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RHT5758-CC Hand Crimp Tool  

Doc No.  64001-1000 

Release Date: 12-11-02

 

UNCONTROLLED COPY

 

Page 2 of 6 

Revision: B 

Revision Date: 09-02-03 

 

Note:

  The tamper proof ratchet action will not release the tool 

until it has been fully closed. 

Note

: Whenever crimping without the locator, 

make sure the seam of the terminal is oriented 
up or down in the tool if using unbrazed product, 
as this will provide higher pull force values. 

 

Crimping Terminals 

 
1.  There are 2 tab locator blades supplied with the tool.  One is for .187 

and .250 tabs; the other is for .205 tabs and .110 tabs.  Make sure the 
proper blade is installed on the top of the locator and the other is stored 
on the bottom of the locator. 

 
 

 
 
 
 
 
 
 
 

2.  Push the terminal onto the tab locator all the way to the stop in the 

color-coded nest.  The barrel of the terminal should be up (See 
Figure 1).  

3.  Partially close the tool to hold the terminal in place (See Figure 2).

 

4.  Insert the properly stripped wire into the terminal barrel (See Figure 

2 and 3).  Cycle the tool.  

 
 

 
 
 
 

 
 

5.  Remove the crimp and inspect for proper crimp 

location.  Molex offers a Crimp Inspection Handbook 
for closed barrel industrial product.  See our website 
or contact your sales engineer. 

 
 
 

 
 
 
 

WIRE 

TERMINAL 

Figure 2 

LOCATOR 

JAWS OPEN 

TAB LOCATOR 

Figure 1 

TERMINAL 

Figure 3 

2

ND

 TAB LOCATOR 

WIRE 

TERMINAL 

BARREL 

PUNCH 

INSERT 

CONDUCTOR 

ANVIL 

TERMINAL 

LOCATOR 

CONDUCTOR 

PUNCH 

ANVIL 

INSERT 

1

ST 

TAB 

LOCATOR 

WIRE STOP BUILT 

INTO TERMINAL 

Summary of Contents for 64001-1000

Page 1: ... is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor UL 310 Quick Disconnects The following is a partial list of the product part numbers and their specifications that this tool is designed to run We will be adding to this list and an up to date copy is available on www molex com Wire Size 14 16 AWG 2 00 1 30 mm Wire Strip Length Insul...

Page 2: ... top of the locator and the other is stored on the bottom of the locator 2 Push the terminal onto the tab locator all the way to the stop in the color coded nest The barrel of the terminal should be up See Figure 1 3 Partially close the tool to hold the terminal in place See Figure 2 4 Insert the properly stripped wire into the terminal barrel See Figure 2 and 3 Cycle the tool 5 Remove the crimp a...

Page 3: ...bjects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing the ratchet release lever See Figure 5 How To Adjust Tool Preload See Figure 5 Over the life of the tool it may be necessary to adjust tool ...

Page 4: ...es only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixt...

Page 5: ...E Rings 1 2 63810 0000 Handle 1 3 64001 0275 Locator Assembly 1 4 64001 1070 Tooling Kit 1 Tooling Kit Only 5 64001 1001 Conductor Punch 1 6 64001 1002 Conductor Anvil 1 7 64001 1012 Insert Punch 1 8 64001 1011 Insert Anvil 1 9 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 Figure 6 M4 X 30LG PAN HEAD SCREW FOR SPRING ACCESS SWING OPEN COVER 6 SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT RATCHET...

Page 6: ...he Tips ______________ Actual _____________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Range Conductor Nest 2 ____________ Actual ______________ Range Conductor Nest 3 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 ...

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