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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD 
Contact us: [email protected] Website: www.integrated-circuit.com

AT-FIFG Air Head Crimp Tool 

Doc No.  64005-4100 Release Date: 09-22-03 

UNCONTROLLED COPY

 

Page 2 of 6 

Revision: A 

Revision Date: 09-22-03 

TERMINA

WIRE 

CONDUCTO

Figure 3 

CONDUCTO

WIRE 

TERMINAL 

Figure 2 

JAWS 
OPEN 

SAFETY 

SHIELD 

LOCATOR 

 

Operation 

Refer to the instruction manual for the 19279-0001 (AT-200) for 
mounting this crimp tool head. 

 
Crimping Terminals 

1.  Place the flag terminal barrel into the conductor anvil of the 

lower jaw.  Make sure the closed end of the barrel is touching 
the locator.  (See Figure 1). 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Caution: Never operate this tool without the supplied safety shield in place.  Never place 
fingers in the tool nests. 

2.  Insert the properly stripped wire into the terminal barrel, (See figure 3). 
3.  Push on the wire to assure it is fully seated in the terminal (See Figure 2 and 3).  Cycle the tool. 
4.  Remove the crimped terminal.  Inspect for proper 

crimp. 

 

Maintenance 

It is recommended that each operator of the tool be made 
aware of, and responsible for, the following maintenance 
steps: 

 

1. 

Remove dust, moisture and other contaminants with a 
clean brush, or soft, lint-free cloth. 

2. 

Do not use any abrasive materials that could damage 
the tool. 

3. 

Make certain all pins; pivot points and bearing 
surfaces are protected with a thin coat of high quality 
machine oil.  Do not oil excessively. The 64005-4100 (AT-FIFG) was engineered for durability, but 
like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of 
trouble-free crimping.  A light oil, such as 30 weight automotive oil used at the oil points shown in 
Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable 
calibration. 

4. 

When tool is not in use store the tool in a clean, dry area. 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

Figure 4 

Figure 1 

LOCATO

TERMINA

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Summary of Contents for 64005-4100

Page 1: ...cellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0640054100 0640054100 For any questions you can email us directly For any questions you can email us directly sales integrated...

Page 2: ...ull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 310 22 8 20 13 18 20 16 30 14 50 UL 310 Quick Disconnects Flags and Couplers The followin...

Page 3: ...e figure 3 3 Push on the wire to assure it is fully seated in the terminal See Figure 2 and 3 Cycle the tool 4 Remove the crimped terminal Inspect for proper crimp Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any ...

Page 4: ... be taken from each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Wire Range X Dimension Conductor Crimp Nest Color Code AWG mm Mean Go No Go Crimp Inspection Marking Blue 14 16 2 00 1 30 078 076 088 Red 18 22 0 80 0 35 068 066 070 Warranty This tool is for electrical terminal crimping purposes only This tool is mad...

Page 5: ...mp Tool Doc No 64005 4100 Release Date 09 22 03 UNCONTROLLED COPY Page 4 of 6 Revision A Revision Date 09 22 03 2 3 1 Figure 5 M4 LOCKNUT W HEX NYLON 4 5 M4 X 20LG PAN HEAD PARTS LIST Item Order No Description Quantity 64005 4100 Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64001 4175 Locator Assembly 1 3 64001 4170 Tooling Kit 1 Tooling Kit Only 4 64001 4102 Conductor Punch 1 5 6400...

Page 6: ... 5 of 6 Revision A Revision Date 09 22 03 Figure 6 3 4 2 2 2 5 1 4 4 2 4 2 2 2 2 2 Parts List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The followi...

Page 7: ...te of Calibration Tool Order Number Tool Eng Number Tool Revision Serial Number Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 Actual Range Conductor Nest 2 Actual Technician Date of Calibration Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Molex Application To...

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