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27

Operation

xg0226 - 042220

Section 10: cleaning and Maintenance 

General

•  Have the fireplace and installation inspected yearly. The inspection 

must include, but is not limited to, the following: 

•  A visual check of the entire vent system and termination, where 

accessible.

•  An inspection of  the explosion relief flappers and the door 

gaskets to ensure a proper seal.  

•  An inspection of the burner, vent run, and primary air openings.
•  An inspection of the gas valve, gas components, and pilot flame.  

For your convenience a 1/8" manifold pressure tap is supplied 

on the gas valve for a test gauge connection.

•  Inspection of all optional equipment; fans, thermostats, remote 

control lights, etc. 

• 

For natural gas this appliance requires a minimum inlet pressure 

of 5.5" w.c. and a manifold pressure of 3.5" w.c.

• 

For Propane gas this appliance requires a minimum inlet pressure 

of 11" w.c. and a manifold pressure of 10" w.c.

•  Always keep the fireplace area clear and free of combustible materials, 

as well as gasoline and other flammable vapors and liquids. 

• 

do not use this appliance if any part has been under water. 

Immediately call a qualified service technician to inspect the appliance 

and to replace any part of the control system and any gas control 

which has been under water.

• 

inspection of glass doors and screen for damage and proper 
installation.

cleaning

When the fireplace is first activated, there may be some smoke and a 

visible film may be left on the glass. This is a normal condition, and is 

the result of burning of protective coatings on new metal.

• 

glass must be cleaned periodically to remove any film (which is 

a normal by-product of combustion) which may be visible. Film 

can easily be removed by removing the door. handle the door 

carefully, and clean it with non-abrasive, non-ammonia based 

glass cleaners. One of the most effective products is Kel-Kem.

•  During the initial firing, Silicone seals will "off gas", leaving a 

visual deposit of a white substance on combustion chamber 

walls. this can easily be removed using normal household 

products.

• 

use a vacuum cleaner or whisk broom to keep the control 

compartment, burner, and firebox free from dust and lint.

Figure 28.

 

Pilot Adjustment on the SIT Proflame 2 gas valve. 

Pilot Burner Adjustment.

1.

  Locate Pilot Adjustment Screw. 

(See

 figure 28

)

2.

  Adjust pilot screw to provide properly sized flame as shown.

3.

  After installing or servicing, leak test with a soap solution with main 

burner on. Coat pipe and tubing joints, gasket etc. with soap solution. 

bubbles indicate leaks. tighten any areas where the bubbles appear 

until the bubbling stops completely.

Inlet Pressure

Test Connection

Pilot Adjustment Screw

Manifold Pressure

Test Connection

Do not use ammonia or abrasive cleaners on the glass, they will 

permanently etch the surface. Use an approved gas fireplace cleaner 

such as Kel-Kem or White off.

notice

Annual inspection list for determining safe operation of 

a direct vent gas fireplace

1)

 

Inspect and operate the pressure relief mechanism to verify relief mechanisms are free 

from obstruction to operate.

2)

 

Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not 

be used. Be careful not to scratch the glass when cleaning.

3)

 

Inspect the operation of the flame safety system Pilot or Flame rectification device.

4)

 

Inspect and ensure the lighting of the main burner occurs within 4 seconds of the 

main gas valve opening. Visual inspection should match that outlined in the appliance 

instruction manual. Inspect primary air openings for blockage.

5)

 

Inspect condition of vent and vent terminal for sooting or obstruction and correct if 

present.

6)

 

Vacuum and clean any debris in the firebox that is not supposed to be there.

7)

 

Test and measure the flame failure response time of the flame safety system. It must 

de-energize the safety shutoff in no more than 30 seconds.

8)

 

Check all accessible gas-carrying tubes, connections, pipes and other components for 

leaks. 

Pilot Adjustment Screw

inlet Pressure  

test connection

Manifold Pressure  

test connection

Summary of Contents for DelRay DR3613LI-2

Page 1: ...NI 21 000 btu NG 19 000 btu Propane hr DRL4813NI 2 21 000 btu NG 19 000 btu Propane hr A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at risk individuals Hot glass will cause burns Do not touch glass until cooled Never allow children to touch glass Danger Installation and servi...

Page 2: ...r approved by Montigo in combination with this Montigo fireplace system Installation other than as instructed in this manual Consult your local Gas Inspection Branch on installation requirements for factory built gas fireplaces Installation repairs should be done by a qualified contractor Efficiency listing MODEL P 4 1 15 Efficiency DRL3613NI 71 DRL3613LI 71 DR3613NI 2 71 DR3613LI 2 71 DRL4813NI 6...

Page 3: ...ressure 18 Section 5 3 GAS CONNECTION 18 Section 6 Finishing 19 Finishing Around the Fireplace 19 Cement Board Install 19 Section 8 Removing Installing the Screen Door 20 Removing the Screen 20 Reinstalling the Screen 20 Removing the door 20 Reinstalling the door 20 Propane Conversion 21 Section 9 Installing the Accessories 23 Installing the Fireglass or Optional Glass Media 23 DelRay 36 Optional ...

Page 4: ...Z223 1 NFPA 54 Electrical installations must conform to the local codes or in the absence of local codes to the current version of the National Electrical Code ANSI NFPA 70 See Appendix C for installation within the State of Massachusetts Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of th...

Page 5: ...secured in place maintaining proper clearance Firestops installed Exteriorwall roofflashinginstalledandsealedincompliancewithlocalbuildingcode Terminations installed and sealed in compliance with local building code Direct vent termination is highest point in vent assembly Wiring Electrical Section 4 Unswitched power provided to the appliance PPO box Low voltage wire connected to dry contact wall ...

Page 6: ...e verre and écrans de certifiés avec l appareil seulement Refer to installation manual for more information Référez vous au manuel d installation pour plus d information Serial No N H 0 4500 ft 0 1371 m Max Input Min Input Output Orifice Size Taille D Orifice Gas Manifold Max Entrée Min Entrée Rendement Front Avant Rear Derrière Pressure Pression BTU H BTU H BTU H D Admission Du Gaz X 21 000 21 00...

Page 7: ... Dimensions 413 8 383 8 451 4 31 8 125 16 123 4 241 2 263 4 263 4 165 8 69 16 1411 16 361 2 4 5 7 Figure 2 DelRay Fireplace dimensions Tolerance DRl 3613 Dimensions a b c d 413 8 383 8 361 2 451 4 DRl 4813 Dimensions a b c d 535 16 505 16 481 2 571 4 A b c d ...

Page 8: ...ble materials Alcove over fireplace Ceiling Level 10 12 Door Opening Floor Non Combustible header 362 14 1 4 1101 100 43 3 8 856 33 11 16 1 32 DWG NO SHEET 1 OF 3 WEIGHT MNR36 Framing Assembly Finish MATERIAL Revision Date Drawn by DATE NAME 31 07 2018 ON CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSIO...

Page 9: ...Venting Venting originates from the top of the unit Venting can terminate through the roof or through an exterior wall Refer to Appendix A Termination Locations to ensure the planned termination location is acceptable Once the termination location has been established refer to the appropriate section below for installation details All fireplaces shipped from the factory are top vent Silicone appli...

Page 10: ... mounted venting 34 MAXIMUM VERTICAL HEIGHT 20 MAXIMUM HORIZONTAL OFFSETS 4 MAXIMUM 90 ELBOWS PERMITTED Theminimumventsystemforhorizontalterminationmustconsistof 13 to vent center then straight out the wall using flex kit The maximum vent system consists of 34 vertical length with 4 90 bends and a 20 horizontal length measured to center of pipe Maximum Vertical vent run 34 verticallengthwitharooft...

Page 11: ... linear installation requires reducing from Montigo 4 7 to Duravent 4x6 Theappliancecanbeadaptedtoco linearapplicationsusinganexisting chimney Theappliancemustnotbeconnectedtoachimneyflueserving aseparatesolidfuelburningappliancesuchasawoodburningfireplace The unit must be fully enclosed while maintaining clearances to combustibles detailed elsewhere in this manual Notice 46DVA AD M1 Part converts...

Page 12: ...ailed diagram of allowed termination locations see Appendix A Amaximumoftwooffsets eachoffsetismadeupof2 90 bends may be made for vertical vent runs 2 45 bends are equivalent to 1 90 Firestops must be installed as required by National local codes Ensure all horizontal runs are supported with a minimum of 3 supports per 10 of venting Install all roof flashing and storm collars as shown Figure 6 Top...

Page 13: ... the interior side of the studs concrete or finished wall construction using a minimum of 4 screws 3 Insert the termination into the MOSR frame as shown here from the inside and attach to the MOSR by installing a min quantity of 4 bolts into the threaded nuts on the MOSR Frame Installation of termination frame at time of framing in masonry Terminations with a BSR frame allow the installation of th...

Page 14: ...n the outer and inner pipes to keep the pipes separate and avoid any possible hot spots Montigo recommends the use of a flex section for the first section of venting connected directly to the fireplace offering greater flexibility of installation and absorption of movement Firestops must be installed as required by national local codes Montigo recommends that all exterior corners and joints be sea...

Page 15: ...20FF 120 f f Section 4DVKIT4701 4DVKIT4701 5 4DVKIT4702 4DVKIT4703 4DVKIT4704 4DVKIT4706 Rigid Pipe MEXT 1 12 f m Section MEXT 2 24 f m Section MEXT 3 36 f m Section MEXT 4 48 f m Section MEXT 6 72 f m Section 46DVA 06 6 Section 46DVA 09 9 Section 46DVA 12 12 Section 46DVA 18 18 Section 46DVA 24 24 Section 46DVA 36 36 Section 46DVA 48 48 Section 46DVA 60 60 Section Rigid Pipe Extension EXT18 18 f ...

Page 16: ...the structure To complete the installation fasten the Heat Shield Outer Section Termination frame to the structure Figure 15 e RHS100 Installation Figure 15 c RHS100 Installation Install by sliding Outer Section over vent pipe where it passes through the combustible construction Figure 15 a RHS7 Installation Install by sliding over vent pipe where it passes through the combustible construction Fig...

Page 17: ... Code Part 1 and or Local Codes Installations in the USA must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Optional remote control available through your Montigo Dealer DRL 13 N L I Wiring Diagram BLACK WHITE GREEN To PPO SPARK SENSOR TO ON OFF WALL SWITCH YELLOW GREEN ORANGE GREEN 6 10 OPTIONAL CPI IPI SWIT...

Page 18: ...lwiresuppliedwiththeapplianceisreplaced it must be replaced with the same type or its equivalent Figure 17 Wiring diagram for DRL3613NI 2 with SIT Proflame Electronic Ignition Model DRL3613 I 2 DRL4813 I 2 DRL 13 N L I 2 Wiring Diagram Variable speed comfort fans Halogen lights black red 110v bv transformer led lights led1 red led led2 amber led main Power 120vac 60 hz 6 amps 3 15a fuse white red ...

Page 19: ...ect incoming gas line to the 1 2 or 3 8 gas inlet port Check appliance connection valve and valve train under normal operatingpressurewithacommerciallyavailableleakchecksolution DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS Pressure requirements Gas Pressure Natural Gas Propane Minimum inlet pressure 5 5in w c 11in w c Manifold pressure 3 5in w c 10in w c Section 5 Installing the gas line After...

Page 20: ... metal screws to fasten the board to the metal header 977 38 7 16 305 12 101 4 728 28 11 16 101 4 1 2 2 REVISIONS REV DESCRIPTION DATE CHANGED BY B CHANGED COMPONENTS 12 10 2018 DM ITEM NO PART NUMBER DESCRIPTION 1 CBMNR36T Top Cement Board 2 CBMNR36S Side Cement Board 1 8 DWG NO WEIGHT MNR36 Cement B Finish MATERIAL DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 TWO PLACE DECIMAL 015 THREE P...

Page 21: ...the appliance Figure 20 Locate the three tabs at the base of the screen Figure 20 b Lift out the Retaining Tabs and screen Notice Step 1 Remove lower valve blinds and screen setting bar Step 1 Line up the notch of the bottom of the door with the tab on the door channel Step 2 Ensure the tool is firmly in the lower end of the slot as shown Then pull toward you door will unlatch repeat for other buc...

Page 22: ...er to loosen off the NG gas orifice replace with Propane orifice as included in package 5 Remove natural gas mixer sleeve from burner Reinstall burner Propane Conversion Tools required 1 Torx T20 Screw Driver Bit 2 1 2 Socket Driver 3 5 32 Allen Key 4 Needle Nose Pliers or Small Flat Head Screw Driver 2 1 4 Socket Driver Parts included 1 Propane burner orifice 2 Propane pilot orifice 3 Propane val...

Page 23: ...sion label on valve face 10 The pilot size can be adjusted using a flathead screwdriver to adjust pilADJ screw shown 9 See regulator instructions for guide on converting the pressure regulator gasket 11 The manifold and inlet pressure can be verified by using a manometer and a 1 8 rubber hose attached to the valve ports shown here top is manifold bottom is inlet Use a soap based leak testing solut...

Page 24: ... the burner with one layer of firestones or fireglass Section 9 Installing the Accessories Figure 24 b Completed firestone installation DelRay 36 Optional Log Kit Installation Propane Driftwood Layout Natural Gas Driftwood Layout The Fireplace has the option of installing a drift wood log set Once the base media of fireglass firestones or speckled stones has been placed the log set can be installe...

Page 25: ...place has the option of installing a drift wood log set Once the base media of fireglass firestones or speckled stones has been placed the log set can be installed Ensure logs are securely placed and will not tip or fall Log k Log d Log d Log f Log f Log c Log h Log j Log c Log b Log a Log e Log e Log l Log h Log k Log l Log b Log i Log i Log a Log j Log g Log g ...

Page 26: ...Manifold Pressure Test Connection Pilot Adjustment Screw Inlet Pressure Test Connection Output Regulator Control Optional A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at risk individuals HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH ...

Page 27: ...sual deposit of a white substance on combustion chamber walls This can easily be removed using normal household products Use a vacuum cleaner or whisk broom to keep the control compartment burner and firebox free from dust and lint Figure 28 Pilot Adjustment on the SIT Proflame 2 gas valve Pilot Burner Adjustment 1 Locate Pilot Adjustment Screw See figure 28 2 Adjust pilot screw to provide properl...

Page 28: ...f necessary Pilot Igniter sparking but Pilot burner will not light 1 Verify the Inlet and Manifold Gas Pressure are within acceptable limits 2 Check all connections to gas valve 3 Check connection to stepper motor if available Pilot lights but Main burner will not Light 1 Check and verify all wiring connections as per the wiring diagram 2 Verify the inlet and Manifold Pressure are within acceptabl...

Page 29: ...ng fireplace penetration of an exterior building envelope Dimension A X 75 min overhang depth The overhang must extend at least 75 of the roof line height A Height is measured from bottom of fireplace opening to the ceiling Follow all product installation instructions including framing clearances to combustibles mantel heights Facing Requirements venting installation etc Use supplied safety screen...

Page 30: ...mbustion air inlet to other appliance for appliance 100 000 BTU H 30 KW 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda porch deck or balcony 22 inches to combustibles 16 inches to non combustibles 22 inches to combustibles 16 inches to non ...

Page 31: ...um LP only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the appliance produce excessive temperatures will result in a fire hazard and void all warranties This warranty is transferable The appliance must remain in its original place of installation to be valid If the components of the appliance covered by this warranty are found to be defective...

Page 32: ...ritten consent of The Companies The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty IF WARRANTY SERVICE IS NEEDED To ma...

Page 33: ...The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Appendix C Amendment Gas Fireplace Equipment sold in the State of Massachusetts 5 08 Modifications to NFPA 54 Chapter 10 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon ...

Page 34: ...xg0226 042220 Installation Maintenance Manual DelRay Single Sided Gas Fireplace ...

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