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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638276900 - HAND CRIMP TOOL 
Contact us: [email protected] Website: www.integrated-circuit.com

Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals 

Doc No: ATS-6382769HM 

Release Date: 12-16-14 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: A 

Revision Date: 12-16-14 

INCORRECT 

Figure 5 

CORRECT 

INCORRECT 

M4 BHCS 

PIVOT 

LOCATOR 

Figure 4 

 
 

 
 
 
 

 
 
 
 

 
 
 

Installation

 

1.

 

Place the proper locator, (See Chart on page 2), on the hand tool.  Install the M4 BHCS.  See Figure 4. 

2.

 

Tighten the screw enough to hold the locator.  Make sure the locator can still float freely with hand pressure. 

3.

 

Insert the proper terminal fully into the correct profile slot until the terminal is fully seated and stops.  Then 
gently pivot the locator closed. 

4.

 

With hand pressure, slowly slide the locator to the correct position.  See Figure 5. 

5.

 

Gently pivot the locator open without disturbing the location. 

6.

 

Hold the locator firmly in place and slowly tighten the M4 BHCS. 

 

Maintenance 

It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine 
oil.  Do not oil excessively.  The tool was engineered for durability but like any other equipment it needs 

cleaning and lubrication for a maximum service life of trouble free crimping.  Light oil (such as 30 weight 
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 

certain terminations may affect the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 9. 

 

Warranty 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 

not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

                               5 / 7

                               5 / 7

Summary of Contents for 63827-6900

Page 1: ...ent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638276900 0638276900 For any questions you can email us directly For any questions you can email us directly sales integrated cir...

Page 2: ...ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or ...

Page 3: ...88 034 1 09 043 0 90 035 4 9 1 10 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height however crimp force is adjustable See instructions above V...

Page 4: ...de is fully seated on the terminal behind the conductor grip section 3 Gently pivot the locator closed 4 Bring down the wire stop blade 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is...

Page 5: ...ivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the too...

Page 6: ...e service install or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its ...

Page 7: ...14 UNCONTROLLED COPY Page 6 of 6 Revision A Revision Date 12 16 14 RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Item Order Number Description Quantity 1 63827 6970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63827 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2...

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