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Tool Kit for MP-Lock™ Female Terminal 

Doc No: ATS-6382548HM  Release Date: 07-23-12 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 07-23-12 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

TERMINAL 

STRIP 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

SEAM 

BELL MOUTH 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63825-4870

 

Hand Crimp Tool 

Order No. 63825-4800

 

 

FEATURES 

 

%

 

A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 as indicated, and RoHS compliant. 

 

SCOPE 

Products: MP-Lock™ Female Terminal, for 20-26 AWG (0.50-0.13mm²), Metal Strip. 
 

Terminal 

Series No. 

Terminal Order No. 

 

Available in 

Reel form only 

Wire Size 

Insulation Diameter 

Strip Length 

Terminal

 

Maximum 

AWG 

mm² 

mm 

In. 

mm 

In. 

57990 

57990-9710 

20-26 

0.50-0.13 

1.30-3.60 

.051-.142 

4.40-5.00 

.173-.197 

The terminals above are reeled parts only.  Customer to cut off terminal from reel: 0.50 mm (.020”) maximum. 

Overall insulation OD specification for terminal. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

TYPE 4C 

Summary of Contents for 63825-4800

Page 1: ...ol kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 as indicated and RoHS compliant SCOPE Products MP Lock Female Terminal for 20 26 AWG 0 50 0 13mm Metal Strip Term...

Page 2: ...6 1 06 038 042 49 0 11 0 X 24 0 20 0 89 0 99 035 039 29 4 6 6 X 26 012 0 85 0 95 033 037 19 4 4 4 X To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 20 2 35 3 00mm 093 118 in Profile B 22 2 35 3 00mm 093 118 in Profile C 24 2 35 2 85mm 093 112 in Profile D 26 2 35 2 85mm 093 112 in Tool Qualification Notes 1 Pull Force should be m...

Page 3: ...r with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the clo...

Page 4: ...t the proper wire over the terminal 9 Gently touch the wire stop with the end of the wire See Figure 6 and 7 10 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 11 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be ...

Page 5: ... 9 Should this tool ever become stuck or jammed in a partially closed position Do Not force the power head open or closed The ram can be retracted before the crimping cycle is complete To do this push the retractor slide towards the battery See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components ...

Page 6: ...is Tool Kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63825 4870 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery P...

Page 7: ...Revision Date 07 23 12 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Short 1 2 63825 4870 Tool Kit with Locator 1 3 63825 4875 Locator only REF ...

Page 8: ...age 8 of 8 Revision A Revision Date 07 23 12 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 4870 63825 4870 Tool Kit with Locator 1 http www molex com ...

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