molex 64005-4100 Operating Instruction Sheet And Specifications Download Page 2

Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD 
Contact us: [email protected] Website: www.integrated-circuit.com

AT-FIFG Air Head Crimp Tool 

Doc No.  64005-4100 Release Date: 09-22-03 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 09-22-03 

 

Air Powered Crimp Tool Head 

Operating Instruction Sheet and Specifications 

Part No. 64005-4100 

Eng. No. AT FIFG 

(Replaces 19283-0056) 

 

FEATURES 

Œ 

Quick-change tool head for the 19279-0001 (AT-200) 

Œ 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

Œ 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

Œ 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 

 

SCOPE 

Fully Insulated Flag Quick Disconnects (Standard Flare) Terminals 14-22 AWG.  This tool head is 
intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-
0307 (ATBA) and foot switch. 

 

Testing 

Mechanical 
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped 
connections.  The following charts show the UL specifications for various wire sizes.  The tensile 
strength is shown in pounds and indicates the minimum acceptable force to break or separate the 
terminal from the conductor. 
 

Wire Size  (AWG) 

*UL 310 

22 8 
20 13 
18 20 
16 30 
14 50 

 

*UL – 310 – Quick Disconnects, Flags and Couplers 

 

The following is a partial list of the product part numbers and their specifications that this tool is 
designed to run.  We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18 – 22 AWG    0.80 – 0.35 mm² 

Wire Strip Length 

Insul.  Dia. Max. 

Terminal No. 

Terminal Eng No. (REF) 

In. mm In. mm 

19007-0001 AA-2220  .344 

8.73 

.176 

4.47 

19007-0005 AA-2220X  .344 

8.73 

.240 

6.10 

19007-0009 AA-2222  .344 

8.73 

.176 

4.47 

19007-0011 AA-2222X  .344 

8.73 

.240 

6.10 

19007-0015 AA-2223  .344 

8.73 

.176 

4.47 

19007-0017 AA-2223X  .344 

8.73 

.240 

6.10 

 
 

Wire Size: 14 – 16 AWG    2.00 – 1.30 mm² 

Wire Strip Length 

Insul.  Dia. Max. 

Terminal No. 

Terminal Eng No. (REF) 

In. mm In. mm 

19007-0021 BB-2221  .313 

7.94 

.200 

5.08 

19007-0025 BB-2221X  .313 

7.94 

.265 

6.73 

19007-0029 BB-2224  .313 

7.94 

.200 

5.08 

19007-0031 BB-2224X  .313 

7.94 

.265 

6.73 

19007-0035 BB-2225  .313 

7.94 

.200 

5.08 

19007-0037 BB-2225X  .313 

7.94 

.265 

6.73 

 

 

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Summary of Contents for 64005-4100

Page 1: ...cellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0640054100 0640054100 For any questions you can email us directly For any questions you can email us directly sales integrated...

Page 2: ...ull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 310 22 8 20 13 18 20 16 30 14 50 UL 310 Quick Disconnects Flags and Couplers The followin...

Page 3: ...e figure 3 3 Push on the wire to assure it is fully seated in the terminal See Figure 2 and 3 Cycle the tool 4 Remove the crimped terminal Inspect for proper crimp Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any ...

Page 4: ... be taken from each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Wire Range X Dimension Conductor Crimp Nest Color Code AWG mm Mean Go No Go Crimp Inspection Marking Blue 14 16 2 00 1 30 078 076 088 Red 18 22 0 80 0 35 068 066 070 Warranty This tool is for electrical terminal crimping purposes only This tool is mad...

Page 5: ...mp Tool Doc No 64005 4100 Release Date 09 22 03 UNCONTROLLED COPY Page 4 of 6 Revision A Revision Date 09 22 03 2 3 1 Figure 5 M4 LOCKNUT W HEX NYLON 4 5 M4 X 20LG PAN HEAD PARTS LIST Item Order No Description Quantity 64005 4100 Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64001 4175 Locator Assembly 1 3 64001 4170 Tooling Kit 1 Tooling Kit Only 4 64001 4102 Conductor Punch 1 5 6400...

Page 6: ... 5 of 6 Revision A Revision Date 09 22 03 Figure 6 3 4 2 2 2 5 1 4 4 2 4 2 2 2 2 2 Parts List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The followi...

Page 7: ...te of Calibration Tool Order Number Tool Eng Number Tool Revision Serial Number Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 Actual Range Conductor Nest 2 Actual Technician Date of Calibration Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Molex Application To...

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