Chassis Information ---
Section 10
Cayman 2005
335
Recommended Interval Change:
The recommended oil change interval is based
on the operating conditions, speeds and loads. The
recommended fluid replacement is every 30,000
miles or annually. Limited service applications may
allow the recommended interval to be increased.
Severe applications may require the recommended
interval to be reduced. For more information, con-
tact a Westport service representative.
Remove the filter plug and add lubricant. Allow
the oil to flow through the bearings (this will take a
few minutes), double check to see if the oil level
has reached the oil level line on hubcap face. Use
EP-SAE 90 gear oil or any good equivalent petro-
leum base or synthetic lubricant.
CAUTION:
Do not mix petroleum based oil with synthetic based oil. This could cause an oil
seal failure.
Lubricant Type:
• Standard EP-SAE 90 wt. API GL-5. Lubricant temperature must never exceed 250º F (+121º
C).
To Drain:
• Place a suitable container below the bearing cover and remove the drain plug. If the cover
does not have a drain plug, remove the screws retaining the cover plate to drain the lubri-
cant.
• Replace plug or cover plate and fill bearing assembly with the recommended lubricant.
Lubrication Maintenance Safety:
Maintenance for the system entails a periodic lubrication of the front axle components. Chock
wheels for safety prior to accessing components underneath the
motorhome.
Lubrication of the front axle is critical in order to avoid premature wear
of the king pin assemblies and other components. Grease zerks are located
at the king pin assemblies (two on each side of the axle, upper and lower)
and one grease zerk on each end of the tie rod. These points require lubrica-
tion every six months or 5,000 miles with grease meeting NLGI #2 specifi-
cations.
NOTE:
Use only a hand operated grease gun on the fittings.
090311b
090368b
Properly Chocked Wheel
Summary of Contents for Cayman 2005
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Page 76: ...Section 2 Driving Safety Cayman 2005 76 100179D Weight Label...
Page 81: ...Driving Safety Section 2 Cayman 2005 81 020254 Cargo Carrying Capacity Flowchart...
Page 83: ...Driving Safety Section 2 Cayman 2005 83 020255k Actual Worksheet...
Page 84: ...Section 2 Driving Safety Cayman 2005 84 Weight Record Sheet...
Page 85: ...Driving Safety Section 2 Cayman 2005 85...
Page 86: ...Section 2 Driving Safety Cayman 2005 86 010725 010726c VIEWS Front Rear...
Page 87: ...Driving Safety Section 2 Cayman 2005 87 010723f 010724e Roadside Curbside...
Page 95: ...Driving Safety Section 2 Cayman 2005 95 NOTES...
Page 96: ...Section 2 Driving Safety Cayman 2005 96 NOTES...
Page 98: ......
Page 108: ...Section 3 Exterior Interior Care Cayman 2005 108 Fabric Specifications Charts...
Page 109: ...Exterior Interior Care Section 3 Cayman 2005 109...
Page 134: ...Section 3 Exterior Interior Care Cayman 2005 134 NOTES...
Page 136: ......
Page 165: ...Appliances Section 4 Cayman 2005 165 NOTES...
Page 166: ...Section 4 Appliances Cayman 2005 166 NOTES...
Page 168: ......
Page 203: ...Equipment Section 5 Cayman 2005 203 NOTES...
Page 204: ...Section 5 Equipment Cayman 2005 204 NOTES...
Page 206: ......
Page 229: ...Water Systems Section 6 Cayman 2005 229 WATER SYSTEM DIAGRAM 040487c Typical Layout...
Page 230: ...Section 6 Water Systems Cayman 2005 230 NOTES...
Page 232: ......
Page 250: ...Section 7 LP Gas Systems Cayman 2005 250 NOTES...
Page 252: ......
Page 286: ...Section 8 Electrical Systems House Cayman 2005 286 NOTES...
Page 288: ......
Page 292: ...Section 9 Electrical Systems Chassis Cayman 2005 292 080427f 080387C 080388c...
Page 315: ...Electrical Systems Chassis Section 9 Cayman 2005 315 ENGINE NO START FLOW CHART...
Page 316: ...Section 9 Electrical Systems Chassis Cayman 2005 316 NOTES...
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Page 376: ...Section 10 Chassis Information Cayman 2005 376 LUBRICATION CHARTS 070166G FRONT...
Page 382: ...Section 10 Chassis Information Cayman 2005 382 METRIC U S CONVERSION CHART...
Page 384: ...Section 10 Chassis Information Cayman 2005 384...
Page 385: ...Chassis Information Section 10 Cayman 2005 385...
Page 386: ...Section 10 Chassis Information Cayman 2005 386...
Page 387: ...Chassis Information Section 10 Cayman 2005 387...
Page 389: ...Cayman 2005 INdex...
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