MONTAGUE 136W36' Instruction Manual Download Page 28 | Manualshive

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SERVICE

26

Symptom

Cause

Remedy

Gas too rich.

Perform the pilot burner adjustment
procedure.

Pilot burner flames are
burning yellow.

Clogged pilot air
passages.

Perform the pilot burner orifice removal
and replacement procedure.

Pilot not properly
adjusted.

Perform the pilot adjustment valve
adjustment procedure.

Pilot burner flames are
less than or more than
1/2”.

Pilot not properly
adjusted.

Perform the pilot burner adjustment
procedure.

Clogged pilot burner.

Replace pilot burner.

One or more pilot
burner flames cannot
be adjusted.

Faulty pilot burner or
orifice.

Perform the pilot burner removal and
replacement procedure or orifice removal
and replacement procedure as applicable.

Faulty pilot valve.

Perform the pilot burner valve removal and
replacement procedure.

Burner flames burning
yellow.

Incorrect gas pressure
or secondary air.

Check gas pressure. Adjust or clean air
mixer.

One or more burner
flames cannot be
adjusted.

Dirty Venturi passage.

Perform the main burner orifice removal
and replacement procedure.

Incorrect gas
pressure.

Check and adjust gas pressure.

Ceramics cracked,
broken or missing.

Replace damaged or missing ceramics.
See Installation.

Faulty burner valve.

Perform the main burner removal and
replacement procedure.

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Summary of Contents for 136W36'

Page 1: ...nd appliances free and clear from combustibles PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE THE MONTAGUE COMPANY 1830 Stearman Avenue P O BOX 4954 Hayward CA 94540 4954 TEL 510 785 8822 FAX 510 785 3342 INSTRUCTION MANUAL MODELS 36W36 43W36 136W36 V136W36 236W36 243W36 C36 C45 C36 SHB C45 SHB C36SHBPL C45SHBPL Radiglo Heavy Duty Gas Fired Over Fired Broilers MONTAGUE ...

Page 2: ...CONCEALED LOSS OR DAMAGE If damage is unnoticed until merchandise is unpacked notify transportation company or carrier immediately and file concealed damage claim with them This should be done within fifteen 15 days of date that delivery was made to you Be sure to retain container for inspection We cannot assume responsibility for damage incurred in transit We will however be glad to furnish you w...

Page 3: ... use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance NOTE This manual has been prepared for personnel qualified to install commercial equipment who should perform the initial field start up and the adjustments of the equipment covered by this manual NOTE Instructions to be followed in the event the user smells gas must be posted in a prominent location...

Page 4: ...lding 1 Visually inspect the exterior of the package and skid or container Any damage should be noted and reported to the delivering carrier immediately 2 If damaged open and inspect the contents with the carrier 3 In the event that the exterior is not damaged yet upon opening there is concealed damage to the equipment notify the carrier Notification should be made verbally as well as in written f...

Page 5: ...r left rear all models Model Burners Broilers Only Natural BTU h Propone BTU h Total BTU h 36W36 2 42 000 ea 42 000 ea 84 000 43W36 3 42 000 ea 42 000 ea 126 000 136W36 2 42 000 ea 42 000 ea 124 000 V136W36 2 42 000 ea 42 000 ea 129 000 236W36 4 42 000 ea 42 000 ea 168 000 243W36 6 42 000 ea 42 000 ea 252 000 C36 2 42 000 ea 42 000 ea 84 000 C45 3 42 000 ea 42 000 ea 126 000 ...

Page 6: ... accordance with local codes or in the absence of local codes with the national fuel gas code ANSI Z223 1 latest addenda including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kpa 2 The appliance must be isolated from the gas supply piping system by clo...

Page 7: ...ory broiler performance check with the exhaust in the OFF position ASSEMBLY Uncrate broiler as near to final location as possible For easier and lighter handling of broiler remove grids grid frame drip tray and grease container Remove all packing materials and accessories from broiler interior Legs Some broilers are mounted on legs Screw the legs into the modular stand Tightly screw the complete l...

Page 8: ...veled unit will adversely affect performance Adjust as follows FLOOR INSTALLATION ON LEGS Level by turning foot on leg CURB INSTALLATION Place shim under the low side This operation is important since variations in floors and curbs are common Unless units are level aligning the gas supply manifold will be difficult and the units will not fit together tightly 3 Remove the valve panel from the broil...

Page 9: ...he pipe tapping at the end being threaded to the pipe to avoid possible damage to the regulator body which could result in leakage 2 Connect the gas supply line from the service gas shutoff valve to the inlet side of the gas pressure regulator using 3 4 pipe Avoid kinks or sharp bends that could restrict gas flow NOTE If flexible or semi flexible connectors are used an AGA listed flexible connecto...

Page 10: ...adjusting the regulator check the incoming gas line pressure into the regulator Incoming pressure must be 8 0 W C for natural gas or 14 W C for propane gas 2 If incoming pressure is not correct have the gas source checked and adjusted 3 Make sure that the regulator is mounted in the horizontal position with the arrow going in the direction of the gas flow 4 Remove the main burner control valve kno...

Page 11: ...tment valves are open 2 Light each pilot 3 Adjust pilot valve adjustment screw so that each pilot burner has a steady blue flame Figure 8 Pilot Burner Figure 8 Pilot Value Figure 9 BURNER ADJUSTMENT The efficiency of the broiler depends on a delicate balance between the supply of air and the volume of gas at each main burner resulting in complete combustion Whenever this balance is disturbed poor ...

Page 12: ...me 3 Increase the air shutter openings until the flame on the burner begins to lift Then close shutter until flame no longer floats and lock in place A yellow streaming flame indicates insufficient air Correct this condition by increasing air shutter opening Main Burner Venturi w air mixer Figure 10 4 After all main burners are properly adjusted reinstall the manifold cover 5 Turn all main burner ...

Page 13: ... the gas on or off One control for each burner Grid Height The grid is set to the desired cooking height by depressing the ball and adjusting the lever up or down Operating Controls Figure 11 Gas Control LIGHTING RELIGHTING PILOT 1 Turn burner valve handle to off position and wait five 5 minutes 2 Apply lighted match to pilot burner and or check that pilot is burning 3 R o t a t e b u r n e r va l...

Page 14: ... to off position and turn shutoff valve to broiler to the off position IMPORTANT NEVER THROTTLE THE BURNER DOWN OPERATE BURNER IN FULL ON POSITION Grid Height Adjustment Depress black ball and move lever up or down to desired cooking height Figure 11 12 ...

Page 15: ...ee cloth To remove grease and food splatter or condensed vapors that have baked on the equipment you can use a non abrasive commercial cream cleanser or baking soda and water applied with a damp lint free cloth or sponge Rub cleanser as gently as possible with grain in the direction of the polished lines Do not rub in a circular motion it will damage the finish Rinse surface after cleaning with a ...

Page 16: ...pecially mirror polished finishes Wherever stainless steel is visible use a glass cleaner to remove fingerprints at the end of the day before the finish is permanently damaged Daily Remove grid racks drip deflector below grid rack drip tray and grease container Thoroughly wash with mild detergent or soap Excessive grease buildup may be removed by using a mildly abrasive cleanser Items to Be Cleane...

Page 17: ...th a griddle stone using a back and forth motion For stainless steel rub in the direction of the grain to not damage the surface Clean grease trough thoroughly and empty grease container Weekly Allow griddle to cool completely and clean plate with a foodservice grade degreaser Re season griddle as needed or apply a coating of cooking oil to prevent rust A mixture of lemon juice and carbonated soda...

Page 18: ...5 1 5 1 5 Valve CE 1 5 1 5 1 5 1 5 Grid Iron 2 2 2 2 2 2 2 2 2 2 2 2 Top Plate 2 2 2 2 2 2 2 2 2 2 2 2 Air Mixer 1 2 1 2 1 2 1 2 Interior 2 2 2 2 Gear Mechanics 1 5 1 5 1 5 1 5 Ceramics 1 2 4 1 2 4 1 2 4 1 2 4 Drip Tray 2 2 2 2 2 2 2 2 2 2 2 2 1 Inspect 2 Clean 3 Adjust 4 Replace If needed 5 Lubricate NOTE Lack of maintenance may result in pre mature failure of components NOTE Parts marked with sh...

Page 19: ...ROILER BEFORE ATTEMPTING TO LOOSEN ANY GAS CONNECTIONS VENTURI COVER Removal of the venture cover provides access to the air shutters pilots and main burner orifices 1 Remove the two screws under the front edge of the venturi cover 2 Lift the venturi cover from the broiler Venturi Cover Figure 13 Control Panel Cover Removal of the control panel cover provides access to the burner valves pilot valv...

Page 20: ...tal Grease Container The drip tray is located below the drip deflector Grease dripping onto the drip deflector runs off the back edge to the drip tray then flows forward into the horizontal grease container 1 Pull the drip tray straight out the front of the broiler 2 Lift the horizontal grease container up and away from the broiler NOTE When dumping the contents of the horizontal grease container ...

Page 21: ...lve knobs Pilot Valve Figure 17 PILOT ASSEMBLY AND ORIFICE The pilot assembly is located adjacent to each burner The connection for the pilot assembly is accessed by removing the venturi cover 1 Remove the venturi cover as described in Covers and Panels 2 Disconnect gas line from back of pilot assembly 3 Unscrew the two screws securing the pilot assembly and pilot assembly bracket NOTE Check condi...

Page 22: ...FORE ATTEMPTING TO LOOSEN ANY GAS CONNECTIONS BURNER ASSEMBLY ORIFICE AND VENTURI 1 Remove the venturi cover as described in Covers Panels 2 Remove the ceramic radiants from each side of the main burner to be replaced 3 Loosen the set screw that attaches the main burner to the venturi assembly 4 Slide the main burner out of the broiler 5 If the venturi or orifice is to be replaced disconnect the g...

Page 23: ...nels to access the burner valve 2 Disconnect the gas line from the back of the burner valve 3 Unscrew the burner valve from the manifold 4 Install the new burner valve NOTE Make sure that the pipe joint compound or pipe thread sealant that is being used is resistant to the corrosive actions of liquefied petroleum gases 5 Connect the gas line to the back of the valve 6 Turn the main gas shutoff val...

Page 24: ...g the sleeve over the threaded stud Threaded Stud 1 Turn off the burners 2 Allow the broiler to cool to room temperature 3 Remove the black ball knob by unscrewing it counterclockwise from the threaded stud 4 Remove the chrome sleeve from the tube threaded stud assembly 5 Unscrew the threaded stud from the tube 6 Reinstall the threaded stud by performing the above steps in reverse order Screw the ...

Page 25: ...rder Gear with Bracket 1 Turn off the burners 2 Allow the broiler to cool to room temperature 3 Raise grill to the top 4 Remove all components of carriage position handle 5 Remove the two screws and nuts that hold the gear with bracket to the right side panel 6 Replace the gear with bracket by performing the above steps in reverse order Gear with Bracket Assembly Figure 23 When service is needed c...

Page 26: ...roper manifold pressure PILOT BURNER ADJUSTMENT PROCEDURE 1 Light the pilot burner as described in the Installation section on page 9 2 If the pilot burner flame burns yellow clean the pilot burner orifice and the pilot burner in order to ensure a steady blue flame The orifice can be cleaned by washing it in a solvent such as trichloroethylene and or blowing out with air 3 If the pilot burner flam...

Page 27: ... product weight Carriage Tension Spring Figure 26 1 Remove Drip deflectors to locate the carriage tension spring adjustment nut The adjustment nut is accessible from the front as follows Model s 36W36 and 43W36 Through lower cabinet Model s 136W36 and V136W3 Behind Valve Panel Remove shields Model s C36 C45 236W36 and 243W36 Behind left and right front panels Remove drip shields 2 Turn nut clockwi...

Page 28: ...ot be adjusted Faulty pilot burner or orifice Perform the pilot burner removal and replacement procedure or orifice removal and replacement procedure as applicable Faulty pilot valve Perform the pilot burner valve removal and replacement procedure Burner flames burning yellow Incorrect gas pressure or secondary air Check gas pressure Adjust or clean air mixer One or more burner flames cannot be ad...

Page 29: ...uri passage Clean air mixer and venturi Wrong gas pressure Check and adjust gas pressure Carriage assembly will not stay at a set height position Improper handle spring tension adjustment Perform the handle tension adjustment procedure Worn or broken gear with bracket Perform the Gear with bracket removal and replacement procedure Carriage assembly moves up and down too easily or too hard Improper...

Page 30: ...t Number 2278 0 136W36 Oven Nat 6 0 W C 14 94 mbar Orifice 37 Part Number 11700 5 LP 10 0 W C 24 90 mbar Orifice 49 Part Number 2278 0 V136W36 Oven Nat 6 0 W C 14 94 mbar Orifice 36 Part Number 2361 2 LP 10 0 W C 24 90 mbar Orifice 47 Part Number 6151 4 NOTE Orifice size may vary depending on country of destination and or elevation ...

Page 31: ...EXPLODED VIEW 29 C36 C45 ...

Page 32: ...Modular Painted 45A 14605 6 Gas Pressure Regulator Natural 45B 01040 5 Gas Pressure Regulator Propane C36 236W36 1 12925 9 Panel Right Side 2A 25442 8 Flue Right Side 2B 25440 1 Flue Left Side 2C 15391 5 Flue Deflector 3 15385 0 Exterior Top 4 12923 2 Panel Left Side 5 01100 2 Manifold 6 15392 3 Valve Control Panel 7 15211 0 Frame Burner Assembly 8 03511 4 Burner with Set Screw 9 11614 9 Insulator...

Page 33: ...EXPLODED VIEW 31 36W36 43W36 ...

Page 34: ...as Pressure Natural 48B 01040 5 Regulator Gas Pressure Propane 49 04291 9 Grease Drawer 14 X 26 1 2 X 4 36W36 1 15287 0 Panel Back Side 2 32069 2 False Top Front 3A 32075 7 Flue Left Side 3B 32076 5 Flue Right Side 4 15232 3 False Top Front 5 31642 3 Door Assembly 6 03173 9 Handle 7 15305 2 Guard Rail Assembly 8 06137 9 Valve Bracket 9 15303 6 Manifold 10 03544 0 Burner Frame Assembly 11 03511 4 B...

Page 35: ...justed for the manifold pressure marked on the rating plate 5 Adequate air supply to the unit 6 The equipment is operated in the manner intended using the proper utensil for that type of appliance 7 Keep the equipment clean and have it checked periodically 8 Burner air adjustments mechanical maintenance and repairs should be performed by qualified service personnel If the equipment is not installe...

Page 36: ...tion Serial No ___________________________________________ Model No ___________________________________________ Change No _________________________________________ Name and Number of Part Model No Change No Serial No The Montague Company 1830 Stearman Avenue P O Box 4954 Hayward CA 94540 4954 P N 40583 3 RD 4 13 ...

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