allow the use of five 5 90 degree elbows NOTES All dimension l...

Page 8: ...t A Magnet Pull bottom of door surround outwards and upwards Glass door frame Figure 13b Removing or installing the glass door Removing and Installing the Insert You may remove the insert to protect it from theft and damage during construction 1 Remove the two machine screws 1 left 1 right at the top of the insert that attach the insert to the shell See Figure12 Inset 1 2 Remove the 4 machine scre...

Page 9: ...A Log C Log B NOTES n If logs are not placed properly excessive sooting will result n The surface of the logs will crack due to the heat from the flames This is a normal occurance Figure 14a Wiring for optional air circulating fan kit G L1 WH L2 BLK Quick Connect plug to motor NOTE If any of the original wire supplied with the appliance is replaced it must be replaced with the same type or its equ...

Page 10: ...ngs Mantels Surrounds NOTE National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials New technology to meet consumer and government demands for the wise use of energy has prompted us to manufacture many models of fireplaces which are hot fuel and energy efficient Please be aware temperatures over the mantel will rise above normal room temper...

Page 11: ... try to light any appliance n Do not touch any electrical switch do not use any phone in your building n Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions 1 Turn off remote switch 2 Flip down lower brass trim 3 Turn the switch on the gas control to Off 4 Flip up brass trim 1 STOP Read the safety information above on this label 2 Flip down lower bras...

Page 12: ...s and liquids n Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Cleaning When the fireplace is first activated there may be some smoking and a visible film may be left on the glass This is a normal condition and is the resu...

Page 13: ...correctly consult your dealer or the manufacturer All service and repairs should be performed by a qualified agency All spare parts optional fans and optional trim finishes are available from your local dealer or the manufacturer HONEYWELL SV 9500 SV9600 Troubleshooting Sequence NOTE Before Troubleshooting Familiarize Yourself With The Startup And Checkout Procedure Turn Gas Supply off Set thermos...

Page 14: ...or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability Limitations On Liability Limitations On Liability Limitations On Liability Limitations On Liability It is expressly agreed and understood that The Companies sole obligation and purchaser s exclusive remedy under this Warranty under any other w...

Page 15: ...14 15 Available Options and Accessories 1 Add on Bay Window 2 Hand Held Remote Control 3 Variable Speed Blower Kit 4 2 Fan Kit 5 4 Fan Kit 6 4 Piece Picture Frame Surround PFS 7 3 Piece Picture Frame Surround PFO 8 Door Cover Square DF0 9 Door Cover Arched DFA 10 Horizontal Trim Kits Black Brass Nickel 11 Replacement Logset ...

Page 16: ...ations 12 12 12 18 Pitched Roof Flat Roof 18 12 Top Parapet Wall 12 Min to Ceiling RECESSED AREA 12 12 24 36 72 72 12 12 12 12 12 72 Service Regulator Vent Must be a solid Balcony Three Balcony Two 2 Unvented Soffit Termination of vent within outlined zone not permitted Gas Service Riser Grade 36 24 12 ...

Page 17: ...Page 17 Page 17 Page 17 Page 17 Page 17 E38 PV Gas Fireplace Part No XM0500 Notes ...

Page 18: ...Canadian Heating Products Inc Surrey BC V3W 2V6 Montigo Del Ray Corp Ferndale WA 98248 XG0500 Rev 00 01 99 ...

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